Table of contents Table of contents General information........................ 9 About this documentation .................... 9 Structure of the safety notes ................... 9 1.2.1 Meaning of signal words ................ 9 1.2.2 Structure of section-related safety notes............ 9 1.2.3 Structure of embedded safety notes ............ 10 Rights to claim under limited warranty ................ 10 Content of the documentation.................. 11 Other applicable documentation ................... 11...
General information About this documentation General information About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is written for all employees who assemble, install, start up, and service this product. Make sure this documentation is accessible and legible.
General information Rights to claim under limited warranty Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3...
General information Content of the documentation Content of the documentation This documentation contains additional safety-related information and conditions for operation in safety-related applications. Other applicable documentation Observe the corresponding documentation for all further components. Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders.
General information Device availability Device availability This documentation also lists components that are not yet available at the time of the publication of this document. The following table lists the available application inverters. accessories required for the inverter operation such as braking resistors, chokes, and filters are available. Type designation MDX9_A-0020-5E3-4-_00 MDX9_A-0025-5E3-4-_00...
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.
Safety notes Designated use Specialist for elec- Any electrotechnical work may only be performed by electrically skilled persons with a trotechnical work suitable education. Electrically skilled persons in the context of this documentation are persons familiar with electrical installation, startup, troubleshooting, and maintenance of the product who possess the following qualifications: •...
Safety notes Functional safety technology ® Application in ELSM control mode ® When the inverter is operated in ELSM control mode, using it in lifting applications is not permitted. In this control mode only applications of horizontal materials handling are permitted. Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem, unless explicitly allowed by the documentation.
Safety notes Installation/assembly Installation/assembly Ensure that the product is installed and cooled according to the regulations in this doc- umentation. Protect the product from excessive mechanical strain. Ensure that elements are not deformed or insulation spaces are maintained, particularly during transportation. Elec- tric components must not be mechanically damaged or destroyed.
Safety notes Electrical installation Electrical installation Ensure that all of the required covers are correctly attached after carrying out the elec- trical installation. Make sure that preventive measures and protection devices comply with the applic- able regulations (e.g. EN 60204-1 or EN 61800-5-1). 2.8.1 Required preventive measure Make sure that the product is correctly attached to the ground connection.
Safety notes Startup/operation 2.10 Startup/operation Observe the safety notes in the chapters "Startup" and "Operation" in the documenta- tion. Make sure that the present transport protection is removed. Do not deactivate monitoring and protection devices of the machine or system even for a test run.
Device structure Connection variants Device structure Connection variants ® The MOVIDRIVE system application inverter can be used in the following connection variants: ® • As application inverter in connection with a MOVI-C CONTROLLER power/power eco. ® • As application inverter in connection with a MOVI-C CONTROLLER advanced ®...
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Device structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system RUN ERR RUN ERR 9007214127262859 ® [1] Line voltage [4] MOVIDRIVE modular axis system ® [2] Industrial communication [5] MOVIDRIVE system ® [3] MOVI-C CONTROLLER ® Operating Instructions – MOVIDRIVE system...
Device structure Connection variants ® 3.1.2 Application inverter with MOVI-C CONTROLLER advanced ® MOVIDRIVE system 20972835467 Line voltage 3 × AC 380 – 500 V Industrial communication ® MOVI-C CONTROLLER advanced ® MOVIDRIVE system ® Operating Instructions – MOVIDRIVE system...
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Device structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system RUN ERR RUN ERR 20840829579 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER advanced ® MOVIDRIVE modular power supply module MDP.. ® MOVIDRIVE modular single-axis module MDA. ®...
Device structure Connection variants ® 3.1.3 Application inverter with MOVI-C CONTROLLER standard ® MOVIDRIVE system UHX25A-N 20972837899 Line voltage 3 × AC 380 – 500 V Industrial communication ® MOVI-C CONTROLLER standard ® MOVIDRIVE system ® Operating Instructions – MOVIDRIVE system...
Device structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system RUN ERR RUN ERR UHX25A-N 20841203211 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER standard ® MOVIDRIVE modular power supply module MDP.. ® MOVIDRIVE modular single-axis module MDA.
Device structure Nameplate of MOVIDRIVE® system Nameplate of MOVIDRIVE® system 3.2.1 System nameplate 18014413567942667 Device status Serial number 3.2.2 Performance data nameplate 23907979019 Device status ® Operating Instructions – MOVIDRIVE system...
Device structure Type code of MOVIDRIVE® system Type code of MOVIDRIVE® system ® The following type code applies to MOVIDRIVE system. Example: MDX90A-0125-5E3-X-S00 ® Product name MOVIDRIVE • X = Single-axis inverter Device type • 90 = Without DC 24 V switched-mode power supply Series •...
Device structure Device structure of the application inverter Device structure of the application inverter 3.4.1 MDX90A-0020 – 0040-5_3-.. [10] [17] [18] [11] [19] [16] [12] [13] [14] [15] 18014412808842507 A: View from top B: View from front C: View from bottom [1] X1: Line connection [6] PE connection housing [17] X15: Motor encoder connection...
Device structure Device structure of the application inverter 3.4.6 MDX90A-0910 – 1490-5_3-.. , MDX90A-0840 – 1080-2_3-.. [18] [10] [11] [19] [12] [13] [16] [14] [17] [15] 23662748683 A: View from top B: View from front C: View from bottom [1] X5: +24 V supply voltage [6] PE connection housing [18] X15: Motor encoder connection ®...
Device structure Card slots Card slots The application inverters can have up to 2 cards installed. The following section de- scribes the assignment of the slots and possible combinations of cards. Type designation Description Slot CES11A Multi-encoder card ® CS..A MOVISAFE safety card CID21A, CIO21A...
Installation Installation accessories Installation MOVIDRIVE® system application inverters are exclusively suitable for control cabinet installation according to the degree of protection. Installation accessories Type designation Part number Plastic cover Quantity MDX9_A-0460 – 0750-5_3-.. 28243625 MDX9_A-0420 – 0570-2_3-.. MDX91A-0910 – 1490-5_3-.. 28244540 MDX91A-0840 –...
Installation Special aspects when transporting the devices Special aspects when transporting the devices The back wall of the housing of the following devices is designed in such a way that you can use your hands to transport and lift the inverters without damaging them. •...
Installation Mechanical installation Mechanical installation CAUTION Risk of injury to persons and damage to property. Never install defective or damaged application inverters. • Before installing modules, check them for external damage. Replace any dam- aged modules. NOTICE Risk of damage to property due to mounting surface with poor conductivity. Damage to the application inverter.
Installation Mechanical installation 4.4.2 Minimum clearance and mounting position When installing the application inverters in the control cabinet, observe the following: • To ensure unobstructed cooling, leave a minimum clearance of 100 mm above and below the application inverter housings. Make sure air circulation in the clear- ance is not impaired by cables or other installation equipment.
Installation Covers Covers 4.5.1 Covers The application inverters are equipped with a safety cover [1], see following figures. Removing the safety cover 14299394571 • The safety cover [1] has a latching mechanism at the bottom. Pull the lower part of the safety cover away from the application inverter to unlatch it.
Installation Covers 4.5.2 Touch guards With the following devices, the touch guards must be removed for the line connection and the connection of the motor and the braking resistor: • MDX9_A-0460 – 1490-5_3-.. • MDX9_A-0420 – 1080-2_3-.. Line connection 21425921035 •...
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Installation Covers Connection motor/ braking resistor 21425950603 • Push the plastic clips of the touch guard [1] to the inside and remove the touch guard [1] by moving it to the front. • Remove the 2 screws [2] and remove the touch guard [3] by moving it to the front. ®...
