LED indications, third party device Disabling stacker motion 4.10 Collator speed adjustment 4.11 Disengaging bin´s with defective sensors 5. Maintenance 5.1 Cleaning feed rollers and paper separator pad 12 6. Problem solving 6.1 General problems 7. Specifications 7.1 Model F612/F615 Specifications...
• Don’t remove machine covers. Refer servicing to qualified personnel. Mains Electrical Connection In some countries the F612/F615 is supplied with a moulded mains lead. In other countries, or if the supplied lead is not used, the following information applies: 1.
Installation 2. INSTALLATION 2.1 Connect Power Plug the collator into a suitable power source. Make sure that the collator is plugged in securely. WARNING: This equipment must be earthed. The socket outlet should be near to the equipment and should be easily accessible.
The Collator 3. GETTING TO KNOW THE COLLATOR 3.1 Main components left side rear front right side Control panel Power cord receptacle Adjustable side guide (in each bin) Third party receptacle Load lever Conveyor door Power switch Adjustable stacker guide (side) Rear side guide (in each bin) Adjustable stacker guide (length) Bin extension tray...
The Collator 3.2 The control panel 1 Double feed or paper jam mode 9 Clear button conveyor belt transport & (Shown by bin indicators - firm light) connected unit 2 Door open indicator 10 Bin indicators 3 On-line or Off-line/stacking mode 11 Stacker full or load lever out of 4 Straight/offset stacking in stacking position...
The Collator 3.3 Output Module Output module top cover Paper deflector Output module adjustment lever Docking studs Top cover release device (on each side) Output module Output module bracket...
Operation 4. OPERATION 4.1 Load paper 1 Make sure that the sheets are well fanned to avoid misfeeds or double feeds. 2 Align the sheets well to achieve a reliable collating operation and good stacking result. 3 Make sure that the ink has dried out well. 4 Press the load lever downwards to release the bins.
Operation 4.3 Adjusting the output module paper The purpose of the output module is to ensure that deflector the set from the collator is fed correctly to the inserter document table. To achieve this, the position of the paper output module is adjustable to match different paper guide sizes and how the set is orientated.
Operation 4.4 Bin Indicators LED Status Description Notes Continuous Double sheet/Jam detect Can be caused by: light Double sheets Paper jam Different paper quality or print compared to the calibrated set Reduced paper feeding capability Incorrect paper length (compared to the calibrated length) Flashing slow Misfeed indication...
Operation 4.7 Programming preset counter & sheet insertion program Step # Description Action Notes Select program Press "Selection programming mode" mode. until the LED indicating the program to be set is lit (preset counter or sheet insertion program). View program mode. Press "Counter reset button".
Operation 4.9 Disabling stacker motion Step # Description Action Notes Disable stacker Press and hold down "Straight/offset For handling of motion. stacking" for more than two (2) extreme light weight seconds. papers. Reinstate stacker Press and release "Straight/offset motion. stacking". 4.10 Collator speed adjustment Step # Description Action...
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Maintenance 5. MAINTENANCE 5.1 Cleaning feed rollers and paper sensor pad If misfeeding starts occuring more frequently, clean the feed rollers. If double feeding starts occuring more frequently, clean the separator pads. 1 Remove the feed roller assembly shaft by pressing it to the left side. The right end of the feed roller assembly will now be released and the assembly can be removed.
Problems? 6. PROBLEM SOLVING 6.1 General Problems Problem Possible causes Action The machine is Stacker tray blocked and can not Switch the machine off. Unblock inoperative and the reach home position. tray and switch machine on. letters "HEJ" are not shown in the display when the machine is switched on.
Specifications 7. SPECIFICATIONS 7.1 Model F612/F615 Specifications Model F612/F615 Number of bins 6 (F612), 10 (F615) Bin capacity 20 mm Sheet size 139 x 210 mm 320 x 450 mm Paper weight 40* gsm 200* gsm Adjustable speed 1000/1500/1800/2200/2600/2800/3000/3200/3400/3600 sets per hour...
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