SEW-Eurodrive MOVIDRIVE Compact Operating Instructions
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Summary of Contents for SEW-Eurodrive MOVIDRIVE
- Page 1 *28488288_0219* Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions Application Inverter ® MOVIDRIVE system Edition 02/2019 28488288/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Protection against thermal overload of the braking resistor ...... 21 Terminal assignment..................... 31 Wiring diagrams ...................... 36 4.6.1 General information on the wiring diagrams .......... 36 4.6.2 Power connection.................. 36 4.6.3 Brake control .................... 39 4.6.4 Electronics connection ................. 43 ® Compact Operating Instructions – MOVIDRIVE system... - Page 4 ® Setting the EtherCAT ID ..................... 49 Startup requirements .................... 49 Operation.......................... 51 General information ...................... 51 Operating displays ...................... 52 Service ............................. 54 Extended storage...................... 54 7.1.1 Procedure in case maintenance has been neglected ........ 54 Shutdown ........................ 54 ® Compact Operating Instructions – MOVIDRIVE system...
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Page 5: General Information
Severe or fatal injuries WARNING Possible dangerous situation Minor injuries CAUTION NOTICE Possible damage to property Damage to the product or its envi- ronment INFORMATION Useful information or tip: Simplifies handling of the product. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 6: Structure Of Section-Related Safety Notes
Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action. This is the formal structure of an embedded safety note: SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregar- ded. Measure(s) to prevent the hazard. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 7: Safety Notes
• Qualification in the mechanical area in accordance with the national regulations • Familiarity with this documentation ® Compact Operating Instructions – MOVIDRIVE system... -
Page 8: Designated Use
Application in ELSM control mode ® When the inverter is operated in ELSM control mode, using it in lifting applications is not permitted. In this control mode only applications of horizontal materials handling are permitted. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 9: Functional Safety Technology
• Ensure that the product is not subject to mechanical impact. If necessary, use suitable, sufficiently dimensioned handling equipment. Observe the information on climatic conditions in the chapter "Technical data" of the documentation. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 10: Installation/Assembly
III to II using additional external overvoltage protection. • If a protective electrical separation is required, then implement this outside the product at altitudes of more than 2000 m above sea level (protective separation in accordance with EN 61800‑5‑1 and EN 60204‑1). ® Compact Operating Instructions – MOVIDRIVE system... -
Page 11: Electrical Installation
The product meets all requirements for protective separation of power and electronics connections in accordance with EN 61800-5-1. To ensure protective separation, all connected circuits must also meet the requirements for protective separation. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 12: Startup/Operation
It is not sufficient to observe a minimum switch-off time. Perform a shutdown as described in the documentation in the chapter "Service" > "Shutdown". ® Compact Operating Instructions – MOVIDRIVE system... -
Page 13: Movidrive System Type Code
/L = Design with coated printed circuit boards Options The following list serves as an example: • /CES11A = Multi-encoder card • /CID21A, /CIO21A = Input/output cards ® • /CS..A = Safety card MOVISAFE CS..A ® Compact Operating Instructions – MOVIDRIVE system... -
Page 14: Installation
MDX91A-0910 – 1490-5_3-.. • MDX91A-0840 – 1080-2_3-.. The lifting eye is attached to the top of the housing; see the following figure. 24550948491 The lifting eye can be attached to hoists using suitable slings. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 15: Mechanical Installation
Dimensions of the device base plate in mm MDX9_A-0020 – 0040-5_3-.. MDX9_A-0055 – 0095-5_3-.. MDX9_A-0070 – 0093-2_3-.. MDX9_A-0125 – 0160-5_3-.. MDX9_A-0140-2_3-... MDX9_A-0240 – 0320-5_3-.. MDX9_A-0213 – 0290-2_3-.. MDX9_A-0460 – 0750-5_3-.. MDX9_A-0420 – 0570-2_3-.. MDX91A-0910 – 1490-5_3-.. MDX91A-0840 – 1080-2_3-.. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 16: Minimum Clearance And Mounting Position
INFORMATION Special bending spaces are required according to EN 61800‑5‑1 for cables with a cross section of 10 mm and larger. This means the clearance must be increased if required. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 17: Electrical Installation
EN 61800-5-1. The connected signal circuits must meet requirements according to SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) to ensure protective separation. The installation must meet the requirements for protective separation. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 18: General Information
Do not use the line contactor for jog mode, but only for switching the application in- verter on and off. For jog mode, the FCB 20 "Jog" must be used. • Observe the required dimensioning of the cable cross section for UL-compliant in- stalling. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 19: Supply Voltage
INFORMATION The mounting plates on which the axis systems are mounted must have a sufficiently large ground connection, e.g., a ground strap. ® Compact Operating Instructions – MOVIDRIVE system... - Page 20 Installation Electrical installation Correct cabling ® Module bus cable In the case of MOVIDRIVE modular, the 8-core module bus cable connects the power supply module to the first axis module and the axis modules to one another; see figure . ®...