Installation Control cabinet installation Control cabinet installation The retaining screws [1] and [2] are screwed into the prepared tapped holes in the mounting plate in the control cabinet but not tightened. 1. Place the application inverter with the slotted holes in the device base plate onto the retaining screws [1] from the top.
Installation Control cabinet installation 4.6.1 Installation with submounting resistor BW120-001 The MDX90A-0020 – 0040-.. inverters can be installed in the control cabinet together with a braking resistor. The braking resistor is located at the back wall of the inverter and therefore it has the same mounting hole pattern as the inverter. Observe that the retaining screws [1] and [2] must be 20 ...
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Installation Control cabinet installation The hole distance of the submounting braking resistor must be larger than the hole distance of the application inverter. 20363403787 ® Operating Instructions – MOVIDRIVE system...
Installation Electrical installation Electrical installation DANGER Dangerous voltage levels may still be present inside the device and at the terminal strips up to 10 minutes after the application inverter has been disconnected from the supply system. Severe or fatal injuries from electric shock. To prevent electric shocks: •...
Installation Electrical installation 4.7.1 General information • Take suitable measures to prevent the motor starting up inadvertently, for example by removing the electronics terminal block X20. Take additional safety measures depending on the application to prevent possible injuries to people and damage to machinery.
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Installation Electrical installation Application inverter Position of the terminal screw MDX9_A-0125 – 0320-5_3-.. On the right side of the application inverter. MDX9_A-0140 – 0290-2_3-.. MDX91A-0910 – 1490-5_3-.. MDX91A-0840 – 1080-2_3-.. 9007214280971403 MDX9_A-0460 – 0750-5_3-.. One screw on the top, another screw on the right side of the application inverter.
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Installation Electrical installation INFORMATION EMC limit values No EMC limits are specified for interference emission in voltage supply systems without a grounded star point (IT systems). The effectiveness of line filters is severely limited. ® Operating Instructions – MOVIDRIVE system...
Installation Electrical installation 4.7.4 Line fuses, fuse types Type class Prerequisite Fuses in utilization categor- Fusing voltage ≥ nominal line voltage ies gL, gG Miniature circuit breaker with Nominal miniature circuit breaker voltage ≥ nominal characteristics B, C, D line voltage Nominal currents of the miniature circuit breaker must be 10% higher than the nominal line current of the ap- plication inverter...
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Installation Electrical installation Special aspects for the line connection IP20 degree of protection is only achieved with the following devices if the terminal studs are protected against contact by special plastic covers as described in the fol- lowing. • MDX9_A-0460 – 1490-5_3-.. •...
Installation Electrical installation 3. The plastic covers must be removed in different ways depending on the used cross section. 21439477771 4. Attach the plastic covers at the individual connections X 1 0 21439475339 4.7.6 Motor connection For the terminal assignment for motor connection of the various size, refer to the chapter "Terminal assignment" (→ 2 88).
Installation Electrical installation 4.7.7 Line contactor The following table provides an overview of when a line contactor is required and what kind of preventive measures must be taken for the used braking resistor, see also chapter "Protection against thermal overload of the braking resistor" (→ 2 73). Inverter type Braking resistor type Protective element/preven-...
Installation Electrical installation 4.7.8 24 V supply voltage ® MOVIDRIVE MDX90A... must be connected to an external 24 V supply voltage. ® MOVIDRIVE MDX91A has an integrated 24 V power supply unit with a power rating of 80 W. An external power supply unit can be connected as well. The maximum cable cross section is 2.5 mm Whether an external 24 V supply is required for MDX91A depends on the load e.g.
Installation Electrical installation 4.7.9 Motor output NOTICE Connecting capacitive loads to the application inverter. Destruction of the application inverter. • Only connect ohmic/inductive loads (motors). • Never connect capacitive loads. Special aspects for the motor connection IP20 degree of protection is only achieved with the following devices if the terminal studs are protected against contact by special plastic covers as described in the fol- lowing.
Installation Electrical installation 4.7.12 Brake output INFORMATION • If the brake connection and the motor connection are combined in one power cable, the brake cable must be shielded separately. The shielding of the power cable and the brake cable must be connected to the motor and application inverter over a large area.
Installation Electrical installation ® PLUS 4.7.14 System bus EtherCAT /SBus ® PLUS For connecting the EtherCAT /SBus system bus, SEW‑EURODRIVE recommends using only prefabricated cables from SEW‑EURODRIVE. NOTICE Use of wrong cables Damage to the application inverter Only 4-pole cables are permitted to be used as system bus cables [2]. If an 8-pole cable is used, malfunctions or failures may occur at the connected devices.
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Installation Electrical installation Correct cabling ® Module bus cable In the case of MOVIDRIVE modular, the 8-core module bus cable connects the power supply module to the first axis module and the axis modules to one another; see figure (→ 2 56). ® In the case of MOVIDRIVE modular, in addition to the system bus communication, the module bus is routed in the cable for information inside the device.
Installation Electrical installation 4.7.15 Encoders The encoder cable may include the cables of the temperature evaluation. For information on the pin assignment, refer to chapter "Terminal assign- ment" (→ 2 88). WARNING Dangerous contact voltages at the terminals of the application inverter when con- necting the wrong temperature sensors.
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Installation Electrical installation Encoder connection/cable lengths Connection/Encoder Cable length HTL encoder ES7C and EG7C 300 m Standard HTL encoder 200 m Other encoders 100 m INFORMATION The maximum cable length might be reduced depending on the technical data of the respective encoder. Observe the manufacturer specifications. ®...
Installation Installing options and accessories Installing options and accessories 4.8.1 Installing a card Observe the safety notes in chapter "Electrical installation" (→ 2 45). For information on which option card can be installed in which slot, refer to chapter "Card slots". 1. Disconnect the application inverter from the power supply. Disconnect the DC 24 V supply and the line voltage.
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Installation Installing options and accessories INFORMATION Hold the card by its edges only. 5. Take the card [1] and insert it in the slot with slight pressure. 15160623243 6. Screw in the card with the specified tightening torque (→ 2 34). 15160625675 ®...
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Installation Installing options and accessories 7. Install the safety cover [1] at the front of the application inverter. 14578455307 ® Operating Instructions – MOVIDRIVE system...
Installation Installing options and accessories 4.8.2 CIO21A and CID21A input/output card INFORMATION Technical data of the cards For technical data and a detailed description of the encoder interface, refer to chapter "Technical data of the cards". Voltage supply The I/O cards are supplied by the basic unit via the 24 V voltage supply. Short-circuit behavior of digital outputs The digital outputs are short-circuit-proof.
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Installation Installing options and accessories CIO21A terminal assignment Terminal Connec- Short description tion S50/1 on: Current input active for AI2x S50/2 on: Current input active for AI3x S50/1 off : Voltage input active for AI2x S50/2 off : Voltage input active for AI3x X50:1 REF1 +10 V reference voltage output...
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Installation Installing options and accessories CID21A terminal assignment Terminal Connec- Short description tion X52:1 DI10 Digital input 1, freely programmable X52:2 DI11 Digital input 2, freely programmable X52:3 DI12 Digital input 3, freely programmable X52:4 DI13 Digital input 4, freely programmable X52:5 Reference potential for the digital inputs DI10 –...
Installation Installing options and accessories 4.8.3 CES11A multi-encoder card INFORMATION Technical data of the cards For technical data and a detailed description of the encoder interface, refer to chapter "Technical data of the cards". Overview of functions The CES11A multi-encoder card expands the functionality of the application inverter in a way that an additional encoder can be evaluated.
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Installation Installing options and accessories Terminal assignment of TTL, HTL, SIN/COS encoder card Terminal Connection Short description X17:1 A (COS+) (K1) Signal track A (COS+) (K1) X17:2 B (SIN+) (K2) Signal track B (SIN+) (K2) X17:3 Signal track C (K0) X17:4 DATA+ Data cable for electronic nameplate...
