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Operating Guide
F612/F615
Collator

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Summary of Contents for Pitney Bowes F612

  • Page 1 Operating Guide F612/F615 Collator...
  • Page 2: Table Of Contents

    LED indications, third party device Disabling stacker motion 4.10 Collator speed adjustment 4.11 Disengaging bin´s with defective sensors 5. Maintenance 5.1 Cleaning feed rollers and paper separator pad 12 6. Problem solving 6.1 General problems 7. Specifications 7.1 Model F612/F615 Specifications...
  • Page 3: Introduction

    • Don’t remove machine covers. Refer servicing to qualified personnel. Mains Electrical Connection In some countries the F612/F615 is supplied with a moulded mains lead. In other countries, or if the supplied lead is not used, the following information applies: 1.
  • Page 4: Installation

    Installation 2. INSTALLATION 2.1 Connect Power Plug the collator into a suitable power source. Make sure that the collator is plugged in securely. WARNING: This equipment must be earthed. The socket outlet should be near to the equipment and should be easily accessible.
  • Page 5: Getting To Know The Collator

    The Collator 3. GETTING TO KNOW THE COLLATOR 3.1 Main components left side rear front right side Control panel Power cord receptacle Adjustable side guide (in each bin) Third party receptacle Load lever Conveyor door Power switch Adjustable stacker guide (side) Rear side guide (in each bin) Adjustable stacker guide (length) Bin extension tray...
  • Page 6: The Control Panel

    The Collator 3.2 The control panel 1 Double feed or paper jam mode 9 Clear button conveyor belt transport & (Shown by bin indicators - firm light) connected unit 2 Door open indicator 10 Bin indicators 3 On-line or Off-line/stacking mode 11 Stacker full or load lever out of 4 Straight/offset stacking in stacking position...
  • Page 7: Output Module

    The Collator 3.3 Output Module Output module top cover Paper deflector Output module adjustment lever Docking studs Top cover release device (on each side) Output module Output module bracket...
  • Page 8: Load Paper

    Operation 4. OPERATION 4.1 Load paper 1 Make sure that the sheets are well fanned to avoid misfeeds or double feeds. 2 Align the sheets well to achieve a reliable collating operation and good stacking result. 3 Make sure that the ink has dried out well. 4 Press the load lever downwards to release the bins.
  • Page 9: Adjusting The Output Module

    Operation 4.3 Adjusting the output module paper The purpose of the output module is to ensure that deflector the set from the collator is fed correctly to the inserter document table. To achieve this, the position of the paper output module is adjustable to match different paper guide sizes and how the set is orientated.
  • Page 10: Bin Indicators

    Operation 4.4 Bin Indicators LED Status Description Notes Continuous Double sheet/Jam detect Can be caused by: light Double sheets Paper jam Different paper quality or print compared to the calibrated set Reduced paper feeding capability Incorrect paper length (compared to the calibrated length) Flashing slow Misfeed indication...
  • Page 11: Programming Preset Counter And Sheet Insertion Program

    Operation 4.7 Programming preset counter & sheet insertion program Step # Description Action Notes Select program Press "Selection programming mode" mode. until the LED indicating the program to be set is lit (preset counter or sheet insertion program). View program mode. Press "Counter reset button".
  • Page 12: Disabling Stacker Motion

    Operation 4.9 Disabling stacker motion Step # Description Action Notes Disable stacker Press and hold down "Straight/offset For handling of motion. stacking" for more than two (2) extreme light weight seconds. papers. Reinstate stacker Press and release "Straight/offset motion. stacking". 4.10 Collator speed adjustment Step # Description Action...
  • Page 13 Maintenance 5. MAINTENANCE 5.1 Cleaning feed rollers and paper sensor pad If misfeeding starts occuring more frequently, clean the feed rollers. If double feeding starts occuring more frequently, clean the separator pads. 1 Remove the feed roller assembly shaft by pressing it to the left side. The right end of the feed roller assembly will now be released and the assembly can be removed.
  • Page 14: General Problems

    Problems? 6. PROBLEM SOLVING 6.1 General Problems Problem Possible causes Action The machine is Stacker tray blocked and can not Switch the machine off. Unblock inoperative and the reach home position. tray and switch machine on. letters "HEJ" are not shown in the display when the machine is switched on.
  • Page 15: Model F612/F615 Specifications

    Specifications 7. SPECIFICATIONS 7.1 Model F612/F615 Specifications Model F612/F615 Number of bins 6 (F612), 10 (F615) Bin capacity 20 mm Sheet size 139 x 210 mm 320 x 450 mm Paper weight 40* gsm 200* gsm Adjustable speed 1000/1500/1800/2200/2600/2800/3000/3200/3400/3600 sets per hour...
  • Page 16 Notes...
  • Page 17 Notes...
  • Page 18 FOR SERVICE AND SUPPLIES: 3001 Summer Street, Stamford, Connecticut 06926 www.pitneybowes.com Form No. SDC489 RevB (9-22) © Pitney Bowes Limited, 2022 Printed in England...

This manual is also suitable for:

F615Di875

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