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Page 21: Braking Resistors
The power connections of the braking resistors must be connected to +R and -R in parallel. • Each braking resistor requires a separate protection against thermal overload. • The signal contacts (NC contacts) of the protection devices must be connected in series. ® Compact Operating Instructions – MOVIDRIVE system... - Page 22 Use the scaling 40 °C. • After all cables are connected, the 3 upper screw holes must be covered with 3 touch guard caps. The touch guard caps are included in the delivery. ® Compact Operating Instructions – MOVIDRIVE system...
- Page 23 – If the thermal circuit breaker trips, the signal is evaluated only in the PLC. – If the thermal circuit breaker trips, the PLC must interrupt the power supply. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE system...
- Page 24 – If the thermal circuit breaker trips, the signal directly affects the line contactor. – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE system...
- Page 25 DC 24 V. • Connection 2 – If the thermal circuit breaker trips, the signal is evaluated only in the PLC. – If the thermal circuit breaker trips, the PLC must interrupt the power supply. ® Compact Operating Instructions – MOVIDRIVE system...
- Page 26 – If the thermal circuit breaker trips, the signal directly affects the line contactor. – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE system...
- Page 27 – If the thermal circuit breaker trips, the signal is evaluated only in the PLC. – If the thermal circuit breaker trips, the PLC must interrupt the power supply. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE system...
- Page 28 – If the thermal circuit breaker trips, the signal directly affects the line contactor. – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE system...
- Page 29 DC 24 V. • Connection 2 – If the thermal circuit breaker trips, the signal is evaluated only in the PLC. – If the thermal circuit breaker trips, the PLC must interrupt the power supply. ® Compact Operating Instructions – MOVIDRIVE system...
- Page 30 – If the thermal circuit breaker trips, the signal directly affects the line contactor. – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Compact Operating Instructions – MOVIDRIVE system...
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Page 31: Terminal Assignment
- MDX9_A-0020 – 0160-5_3-.. - MDX9_A-0070 – 0140-2_3-.. X2:W X2:+R Braking resistor connection X2:-R PE connection X1:L1 Line connection X1:L2 - MDX9_A-0240 – 0320-5_3-.. - MDX9_A-0213 – 0290-2_3-.. X1:L3 X1:-U DC link connection X1:+U PE connection ® Compact Operating Instructions – MOVIDRIVE system... - Page 32 Reference potential X10:DB0 DB00 Brake control X10:GND Reference potential X10:TF1 Sensor input for temperature evaluation of the motor X10:GND Reference potential X30 OUT X30 OUT System bus X30 IN X30 IN SEW‑EURODRIVE Service interface ® Compact Operating Instructions – MOVIDRIVE system...
- Page 33 Digital output 4, STO active X21:6 Reference potential X6:1 F_STO_P1 DC +24 V input F_STO_P1 X6:2 F_STO_M DC 0 V input F_STO_M X6:3 F_STO_P2 DC +24 V input F_STO_P2 X6:4 Reference potential X6:5 24 V STO_OUT = DC 24 V supply of F_STO_P1 and F_STO_P2 ® Compact Operating Instructions – MOVIDRIVE system...
- Page 34 Negated signal track B (sin-) (K2) X15:11 C (K0) Negated signal track C (K0) X15:12 DATA- Data cable for electronic nameplate X15:13 Encoder supply 24 V S24VG X15:14 +TEMP_M Motor temperature evaluation X15:15 Encoder supply 12 V S12VG ® Compact Operating Instructions – MOVIDRIVE system...
- Page 35 X15:11 Reserved – X15:12 DATA- Data line X15:13 Encoder supply 24 V S24VG X15:14 +TEMP_M Motor temperature evaluation X15:15 Encoder supply 12 V S12VG 1) For encoders from SEW‑EURODRIVE with electronic nameplate of type E.7S ® Compact Operating Instructions – MOVIDRIVE system...
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Page 36: Wiring Diagrams
U1 V1 W1 U2 V2 W2 L1 L2 L3 L1´ L2´ L3´ MDX9_A.. U1 V1 W1 U2 V2 W2 36028810897869451 Line contactor Braking resistor (optional) Line choke (optional) Output choke Line filter (optional) Motor ® Compact Operating Instructions – MOVIDRIVE system... - Page 37 Refer to the chapter Line contactor for the necessary measures. U1 V1 W1 U2 V2 W2 L1 L2 L3 L1´ L2´ L3´ MDX9_A.. U1 V1 W1 U2 V2 W2 36028810898214283 Line choke (optional) Output choke Line filter (optional) Motor Braking resistor (optional) ® Compact Operating Instructions – MOVIDRIVE system...