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Installation Installing options and accessories Terminal assignment EnDat encoder Card Terminal Connection Brief description X17:1 A (COS+) Signal track A (COS+) X17:2 B (SIN+) Signal track B (SIN+) X17:3 PULSE+ Clock signal X17:4 DATA+ Data line X17:5 Reserved – X17:6 -TEMP_M Motor temperature evaluation X17:7...
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Installation Installing options and accessories Terminal assignment SSI and SIN/COS combination encoders Card Terminal Connection Brief description X17:1 A (COS+) Signal track A (COS+) X17:2 B (SIN+) Signal track B (SIN+) X17:3 PULSE+ Clock signal X17:4 DATA+ Data line X17:5 Reserved –...
Installation Braking resistors Braking resistors Observe the following points if braking resistors are installed: • The supply cables to the braking resistors carry a high pulsed DC voltage during rated operation. DANGER Dangerous pulsed DC voltage of up to 970 V. Severe or fatal injuries from electric shock.
Installation Braking resistors 4.9.1 Permitted installation of braking resistors The surfaces of the resistors get very hot if loaded with nominal power. Make sure that you select an installation site that will accommodate these high temperatures. For this reason, braking resistors are usually mounted on top of the control cabinet. NOTICE Braking resistors can overheat.
Installation Braking resistors 4.9.2 Protection against thermal overload of the braking resistor INFORMATION PTC braking resistor A PTC braking resistor goes to high resistance in case of overload. INFORMATION Flat-type resistor Flat-type resistors have internal thermal protection (fuse cannot be replaced) that in- terrupts the current circuit in the event of overload.
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Installation Braking resistors External thermal circuit breaker TCB If an external TCB thermal circuit breaker is used for this application inverter, the fol- lowing connection applies. Connection MDX9_A X20:x DI0x X20:9 GND X21:1 24 VO 23 24 1 4 3 6 18014413788389131 TCB thermal circuit breaker Braking resistor...
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Installation Braking resistors Internal temperature switch -T Application inverter: MDX9_A-0020 – 0160-5_3-.., MDX9_A-0070 – 0140-2_3-.. If an BW...-T braking resistor with internal temperature switch is used with the applica- tion inverter, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT...
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Installation Braking resistors – With connection 2, it is possible that the PLC finishes the current travel cycle al- though the thermal circuit breaker has tripped. Only then is the power supply disconnected. In this case, the residual braking energy W ×...
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Installation Braking resistors Application inverter: as of MDX9_A-0240-5_3-.., as of MDX9_A-0213-2_3-.. If an BW...-T braking resistor with internal temperature switch is used with the applica- tion inverter, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT DC 24 V MDX9_A MDX9_A...
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Installation Braking resistors – If the thermal circuit breaker trips, there is no direct response in the application inverter. – With connection 2, it is possible that the PLC finishes the current travel cycle al- though the thermal circuit breaker has tripped. Only then is the power supply disconnected.
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Installation Braking resistors External bimetallic relay Application inverter: MDX9_A-0020 – 0160-5_3-.., MDX9_A-0070 – 0140-2_3-.. If an external bimetallic relay is used with the application inverter, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT MDX9_A MDX9_A MDX9_A...
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Installation Braking resistors – With connection 2, it is possible that the PLC finishes the current travel cycle al- though the thermal circuit breaker has tripped. Only then is the power supply disconnected. In this case, the residual braking energy W ×...
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Installation Braking resistors Application inverter: as of MDX9_A-0240-5_3-.., as of MDX9_A-0213-2_3-.. If an external bimetallic relay is used with the application inverter, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT DC 24 V MDX9_A MDX9_A MDX9_A X5:24 V...
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Installation Braking resistors – If the thermal circuit breaker trips, there is no direct response in the application inverter. – With connection 2, it is possible that the PLC finishes the current travel cycle al- though the thermal circuit breaker has tripped. Only then is the power supply disconnected.
Installation Line filter 4.10 Line filter • Install the line filter close to the application inverter but outside the minimum clear- ance for cooling. The line filter must not be heated by the exhaust air of the appli- cation inverter. •...
Installation EMC-compliant installation The notes in this chapter are not legal regulations, but rather recommendations for im- proving the electromagnetic compatibility of your plant. For further notes on EMC-compliant installation, refer to the publication Drive Techno- logy - Practical Implementation, edition "EMC in Drive Technology– Basic Theoretical Principles –...
Installation EMC-compliant installation 4.11.5 Line filter connection Limit the length of connection cables between line filter and inverter to the absolute minimum needed. In general, filtered and unfiltered cables must not be routed together. For this reason, route incoming and outgoing line filter cables separately. 4.11.6 Braking resistor connection For connecting braking resistors, use 2 closely twisted conductors or a shielded power...
Installation EMC-compliant installation In case of especially high requirements, an additional connection point for the shield is recommended. To limit the emitted interference the motor shield can additionally be grounded to the control cabinet outlet using commercial installation materials (ground- ing clamps or EMC screw fittings).
Installation Terminal assignment 4.12 Terminal assignment INFORMATION Reference potentials inside the device: The device internal reference potential is designated as GND in the following table. All reference potentials GND are internally connected to PE. INFORMATION The assignment "reserved" means that no cable must be connected to this connec- tion.
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Installation Terminal assignment Representa- Terminal Port Short description tion X2:U Motor connection X2:V - MDX9_A-0240 – 0320-5_3-.. - MDX9_A-0213 – 0290-2_3-.. X2:W X2:+R Braking resistor connection X2:-R PE connection X1:L1 Line connection X1:L2 - MDX9_A-0460 – 1490-5_3-.. - MDX9_A-0420 – 1080-2_3-.. X1:L3 X1:-U DC link...
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Installation Terminal assignment Representa- Terminal Port Short description tion X20:1 DI00 Digital input 1, with fixed assignment "Output stage enable" X20:2 DI01 Digital input 2, freely programmable X20:3 DI02 Digital input 3, freely programmable X20:4 DI03 Digital input 4, freely programmable X20:5 DI04 Digital input 5, freely programmable...
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Installation Terminal assignment Representa- Terminal Port Brief description motor encoder resolver tion X15:1 S2 (SIN +) Signal track X15:2 S1 (COS +) Signal track X15:3 Reserved X15:4 Reserved X15:5 R1 (REF +) Supply voltage resolver X15:6 -TEMP_M Motor temperature evaluation X15:7 Reserved X15:8...
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Installation Terminal assignment Representa- Terminal Port Brief description motor encoder HTL encoder tion X15:1 A (K1) Signal track A (K1) X15:2 B (K2) Signal track B (K2) X15:3 C (K0) Signal track C (K0) X15:4 Reserved – X15:5 Reserved – X15:6 -TEMP_M Motor temperature evaluation...
Installation Wiring diagrams 4.13 Wiring diagrams 4.13.1 General information on the wiring diagrams • For technical data of the power electronics and the control electronics, refer to chapter "Technical data" (→ 2 162). • For the terminal assignment and connections, refer to chapter "Terminal assign- ment" (→ 2 88).
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Installation Wiring diagrams Wiring of the power connections with line choke, line filter without line contactor Refer to the table in chapter "Line contactor" (→ 2 52) to find out which application in- verters can be operated without line contactor. NOTICE Operation without line contactor If the required measures are not taken, operation of an application inverter with con- nected braking resistor without line contactor may result in heavy damage to prop- erty.
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Installation Wiring diagrams INFORMATION In case of a line connection without line contactor, the temperature evaluation of the braking resistor via a digital input of the application inverter must be ensured. The connected digital input must be parameterized for monitoring the braking resistor temperature evaluation.
