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Summary of Contents for SEW-Eurodrive MOVAXIS MX Series
- Page 1 Drive Technology \ Drive Automation \ System Integration \ Services ® MOVIAXIS MX Multi-Axis Servo Inverter 10 kW Supply Module MXP81 with Integrated Braking Resistor Operating Instructions Edition 04/2008 11682213 / EN...
- Page 2 SEW-EURODRIVE – Driving the world...
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Page 3: Table Of Contents
Content General Information ..................4 Applicable documentation................. 4 Important notes on the supply module with integrated braking resistor..4 Structure of the safety notes ..............5 Rights to claim under warranty ..............6 Exclusion of liability................... 6 Safety Notes ...................... 7 General information .................. -
Page 4: General Information
General Information Applicable documentation General Information Field Test Operating Instructions Applicable documentation These operating instructions describe the specific properties of the 10 kW power supply module with integrated braking resistor. ® For all other information and functionalities of MOVIAXIS , refer to the following documents: ®... -
Page 5: Structure Of The Safety Notes
General Information Structure of the safety notes Structure of the safety notes The safety notes in these operating instructions are structured as follows: Symbol SIGNAL WORD! Nature and source of hazard. Possible consequence(s) if disregarded. • Measure(s) to avoid the hazard. Symbol Signal word Meaning... -
Page 6: Rights To Claim Under Warranty
General Information Rights to claim under warranty Rights to claim under warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in this manual and the ® "MOVIAXIS Multi-Axis Servo Inverter"... -
Page 7: Safety Notes
Safety Notes General information Safety Notes The following basic safety notes are intended to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. -
Page 8: Transportation, Storage
Safety Notes Transportation, storage ® The MOVIAXIS MX multi-axis servo drives are intended for use in metal control cabinets. These metal control cabinets represent the necessary enclosure for the application as well as the grounding over a large area required for EMC purposes. For installation in machines, startup of the multi-axis servo inverter (meaning the start of designated use) is prohibited until it is determined that the machine meets the require- ments stipulated in the EC Directive 98/37/EC (machine directive);... -
Page 9: Electrical Connection
Safety Notes Electrical connection The following applications are prohibited unless the unit is explicitly designed for such use: • Use in potentially explosive areas. • Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. • Use in non-stationary applications which are subject to mechanical vibration and impact loads in excess of the requirements in EN 61800-5-1. -
Page 10: Unit Design
Unit Design Important notes Unit Design Important notes Protective measures and protective equipment have to meet the respective national regulations in effect. NOTE Follow the specific operating instructions during installation and startup of the motor and the brake! WARNING! The following "Unit design" illustrations show the units without the provided protection cover (touch guard). - Page 11 Unit Design Nameplates, unit designations Unit designation -010 - 00 00 = Standard design XX = Special design 3-phase connection type 50 = V = AC 380 - 500 V connection voltage Versions: 010 = Power: 010 = 10 kW Version 80 = Standard design...
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Page 12: Unit Design Of A 10 Kw Supply Module With Integrated Braking Resistor
Unit Design Unit design of a 10 kW supply module with integrated braking resistor Unit design of a 10 kW supply module with integrated braking resistor The following illustration shows the unit without protective cover. 10 kW supply module with integrated braking resistor [13] [14] [10]... -
Page 13: Installation
Installation Mechanical Installation Installation Mechanical Installation CAUTION! Do not install defective or damaged modules; they can possibly result in injuries or damage parts of the production system. ® • Check the MOVIAXIS MX multi-axis servo inverter modules prior to installing them for external damage and replace any damaged modules. -
Page 14: Electrical Installation
Installation Electrical installation Electrical installation HAZARD! Dangerous voltage levels may still be present inside the unit and at the terminal strips up to 10 minutes after the complete axis system has been disconnected from the mains. Severe or fatal injuries from electric shock. To prevent electric shocks: •... - Page 15 Installation Electrical installation ® Permitted voltage • MOVIAXIS is intended for operation on voltage supply systems with a directly systems grounded star point (TN and TT power systems). Operation on voltage supply systems with a non-grounded star point (for example IT power systems) is permitted. In such a case, SEW-EURODRIVE recommends using earth-leakage monitors employing pulse-code measurement.