- Page 38 In the event of a line connection without line contactor, the temperature evaluation of the braking resistor must be ensured via a digital input on the application inverter. The connected digital input must be parameterized for monitoring the braking resistor temperature evaluation. ® Compact Operating Instructions – MOVIDRIVE system...
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Page 39: Brake Control
The selection of the brake control and the shown connection diagrams only represent one of the many possibilities. Observe the catalogs and operating instructions of the motors for more information and installation notes. ® Compact Operating Instructions – MOVIDRIVE system... - Page 40 Installation Wiring diagrams BMK. brake control DB00 BMKB 14324495755 BMV brake control – 2 coils DB00 DC 24 V 14373482507 ® Compact Operating Instructions – MOVIDRIVE system...
- Page 41 Installation Wiring diagrams BMV brake control – 1 coil DB00 DC 24 V 14373494923 BMS, BME brake control DB00 14324554891 ® Compact Operating Instructions – MOVIDRIVE system...
- Page 42 Installation Wiring diagrams BMP brake control DB00 14324544523 BG, BGE brake control DB00 14324565259 ® Compact Operating Instructions – MOVIDRIVE system...
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Page 43: Electronics Connection
Installation Wiring diagrams BSG brake control DC 24 V DB00 14324597131 4.6.4 Electronics connection Wiring the control electronics For the terminal assignment and connections, refer to chapter "Terminal assign- ment" (→ 2 31). ® Compact Operating Instructions – MOVIDRIVE system... - Page 44 Reference potential for digital inputs +24 V Brake output DO00 Ready Output stage enable DO01 DO02 Fault DO03 STO active Reference potential for digital outputs 25606792715 Module bus operating mode Digital inputs Digital outputs ® Compact Operating Instructions – MOVIDRIVE system...
- Page 45 With installed CS.A card, the cable bridges are removed at the factory. If no CS.A card is installed upon delivery, the cable bridges are installed at the factory. Brake control and motor temperature monitoring Motor encoder connection System bus ® Compact Operating Instructions – MOVIDRIVE system...
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Page 46: Connection Diagram Cio21A And Cid21A Input/Output Card
REF1 AI21 AI22 AI31 AI32 REF2 9007213575393675 Connection to the terminals AI31 and AI32 is carried out analogously to the connec- tion to the terminals AI21 and AI22 shown in the wiring diagrams. ® Compact Operating Instructions – MOVIDRIVE system... - Page 47 REF1 and AI21 shown in the wiring diagrams. Current input REF1 AI21 AI22 AI31 AI32 REF2 9007213575398539 Observe the switch position of DIP switch S50 when activating the current input. ® Compact Operating Instructions – MOVIDRIVE system...
- Page 48 Current output AOV2 AOC2 AOV3 AOC3 18014412830272395 Connection to the terminals AOC2 and GND is carried out analogously to the connec- tion to the terminals AOC1 and GND shown in the wiring diagram. ® Compact Operating Instructions – MOVIDRIVE system...
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Page 49: Startup
You have installed the application inverter correctly, both mechanically and electri- cally. • You have configured the application inverter and connected drives correctly. • Safety measures prevent accidental drive startup. • Safety measures prevent danger to persons or machines. ® Compact Operating Instructions – MOVIDRIVE system... - Page 50 PC or laptop with Ethernet interface. • Commercially available Ethernet cable for connection between PC and ® MOVI-C CONTROLLER. ® • MOVI‑C CONTROLLER with completed startup. Required software: ® • MOVISUITE standard engineering software from SEW‑EURODRIVE. ® Compact Operating Instructions – MOVIDRIVE system...
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Page 51: Operation
Switching the motor output at the application inverter with enabled output stage. Damage to the application inverter. • The motor output of the application inverter may be switched or disconnected only when the output stage is inhibited. ® Compact Operating Instructions – MOVIDRIVE system... -
Page 52: Operating Displays
The drive is not actuated by the output stage. The brake is applied; without the brake, the mo- tor coasts to a halt. FCB 01 is permanently se- lected with terminal DI00. However, it can also be selected by other sources. ® Compact Operating Instructions – MOVIDRIVE system... - Page 53 Jog mode active. Brake test Brake is tested by applying a torque when the brake is applied. Motor parameter measurement Motor parameter measurement active. Stop at user limits Serves to stop at user limits. ® Compact Operating Instructions – MOVIDRIVE system...
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Page 54: Service
To shut down the application inverter, de-energize the application inverter using ap- propriate measures. WARNING Electric shock due to incompletely discharged capacitors. Severe or fatal injuries. • Observe a minimum switch-off time of 10 minutes after disconnecting the power supply. ® Compact Operating Instructions – MOVIDRIVE system... - Page 60 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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