Installation Wiring diagrams 4.13.3 Brake control Key: Cut-off in the DC and AC circuits (Rapid brake application) Cut-off in the DC circuit Brake BS = accelerator coil TS = coil section DC brake with one brake coil Auxiliary terminal strip in terminal box Control cabinet limit White Blue...
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Installation Wiring diagrams BMK. brake control DB00 BMKB 14324495755 BMV brake control – 2 coils DB00 DC 24 V 14373482507 ® Operating Instructions – MOVIDRIVE system...
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Installation Wiring diagrams BMV brake control – 1 coil DB00 DC 24 V 14373494923 BMS, BME brake control DB00 14324554891 ® Operating Instructions – MOVIDRIVE system...
Installation Wiring diagrams 4.13.4 Electronics connection Wiring the control electronics For the terminal assignment and connections, refer to chapter "Terminal assign- ment" (→ 2 88). DC 24 V 24 V X30 OUT X30 IN MASTER SLAVE F_STO_P1 F_STO_M F_STO_P2 DI00 Fixed assignment "Output stage enable" DI01 Digital input 24VSTO_OUT...
Installation Wiring diagrams 4.13.5 Connection diagram CIO21A and CID21A input/output card Digital inputs and outputs DI10 DI11 DI12 DI13 DO10 DO11 DO12 DO13 18014412829087243 Higher-level controller Voltage input REF1 AI21 AI22 AI31 AI32 REF2 9007213575393675 Connection to the terminals AI31 and AI32 is carried out analogously to the connec- tion to the terminals AI21 and AI22 shown in the wiring diagrams.
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Installation Wiring diagrams R > 5 kΩ REF1 AI21 AI22 AI31 AI32 REF2 18014412830137099 Connection to the terminals REF2 and AI31 is carried out analogously to the connec- tion to the terminals REF1 and AI21 shown in the wiring diagrams. Current input REF1 AI21...
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Installation Wiring diagrams Voltage output AOV2 AOC2 AOV3 AOC3 18014412830141963 Connection to the terminals AOV2 and GND is carried out analogously to the connec- tion to the terminals AOV1 and GND shown in the wiring diagram. Current output AOV2 AOC2 AOV3 AOC3 18014412830272395...
Installation Information regarding UL 4.14 Information regarding UL INFORMATION Due to UL requirements, the following chapter is always printed in English independ- ent of the language of the documentation. INFORMATION The UL-certification does not apply to operation on voltage supply systems with a non-grounded star point (IT systems).
Installation Information regarding UL AC 380 - 500 V devices MDX9_A-.. SCCR: 5 kA/ 500 V Non semiconductor fuses Inverse-time circuit breaker Type E Combination Motor (currents are maximum val- (currents are maximum val- Controller ues) ues) 0020 – 0040 50 A/600 V 50 A/500 V min.
Startup General Startup General 5.1.1 Lifting applications WARNING Danger of fatal injury if the hoist falls. Severe or fatal injuries. • The application inverter is not designed for use as a safety device in lifting applic- ations. Use monitoring systems or mechanical protection devices to ensure safety.
Startup Setting the EtherCAT®/SBusPLUS ID Setting the EtherCAT®/ SBusPLUS ® PLUS Setting the EtherCAT /SBus The hexadecimal switches S1 and S2 must be set to "0". Startup requirements The following conditions apply to startup: • You installed the application inverter correctly both mechanically and electrically. •...
Startup Startup procedure Startup procedure ® The application inverters are taken into operation using the MOVISUITE engineering software from SEW‑EURODRIVE. 15643252491 The startup is functionally divided into segments. The following steps illustrate in ex- emplary fashion the startup procedure for an application inverter. Drive train seg- Drive train Configuring drive trains.
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Startup Startup procedure Actual values • PI data • Status word 1 – 3 • FCB 05 Speed control Drive functions • FCB 06 Interpolated speed control • FCB08 Interpolated torque control • FCB 09 Positioning • FCB10 Interpolated position control • FCB12 Reference travel •...
Startup Startup procedure 5.4.1 Check list for startup The following checklist lists the necessary steps for complete startup. Step Startup step Done Motor installation ® Install MOVI‑C component ® Start MOVISUITE Start up the drive train Parameterize setpoints and FCBs Configure digital inputs and outputs Configure PD ®...
Startup Connection to the engineering software Connection to the engineering software The following figure shows the connection of the application inverter to the ® MOVISUITE engineering software using a PC. L/ A RUN ERR RUN ERR L/ A L/ A UHX45A-N 18014413831237515 [1] Ethernet...
Startup Setting the module bus operating mode Setting the module bus operating mode ® If 2 MOVIDRIVE system/technology application inverters are connected via a DC link connection, they require the information whether they are module bus master or module bus slave in the network. This is set with switch S3 "Module bus operating mode".
Startup Setting the module bus operating mode 5.6.1 Connection types When connecting several devices without DC link connection, the S3 switch must al- ways be set to "Master". ® When connecting 2 MOVIDRIVE system application inverters with DC link connec- tion, the switch must be set as follows: Connection type A Connection type B...
Operation General information Operation General information DANGER Dangerous voltages present at cables and motor terminals Severe or fatal injuries from electric shock. • Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the device is switched on. This also applies even when the device is inhibited and the motor is at standstill.
Operation 7-segment display 7-segment display 6.2.1 Operating displays • The two 7-segment displays indicate the operating state of the application in- verter. 6.2.2 Fault display The application inverter detects any faults that occur and displays them as fault code. Each fault is clearly defined by its fault code and corresponding attributes, as shown below: •...
Operation Operating displays Operating displays Display Description State Comment/action Displays during boot process Device passes through several • Status: Not ready. • Waiting for boot process to finish. states when loading the firmware • Output stage is inhibited. • Device stays in this condition: Device is de- (boot) in order to become ready for •...
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Operation Operating displays Display Description State Comment/action Default stop For further information refer to the Drive function (FCB) "Default stop" active, if not FCB description. other FCB is selected and the system is ready. Manual mode Manual mode active Speed control Speed control with internal ramp generator.
Operation Fault description Fault description 6.4.1 Fault 1 output stage monitoring Subfault: 1.1 Description: Short circuit in motor output terminals Response: Output stage inhibit Cause Measure Overcurrent in output stage or a fault in the output stage control Possible causes for overcurrent are short circuit at the output, detected, and output stage inhibited by hardware.
Operation Fault description 6.4.5 Fault 7 DC link Subfault: 7.1 Description: DC link overvoltage Response: Output stage inhibit Cause Measure The maximum permitted DC link voltage limit has been ex- – Extend deceleration ramps. ceeded, and the output stage has been inhibited by the hard- –...
Operation Fault description Subfault: 9.3 Description: Absolute rotor position not available Response: Output stage inhibit Cause Measure The current control mode requires an absolute rotor position. Use an absolute encoder, or identify the rotor position using The encoder selected for "Source is actual speed" does not FCB 18.
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Operation Fault description Subfault: 10.2 Description: Illegal operation code Response: Application stop + output stage inhibit Cause Measure Illegal opcode in Data Flexibility program. Contact SEW-EURODRIVE Service. Subfault: 10.3 Description: Memory access Response: Application stop + output stage inhibit Cause Measure Memory area violated while accessing array.
Operation Fault description Subfault: 10.11 Description: No application program loaded Response: Output stage inhibit Cause Measure No data flexibility application program loaded. Load the program or disable Data Flexibility. Subfault: 10.99 Description: Unknown fault Response: Application stop + output stage inhibit Cause Measure Unknown Data Flexibility error.