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Page 16: Wiring Diagrams
Installation Wiring diagrams Wiring diagrams General information on wiring diagrams • For technical data of the connections of power electronics and control electronics, refer to the "Technical Data" chapter. • All units within the axis system have to be connected to each other via the DC link bus connection (PE, + U , - U ), the 24 V voltage supply (X5a, X5b) and the signaling... - Page 17 Installation Wiring diagrams Example connection of a supply module with external braking resistor (optional) Wiring of power terminals L1 L2 L3 Line filter L1´ L2´ L3´ Line length < 600 mm L2 L3 Supply module Axis module Axis module Axis module PE U Brake control...
- Page 18 Installation Wiring diagrams Wiring the control electronics DIP switch X9a X9b CAN/EtherCAT Not assigned DGND CAN_L CAN_H DGND CAN_H CAN_L Internal bus terminating resistor 2 x 7-segment displays For operating states see the Supply modules operating states size 1-3 for the supply module DGND BGND DGND...
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Page 19: Terminal Assignment
Installation Terminal assignment Terminal assignment Terminal Assignment Brief description X1:1 X1:2 Power supply connection (BG1 / 10 kW)) X1:3 X1:4 X3:1 X3:2 Braking resistor connection (BG1 / 10 kW)) X3:3 X3:4 X4:PE X4:1 DC link bus connection X4:2 X5a:1 +24 V Voltage supply for electronics X5a:2 DGND... -
Page 20: Startup
Startup General information Startup General information HAZARD! Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. Prerequisite The drive must be configured correctly to ensure that startup is successful. Refer to the ®... -
Page 21: Supply Module Settings For A Can-Based System Bus
Startup Supply module settings for a CAN-based system bus Supply module settings for a CAN-based system bus The following settings are necessary: • The 4 DIP switches for setting the system bus are set to "C". • The CAN baud rate is set using the two DIP switches S1 and S2 on the supply ®... -
Page 22: Settings For Ethercat-Based System Bus
Startup Settings for EtherCAT-based system bus Settings for EtherCAT-based system bus Please note the following when using an EtherCAT-based system bus: • Set the 4 DIP switches on the supply module to position "E". • In this variant, switches S1, S2, S3 and S4 on the supply module do not have any function. -
Page 23: Operation
Operation General information Operation General information HAZARD! Dangerous voltages at cables and motor terminals Severe or fatal injuries from electric shock. • When the unit switch is in the ON position, dangerous voltages are present at the output terminals as well as any connected cables. This also applies even when the unit is inhibited and the motor is at standstill. - Page 24 Operation Operating displays and errors of the MXP supply module Table of errors Display on Description Status Comment / action the axis module Displays in case of an error Brake chopper is not ready for Brake chopper error. See error list of axis modules. operation.
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Page 25: Project Planning
Project Planning Various operating conditions Project Planning NOTE Please contact SEW-EURODRIVE for project planning of a 10 kW supply module with integrated braking resistor. Various operating conditions The MXP81A supply module is capable of converting an effective regenerative power of 220 W. - Page 26 Project Planning Various operating conditions The following diagram explains the two operating conditions: t [min] 63375axx Operating condition 1: With braking resistor load directly after switching on E [kWs] Operating condition 2: With braking resistor load after a wait time of 2 minutes E [kWs] Operating Instructions –...
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Page 27: Technical Data
Technical Data Technical data of the supply module Technical Data Technical data of the supply module Power component supply module ® Size MOVIAXIS supply module MXP80A-...-503-00 Type INPUT 3 × 380 V ... 3 × 500 V Supply voltage AC V mains Rated mains current AC I... - Page 28 Technical Data Technical data of the supply module Size ® MOVIAXIS supply module MXP80A-...-503-00 BRAKING RESISTOR (external) Minimum permitted braking Ω resistor value R (4-Q operation) Cross-section and contacts on COMBICON PC4 pluggable, connections max. 4 Cross-section and contacts on max.
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Page 29: Dimension Drawing
Technical Data Dimension drawing Dimension drawing 210,5 58535axx Figure 8: Dimensions of supply module BG1 Operating Instructions – 10 kW Supply Module with Integrated Braking Resistor... - Page 30 Technical Data Dimension drawing Housing rear view MXP81 06696AXX Figure 9: Drilling template Operating Instructions – 10 kW Supply Module with Integrated Braking Resistor...
- Page 31 SEW-EURODRIVE – Driving the world...
- Page 32 Drive Technology \ Drive Automation \ System Integration \ Services How we’re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of...
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