Operation Fault description Subfault: 11.7 Description: Wire break at temperature sensor of the heat sink Response: Output stage inhibit Cause Measure Wire break at temperature sensor of the heat sink. Contact SEW-EURODRIVE Service. Subfault: 11.8 Description: Short circuit at the temperature sensor of the heat sink Response: Output stage inhibit Cause Measure...
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Operation Fault description Subfault: 13.3 Description: Invalid data Response: Encoder 1 – latest critical fault Cause Measure Invalid encoder nameplate data (measuring steps/pulses per – Check startup parameters. revolution/multi-turn). – Replace encoder. Note: In "emergency mode" manual mode, you can move the drive using the motor encoder if the external position encoder is faulty.
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Operation Fault description Subfault: 13.9 Description: Quadrant check Response: Encoder 1 – latest critical fault Cause Measure Fault detected while checking quadrants (sine encoder). – Switch the device off and on again. – Check the wiring. – Check interference sources (e.g. from EMC). –...
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Operation Fault description Subfault: 13.15 Description: System error Response: Encoder 1 – latest critical fault Cause Measure A system fault has been detected while evaluating the encoder. – Ensure that the multi-turn encoder is within the projected path range. – Check limits. –...
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Operation Fault description Subfault: 13.20 Description: SSI fault bit – critical Response: Encoder 1 – latest critical fault Cause Measure Fault bit set in SSI protocol. – Check startup parameters. – Check the settings at the SSI encoder (fault bit). –...
Operation Fault description 6.4.12 Fault 14 Encoder 2 Subfault: 14.1 Description: Position comparison check Response: Encoder 2 – latest critical fault Cause Measure Faulty comparison between raw position and track counter of – Check the track signal wiring. absolute encoders. –...
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Operation Fault description Subfault: 14.7 Description: Signal level too high Response: Encoder 2 – latest critical fault Cause Measure Vector exceeds permitted limit during signal level monitoring. Check the gear ratio of the resolver in use. Note: In "emergency mode" manual mode, you can move the drive using the motor encoder if the external position encoder is faulty.
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Operation Fault description Subfault: 14.13 Description: Fault during initialization Response: Encoder 2 – latest fault Cause Measure A communication fault has been detected during initialization. – Check parameterization. – Check baud rate. – Ensure that the CANopen interface on the encoder (Node-ID) is correctly adjusted.
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Operation Fault description Subfault: 14.18 Description: Permanent low level in data line – critical Response: Encoder 2 – latest critical fault Cause Measure Permanent low level of data signal has been detected. – Check the wiring. – Check the encoder. Note: In "emergency mode"...
Operation Fault description Subfault: 14.23 Description: Internal fault Response: Encoder 2 – latest fault Cause Measure The encoder has reported an internal fault. – Check the wiring. – Check interference sources (light beam interrupted, reflector, data cables, etc.). – Replace encoder. Note: In "emergency mode"...
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Operation Fault description Subfault: 16.7 Description: PWM frequency not possible Response: Output stage inhibit Cause Measure The specified PWM frequency is not allowed for this power out- Select different PWM frequency. Possible PWM frequencies; put stage. see device configuration data. Subfault: 16.8 Description: Temperature sensor motor 1 Response: Output stage inhibit...
Operation Fault description Subfault: 16.23 Description: Plausibility check failed. Response: Output stage inhibit Cause Measure During startup using nameplate data: the estimated nominal Check entered nameplate data for plausibility. power does not match the entered nominal power. Subfault: 16.24 Description: Speed controller sampling cycle not possible with current PWM frequency or current control mode Response: Application stop + output stage inhibit Cause Measure...
Operation Fault description 6.4.15 Fault 18 Software error Subfault: 18.1 Description: Motor management Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Fault detected at motor management interface. – Switch the device off and on again. –...
Operation Fault description Subfault: 18.13 Description: Calibration data Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Calibration data not plausible. Load valid calibration data. 6.4.16 Fault 19 Process data Subfault: 19.1 Description: Torque violation Response: Application stop + output stage inhibit Cause Measure Specified torque values not plausible.
Operation Fault description 6.4.17 Fault 20 Device monitoring Subfault: 20.1 Description: Supply voltage fault Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Internal electronics supply voltage or externally connected Check the voltage level of the external DC 24 V standby supply DC 24 V standby supply voltage outside permitted voltage voltage and check for correct port.
Operation Fault description 6.4.18 Fault 23 Power section Subfault: 23.1 Description: Warning Response: Warning with self-reset Cause Measure Power section fault with fault response of the type "warning". See also "power section subcomponent" fault status. Subfault: 23.2 Description: Error Response: Emergency stop + output stage inhibit Cause Measure Power section fault with fault response of the type "standard".
Operation Fault description 6.4.19 Error 24 Cam switch Subfault: 24.1 Description: Cam window limits interchanged Response: Warning Cause Measure Left cam window limit larger than right limit. Check cam window limits and adjust. Subfault: 24.2 Description: Cam window limit not within modulo range Response: Warning Cause Measure...
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Operation Fault description Subfault: 25.14 Description: Calibration data of power section – version conflict Response: Emergency stop + output stage inhibit Cause Measure Wrong version of calibration data of the power section. Contact SEW-EURODRIVE Service. Subfault: 25.15 Description: Calibration data of control electronics – version conflict Response: Emergency stop + output stage inhibit Cause Measure...
Operation Fault description 6.4.22 Fault 28 FCB drive functions Subfault: 28.1 Description: FCB 12 – Timeout while searching zero pulse Response: Emergency stop + output stage inhibit Cause Measure Failed to find the zero pulse of the encoder's C track within the Check encoder wiring.
Operation Fault description Subfault: 28.9 Description: FCB 18 – Rotor position identification not possible Response: Output stage inhibit Cause Measure – Rotor position identification was started with an incremental – Restart the rotor position identification. encoder but was aborted prematurely. –...
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Operation Fault description Subfault: 31.3 Description: Temperature sensor overtemperature – motor 1 Response: Output stage inhibit Cause Measure Temperature sensor of motor 1 reports overtemperature. – Allow motor to cool down. – Check for motor overload. - Check whether the correct temperature sensor KY (KTY) has been parameterized instead of PK (PT1000).
Operation Fault description Subfault: 31.13 Description: Overtemperature temperature sensor – Motor 2 Response: Output stage inhibit Cause Measure Temperature sensor of motor 2 signals overtemperature. – Allow motor to cool down. – Check for motor overload. - Check whether the correct temperature sensor KY (KTY) has been parameterized instead of PK (PT1000).
Operation Fault description Subfault: 32.4 Description: No synchronization signal Response: External synchronization Cause Measure No synchronization signal present. Check that the EtherCAT®/SBusPLUS configuration is cor- rectly set in the MOVI-C® CONTROLLER. Subfault: 32.5 Description: Synchronization timeout Response: External synchronization Cause Measure Timeout while synchronizing to synchronization signal.
Operation Fault description Subfault: 33.7 Description: Function block compatibility fault Response: Output stage inhibit Cause Measure Fault detected while checking the compatibility of the function Contact SEW-EURODRIVE Service. block. Subfault: 33.8 Description: SW function block configuration Response: Output stage inhibit Cause Measure Fault detected while checking the configuration of the software...
Operation Fault description 6.4.29 Fault 35 Function activation Subfault: 35.1 Description: Invalid TAN Response: Emergency stop + output stage inhibit Cause Measure Incorrect TAN entered. Enter TAN again. The TAN was not created for this device. Check the TAN. When using a double axis, the TAN was generated for the Enter a TAN for the assigned subaddress.
Operation Fault description Subfault: 42.2 Description: Jog mode lag fault Response: Output stage inhibit Cause Measure A lag fault occurred in jog mode (FCB 20). Check the encoder connection. Incorrect encoder connection. Position encoder inverted or not installed correctly at the track. Check the installation and connection of the position encoder. Wiring faulty.
Operation Fault description Subfault: 46.50 Description: Warning Response: Warning with self-reset Cause Measure Safety card reports subcomponent fault of the type "warning". For the exact cause of the fault and for information on how to correct the cause of the problem, refer to the fault reported by the subcomponent (index 8365.3).
Operation Fault description Subfault: 48.2 Description: Timeout Response: Emergency stop + output stage inhibit Cause Measure Timeout detected by module bus. Check cable connections and voltage supply of module bus stations. Subfault: 48.3 Description: Number of module bus slaves exceeded Response: Output stage inhibit Cause Measure...
Operation Responses to fault acknowledgement Responses to fault acknowledgement 6.5.1 Fault acknowledgement During fault acknowledgement, the final fault status determines which reset type will be executed, see following table. Final fault status Responses to fault acknowledgement System blocked System restart System waiting Warm start: Delete fault code Only display fault...
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Operation Responses to fault acknowledgement Warm start A warm start only resets the fault code. Response Effect The firmware system is not rebooted. All reference positions will be maintained. Warm start Communication is not interrupted. The active "fault message" is reset (digital output = 1, system status = 0).
Operation Fault responses Fault responses 6.6.1 Default – fault response Fault response Description No response The inverter ignores the event The inverter sends a warning message with self-reset. The fault is automatically reset after Warning with self-reset the cause of fault is eliminated. Warning The inverter issues a warning message.
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Operation Fault responses Parameterizable faults Description Index no. Possible fault response Fieldbus – timeout This parameter is used to set the device re- 8622.6 • Warning ® PLUS sponse to an EtherCAT /SBus timeout • Application stop (with output stage in- (timeout time, index 8455.3).
Service Electronics Service by SEW‑EURODRIVE Service Electronics Service by SEW‑EURODRIVE If you are unable to rectify a fault, contact SEW‑EURODRIVE Service. For the ad- dresses, refer to www.sew‑eurodrive.com. When contacting the SEW‑EURODRIVE service, always specify the following informa- tion so that our service personnel can assist you more effectively: •...
Service Shutdown 7.2.1 Procedure in case maintenance has been neglected If you have not performed maintenance regularly, SEW‑EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set according to the following overview.
Technical data Markings Technical data ® ® The following technical data applies to MOVIDRIVE system and MOVIDRIVE tech- nology. Markings 8.1.1 Basic device The application inverter complies with the following directives and guidelines: Marking Definition The CE marking states the compliance with the following European guidelines: •...
Technical data Markings 8.1.2 Accessories Braking resistors BW.. Marking Definition The CE marking states the compliance with the following European guidelines: • Low Voltage Directive 2014/35/EU • Directive 2011/65/EU for limiting the use of hazardous substances in electric and electronic equipment The China RoHS marking states compliance with directive SJ/T 11364-2014 for limiting the use of hazardous substances in electric and electronic equipment.
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Technical data Markings Marking Definition The China RoHS marking states compliance with directive SJ/T 11364-2014 for limiting the use of hazardous substances in electric and electronic equipment. The cUR marking states the UL approval for this component. Output filter Marking Definition The China RoHS marking states compliance with directive SJ/T 11364-2014 for limiting the use of hazardous substances in electric and...
Technical data General technical data General technical data The following table lists the technical data for all application inverters independent of • Type • Design • Size • Power General data Interference immunity Meets EN 61800-3; 2. Environment Interference emission Limit value class C2 to EN 61800‑3 The interference suppression level can be improved with relevant measures.
Technical data Technical data of basic device Technical data of basic device 8.3.1 Performance data 3 × AC 400 V Unit MDX9_A-...-5_3-4-.. Type 0020 0025 0032 0040 0055 0070 0095 0125 0160 Size Nominal output current I 12.5 = 4kHz Input Nominal line voltage (to EN 50160) 3 × 380 – 500 V AC U...
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Technical data Technical data of basic device ® MOVIDRIVE system Unit MDX9_A-...-5_3-4-.. Type 0240 0320 0460 0620 0750 0910 1130 1490 1770 2200 Nominal output current I = 4kHz Input Nominal line voltage (to 3 × 380 – 500 V EN 50160) AC U line Nominal line current AC I line Line frequency f 50 –...
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Technical data Technical data of basic device ® MOVIDRIVE system Unit MDX9_A-...-5_3-4-.. Type 0240 0320 0460 0620 0750 0910 1130 1490 1770 2200 Depth 1) AEH: Conductor end sleeve ® MOVIDRIVE system Unit MDX9_A-...-5_3-4-.. Type 2500 3000 3800 4700 5880 Size Nominal output current I = 4kHz...
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Technical data Technical data of basic device 8.3.2 Performance data 3 × AC 230 V ® MOVIDRIVE system Unit MDX9_A-...-2_3-4-.. Type 0070 0093 0140 Size Nominal output current I = 4kHz Input Nominal line voltage (to EN 50160) AC U 3 × 200 – 240 V line Nominal line current AC I 12.4...
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Technical data Technical data of basic device ® MOVIDRIVE system Unit MDX9_A-...-2_3-4-.. Type 0213 0290 0420 0570 0840 1080 Nominal line current AC I 18.9 27.4 40.8 line Line frequency f 50 – 60 ± 10% line Controlled rectifier Plug connector - 1 core: 0.5 – 16 mm X1 connection contacts - 2 cores: 0.25 – 6 mm...
Technical data Electronics data – signal terminals Electronics data – signal terminals Terminal designation Specification General Design According to IEC 61131-2 Supply voltage Port External power supply 24 V according to IEC 61131 Plug connector Connecting contacts - 1 core: 0.25 – 2.5 mm - 2 cores: 0.5 – 1.5 mm (Twin-AEH) 1) AEH: Conductor end sleeve Digital inputs...
Technical data Electronics data – Drive safety functions Encoder input X15:15 X15:15 DC 12 V, I = 500 mA Electronics data – Drive safety functions The table below shows the technical data of the application inverter relating to the in- tegrated safety technology. The safety-related digital inputs comply with type 3 according to IEC 61131‑2.
Technical data Technical data of the cards Technical data of the cards 8.7.1 CIO21A and CID21A input/output cards The CIO21A input/output card provides digital/analog inputs and outputs; the CID21A cards provide digital inputs and outputs. Terminal designation/ Specification specification CIO21A CID21A Part number 28229495...
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Technical data Technical data of the cards Terminal designation/ Specification specification CIO21A CID21A X51:1 Analog voltage output AOV2/AOV3 X51:4 Assignment X51:2 Analog current output AOC2/AOC3 X51:5 X51: 3, 6 Voltage output Tolerance ± 5% Capacitive load ≤ 300 nF Inductive load <...
Technical data Technical data of the cards 8.7.2 CES11A multi-encoder card Voltage supply The multi-encoder card is supplied by the basic device. Technical data of encoder supply Terminal designation Specification Part number 28229479 Power consumption Nominal power loss 24 V 0.8 W Maximum power consumption 24 V (card including 12.8 W encoder supply)
Technical data Technical data of the cards 8.7.3 Safety cards CS..A General technical data Value Ambient temperature for storage of the safety card ≥ 25 °C – ≤ 85 °C ® • 0 °C – 40 °C Ambient temperature of MOVIDRIVE system, all sizes without derating ® (Derating, see "MOVIDRIVE system"...
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Technical data Technical data of the cards F-SS0, F-SS1 Value/description Pulsed voltage supply (if activated) • 2 ms open (LOW) • Period duration, pulsed voltage supply: 8 ms Permitted cable length 30 m (per sensor) Leakage current (F-SSx blocked) < 0.1 mA Safe digital outputs F-DO00_P/M, F-DO01_P/M Value/description Properties...
Technical data Technical data of encoder interfaces Technical data of encoder interfaces 8.8.1 Basic device Terminal designation Specification Supported encoders Resolver SIN/COS encoder interface X15:1 – 15 TTL/HTL ® HIPERFACE Encoders with RS422 signals Connecting contacts 15-pin socket Encoder supply Nominal output voltage U according to DC 24 V...
Technical data Technical data of braking resistors, filters and chokes Technical data of braking resistors, filters and chokes 8.9.1 Braking resistors type BW.../BW...-T General The BW... / BW...-T braking resistors are adapted to the technical characteristics of the application inverter. Braking resistors with different continuous and peak braking powers are available.
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Technical data Technical data of braking resistors, filters and chokes UL and cUL approval The listed braking resistors have cRUus approvals independent of the application in- verter. Parallel connection of braking resistors Identical braking resistors must be connected in parallel for some inverter/resistor combinations.
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Technical data Technical data of braking resistors, filters and chokes Technical data and assignment to an inverter Technical Data Braking resistor Unit BW120-001 BW100-001 BW100-002 BW100-006-T Part number 18176011 08281718 08281653 18204198 Load capacity at 100% cdf Resistance value R Ω...
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Technical data Technical data of braking resistors, filters and chokes Braking resistor Unit BW027-016-T BW027-024-T BW027-042-T Design Wire resistor Frame resistor Power connections Ceramic terminal 2.5 mm Tightening torque PE connection Tightening torque PE Degree of protection IP20 Ambient temperature ϑ -20 °C to +40 °C Mass Assignment to an...
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Technical data Technical data of braking resistors, filters and chokes Braking resistor Unit BW010-024 BW010-050-T BW010-108-T Degree of protection IP20 Ambient temperature ϑ -20 °C to +40 °C Mass 17.5 Assignment to an The assignment considers the maximum peak braking power of the inverter. inverter Braking resistor BW010-024...
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Technical data Technical data of braking resistors, filters and chokes Assignment to an The assignment considers the maximum peak braking power of the inverter. inverter Braking resistor BW005-070 BW005-170-T BW004-050-01 BW004-070-01 0910 1130 1770 (Parallel connection of 2 braking resist- ors) MDX9_A-...-5_3-..
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Technical data Technical data of braking resistors, filters and chokes Assignment to an The assignment considers the maximum peak braking power of the inverter. inverter Braking resistor BW1.0-170 3000 3800 MDX9_A-...-5_3-.. 4700 5880 Technical data of BW..-T Specifications for BW..-T Design Signal contact connection cross section 1 ×...
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Technical data Technical data of braking resistors, filters and chokes Dimension drawings and dimensions Wire resistor M../PG.. M../PG.. 18874863883 Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland BW100-006-T M25 + M12 BW47-010-T M25 + M12 BW147-T PG16 + M12 BW247-T PG16 + M12...
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Technical data Technical data of braking resistors, filters and chokes Grid resistor mounting position 2 18874876043 Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland BW003-420-T 10.5 — — BW1.0-170 10.5 — — ® Operating Instructions – MOVIDRIVE system...
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Technical data Technical data of braking resistors, filters and chokes Frame resistor M../PG.. M../PG.. 18874873611 Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland BW027-042-T M25 + M12 BW015-042-T M25 + M12 Flat type resistor 18874878475 Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland...
Technical data Technical data of braking resistors, filters and chokes 8.9.2 TCB thermal circuit breaker option General The TCB thermal circuit breaker protects the braking resistor from constant overload and protects in case of a short circuit in the cable or the braking resistor. The setting range of the thermal circuit breaker has to be selected in such a way that it corresponds to the tripping current I of the braking resistor.
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Technical data Technical data of braking resistors, filters and chokes Dimension drawing 17195255435 ® Operating Instructions – MOVIDRIVE system...
Technical data Technical data of braking resistors, filters and chokes 8.9.3 Line filter Line filters are used to suppress interference emission on the line side of inverters. INFORMATION: • Do not switch between the NF... line filter and inverter. UL and cUL approval The listed line filters have cRUus approvals independent of the application inverter.
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Technical data Technical data of braking resistors, filters and chokes Dimension drawings and dimensions 18891135115 Line filter Main dimensions in mm Mounting dimensions in mm Port NF0055-503 — NF0120-503 — NF0220-503 — 9007218145873675 Line filter Main dimensions in mm Mounting dimensions in mm Port NF0420-513 NF0910-523...
Technical data Technical data of braking resistors, filters and chokes 8.9.4 Line choke Using line chokes is optional: • To support overvoltage protection • To smoothen the line current, to reduce harmonics • Protection in the event of distorted line voltage •...
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Technical data Technical data of braking resistors, filters and chokes Dimension drawings and dimensions 18891130251 Line choke Main dimensions in mm Mounting dimensions in mm Port ND0070-503 ND0160-503 ND0300-503 ND0420-503 20917778571 Line choke Main dimensions in mm Mounting dimensions in mm Port ND0910-503 ND1800-503...
Technical data Technical data of braking resistors, filters and chokes 8.9.5 Output filter Description of the output filter HF.. type output filters are sine filters used to smooth the output voltages of inverters. • Discharge currents in the motor cables are suppressed. •...
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Technical data Technical data of braking resistors, filters and chokes Dimension drawings and dimensions 19269071627 Output filter Main dimensions in mm Mounting dimensions in mm Port HF0055-503 HF0125-503 HF0240-503 HF0460-503 ® Operating Instructions – MOVIDRIVE system...
Technical data Technical data of braking resistors, filters and chokes 8.9.6 Output choke Description of output choke HD.. type output chokes suppress interference emitted from unshielded motor cables. UL and cUL approval The listed output chokes have cRUus approvals independent of the application in- verter.
Functional safety General information Functional safety General information 9.1.1 Underlying standards The safety assessment of the application inverter is based on the following standards and safety classes: Underlying standards Safety class/underlying standard • Performance level (PL) according to EN ISO 13849‑1:2008 • Safety Integrity Level (SIL) according to EN 61800‑5‑2:2007 •...
Functional safety Integrated safety technology • If the STO function detects a discrepancy between both channels, the PWM sig- nals are inhibited. The inhibit can be revoked by a 24 V reset, or by a device reset if F_STO_P1 and F_STO_P2 are not controlled with 24 V. •...
Functional safety Integrated safety technology 9.2.4 Drive safety functions The following drive-related safety functions can be used: • STO (Safe Torque Off according to EN 61800-5-2) by disconnecting the STO in- put. If the STO function is activated, the frequency inverter no longer supplies power to the motor for generating torque.
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Functional safety Integrated safety technology 2463226251 Speed Time Point of time when brake ramp is initiated Point of time when STO is triggered Δt Delay time until STO is triggered Safe time delay range Disconnection range ® Operating Instructions – MOVIDRIVE system...
Functional safety Integrated safety technology 9.2.5 Restrictions • Note that if the drive does not have a mechanical brake, or if the brake is defect- ive, the drive may coast to a halt (depending on the friction and mass moment of inertia of the system).
Functional safety Safety conditions Safety conditions The requirement for safe operation is that the drive safety functions of the application inverter are properly integrated into an application-specific higher-level drive safety function. A system/machine-specific risk assessment must be carried out by the sys- tem/machine manufacturer and taken into account for the use of the drive system with the application inverter.
Functional safety Safety conditions 9.3.2 Requirements on the installation • The components must be protected against conductive dirt, e.g. by installing them in a control cabinet with degree of protection IP54 according to IEC 60529. If conductive dirt can be excluded at the installation site, a control cabinet with lower degree of protection is permitted under observance of the applicable stand- ards, e.g.
Functional safety Safety conditions 9.3.3 Requirements on the external safety controller A safety relay can be used as an alternative to a safety controller. The following re- quirements apply analogously. • The safety controller and all other safety-related subsystems must be approved for at least that safety class which is required in the overall system for the respective, application-related drive safety function.
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Functional safety Safety conditions – The switch-off test pulses on both sourcing channels must be switched with a time delay. However, additional switch-off test pulses may occur simultan- eously. – The switch-off test pulses in both sourcing channels must not exceed 1 ms. –...
Functional safety Safety conditions 9.3.4 Requirements on startup • To validate the implemented drive safety functions, they must be documented and checked after successful startup (validation). • Observe the restrictions for drive safety functions in chapter "Restrictions" for the validation of the safety functions. Non-safety-related parts and components that af- fect the result of the verification test (e.g.
Functional safety Connection variants Connection variants 9.4.1 General information Generally, all the connection variants listed in this documentation are permitted for safety-relevant applications as long as the basic safety concept is met. This means you have to make sure that the DC 24 V safety inputs are operated by an external safety relay or a safety controller, thus preventing an automatic restart.
Functional safety Connection variants 9.4.2 Requirements Use of safety relays The requirements of the manufacturers of safety relays (such as protecting the output contacts against welding) or other safety components must be strictly observed. For cable routing, the basic requirements apply as described in this publication. For connecting the application inverter with the safety relays, observe the installation requirements in chapter "Requirements on the installation" (→ 2 211).
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Functional safety Connection variants Wiring diagrams Delivery state In delivery state, the terminals at the connection for safe disconnection X6 are jumpered. F_STO_P1 F_STO_M F_STO_P2 24 V STO_OUT 9007214807030283 ® MOVIDRIVE system ® Delivery state with installed MOVISAFE CS..A safety card ®...
Functional safety Connection variants 9.4.3 STO signal for group disconnection For group drives, the STO signal for several application inverters can be provided by a single safety relay. The following requirements must be met: • The cable length is limited to 30 m. Other instructions published by the manufac- turer on the use of the safety device (for the respective application) must also be observed.
Functional safety Safety characteristics Safety characteristics Characteristic values according to EN 61800‑5‑2 EN ISO 13849-1 Tested safety class/underlying stand- Safety integrity level 3 Performance level e ards Probability of a dangerous failure per 2.5 × 10 hour (PFH value) Service life 20 years, after which the component must be replaced with a new one.
Appendix Abbreviation key Appendix 10.1 Abbreviation key The following table lists the abbreviations that are used in this document together with their unit and meaning. Abbreviation Information on Unit Meaning the nameplate Asynchronous motor μF Additional capacitance Maximum output frequency Line frequency line Frequency of the pulse width modulation...
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Appendix Abbreviation key Abbreviation Information on Unit Meaning the nameplate DC 24 V to supply STO_P1 and STO_P2 Supply voltage of encoder DC 12 V supply voltage of encoder S12VG DC 24 V supply voltage of encoder S24VG Voltage supply for electronics and brake ϑ...
Index Index Device structure Card slots ............ 33 Abbreviation key .......... 222 Digital inputs/outputs ........... 55 Approved devices .......... 210 Disconnection of a single device Assembly Requirements .......... 216 Safety notes ........... 16 Drive safety functions – Electronics data .. 172 Brake control ............
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Index Fuse types, line fuses.......... 49 Operating states of the 7-segment display .. 116 Operation Fault display of the 7-segment display .. 116 Hazard symbols Fault responses.......... 157 Meaning............ 10 Fieldbus timeout ........... 156 Operating states of the 7-segment display... 116 Responses to fault reset.......
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Index Safety notes Assembly............ 16 Target group ............ 13 Designation in the documentation .... 9 Technical Data Installation ............ 16 CES11A multi-encoder card...... 182 Installation altitude > 1000 m ...... 16 CIO21A and CID21A input/output cards .. 180 Meaning of the hazard symbols ..... 10 General technical data .........
Fax +213 21 8222-84 Bellevue http://www.reducom-dz.com 16200 El Harrach Alger info@reducom-dz.com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21 (B1619IEA) Centro Industrial Garín http://www.sew-eurodrive.com.ar Prov. de Buenos Aires sewar@sew-eurodrive.com.ar...
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Address list Colombia Assembly Bogota SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50 Sales Calle 17 No. 132-18 Fax +57 1 54750-44 Service Interior 2 Bodega 6, Manzana B http://www.sew-eurodrive.com.co Santafé de Bogotá sew@sew-eurodrive.com.co Croatia Sales Zagreb KOMPEKS d. o. o. Tel.
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Address list France Lyon SEW-USOCOME Tel. +33 4 74 99 60 00 75 rue Antoine Condorcet Fax +33 4 74 99 60 15 38090 Vaulx-Milieu Nantes SEW-USOCOME Tel. +33 2 40 78 42 00 Parc d’activités de la forêt Fax +33 2 40 78 42 20 4 rue des Fontenelles 44140 Le Bignon Paris...
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Address list Germany Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 97076 Würzburg-Lengfeld dc-wuerzburg@sew-eurodrive.de Drive Service Hotline / 24 Hour Service 0 800 SEWHELP 0 800 7394357 Great Britain Assembly Normanton SEW-EURODRIVE Ltd. Tel.
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Address list Indonesia Surabaya PT. TRIAGRI JAYA ABADI Tel. +62 31 5990128 Jl. Sukosemolo No. 63, Galaxi Bumi Permai Fax +62 31 5962666 G6 No. 11 sales@triagri.co.id Surabaya 60111 http://www.triagri.co.id Surabaya CV. Multi Mas Tel. +62 31 5458589 Jl. Raden Saleh 43A Kav. 18 Fax +62 31 5317220 Surabaya 60174 sianhwa@sby.centrin.net.id...
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Address list Lebanon Sales (Lebanon) Beirut Gabriel Acar & Fils sarl Tel. +961 1 510 532 B. P. 80484 Fax +961 1 494 971 Bourj Hammoud, Beirut ssacar@inco.com.lb Sales (Jordan, Kuwait , Beirut Middle East Drives S.A.L. (offshore) Tel. +961 1 494 786 Saudi Arabia, Syria) Sin El Fil.
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Fax +595 21 3285539 Departamento Central sewpy@sew-eurodrive.com.py Fernando de la Mora, Barrio Bernardino Peru Assembly Lima SEW EURODRIVE DEL PERU S.A.C. Tel. +51 1 3495280 Sales Los Calderos, 120-124 Fax +51 1 3493002 Service Urbanizacion Industrial Vulcano, ATE, Lima http://www.sew-eurodrive.com.pe sewperu@sew-eurodrive.com.pe...
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Address list Sambia representation: South Africa Senegal Sales Dakar SENEMECA Tel. +221 338 494 770 Mécanique Générale Fax +221 338 494 771 Km 8, Route de Rufisque http://www.senemeca.com B.P. 3251, Dakar senemeca@senemeca.sn Serbia Sales Belgrade DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV floor...
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Address list South Korea Busan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 51 832-0204 28, Noksansandan 262-ro 50beon-gil, Fax +82 51 832-0230 Gangseo-gu, Busan, Zip 618-820 Spain Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70 Sales Parque Tecnológico, Edificio, 302 http://www.sew-eurodrive.es Service 48170 Zamudio (Vizcaya)
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Address list United Arab Emirates Sales Dubai SEW-EURODRIVE FZE Tel. +971 (0)4 8806461 Service PO Box 263835 Fax +971 (0)4 8806464 Office No. S3A1SR03 http://www.sew-eurodrive.ae Jebel Ali Free Zone – South, info@sew-eurodrive.ae Dubai, United Arab Emirates Ukraine Assembly Dnipropetrovsk ООО «СЕВ-Евродрайв» Tel.
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SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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