Spraying Systems Co AutoJet 1000+ Owner's Manual
Sanitary food coating spray system
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Summary of Contents for Spraying Systems Co AutoJet 1000+
- Page 1 ® AutoJet Sanitary Food Coating Spray System OWNER’S MANUAL ML00COATINGSYS spray.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. Preface ····································································································································· 3 1.1 Important ····································································································································· 3 1.2 How to Use This Manual ·············································································································· 3 2. Safety ······································································································································· 3 2.1 General Safety Information ·········································································································· 3 2.2 Unpacking the System ·················································································································· 4 3. System Overview ······················································································································ 5 3.1 Introduction ··································································································································... -
Page 3: Preface
This manual is intended to be a source of information for the operators and technicians who may be installing, inter- ® acting with, or servicing/maintaining Spraying Systems Co. systems and components. This manual contains important safety warnings, installation instructions, operating instructions, troubleshooting, and maintenance information. -
Page 4: Unpacking The System
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Spraying Systems Co. equipment will be void if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with federal, state, and local codes. -
Page 5: System Overview
SECTIONS 3 SYSTEM OVERVIEW 3.1 INTRODUCTION ® The AutoJet Sanitary Food Coating Spray System is a system that can be used in a variety of applications to properly manage fluid supply of low to mid viscosity fluids. This system consists of a 20-gallon, 316 steel supply tank and sanitary, FDA compliant, air operated diaphragm pump to efficiently deliver processed fluid to the spray nozzles. -
Page 6: Spray Control Panel Options
3.3 SPRAY CONTROL PANEL OPTIONS Spray control modules pair with the optional variable spray mount and provides the means to set operating ® parameters and control the functioning of the automatic spray nozzles. AutoJet offers three updated panel models to choose from. -
Page 7: Optional Add-Ons
3.4 OPTIONAL ADD-ONS These add-on systems are for any liquid delivery supply units. — HD15 IN-LINE HEATER For applications that require heating the HD15 In-Line Heater is an optional add-on for the Food Coating Supply Unit. The In-Line construction allow heating to be achieved only on-demand for optimal response and energy efficiency. -
Page 8: System Overview
SECTION 4 SYSTEM START-UP Fluid delivery is accomplished via a diaphragm pump mated to a back-pressure regulator allowing for excess fluid pressure to be recirculated back to the supply tank. A manual 2-way valve inlet allows for the option of recirculation of fluid from nozzles back to supply tank. -
Page 9: Auto-Refill/Level Sensor
2. To empty the tank, either direct the outlet fluid line to a drain or use the spray controller to flush the tank contents through the spray nozzles or header. Fill with any desired cleaning fluid which can be controlled with the approapriate controller. - Page 10 4. The auto-refill controller unit will supply air to the numatic valve when the main tank level is low. In that case, the yellow light on the controller will illuminate indicating the automatic refill has been triggered and is currently filling. 5.
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Page 11: Transfer Pump
4.3 TRANSFER PUMP Easily transfer low to medium viscosity liquids out of drums and totes. air driven, 2:1 ratio piston pump, with air regulator. SPECIFICATIONS • Max. Air Inlet: 100 PSI (6.89 Bar) • Max. Fluid Working Pressure: 250 PSI (17.24 Bar) •... -
Page 12: Pressure Sensor
4.4 PRESSURE SENSOR IF YOU HAVE PRESSURE SENSOR: Hook-up the 3/4” SF (f) outlet to the 3/4” SF (f) liquid outlet on the pump. Than attach the M12 pressure port cable to the corresponding M12 solenoid cable for cylinder air port on the ACP. See your specified Control Panel Manual for all sensor and cable specifications. -
Page 13: Flow Meter
4.5 FLOW METER SINGLE AND DUAL CHANNEL ADD ON The SCS Series flow meter is mounted on a plate. With a single channel 2150+, you will receive the standard single channel flow meter. If you have a dual channel 2150+, you will receive the standard single channel flow meter with a second channel add-on. -
Page 14: Cleaning/Maintenance
SECTION 5 CLEANING/MAINTENANCE ATTENTION: Cleaning procedure is only a suggestion. Customer is ultimately responsible for a sanitation procedure that meets their requirements and standards. 5.1 CLEANING PROCEDURE 1. Turn the auto-refill switch on the main control panel to the “OFF” position (if applicable). 2. -
Page 15: Maintenance
Check individual control manuals for specific controls or call a spray specialist at 1-866-321-2250. SECTION 6 TROUBLESHOOTING Please refer to troubleshooting below or contact Spraying Systems Co. for further assistance. -System does not spray or has a bad pattern Check air supply pressure on pump... -
Page 16: Spare And Replacement Parts
SECTION 7 SPARE AND REPLACEMENT PARTS Flow Meter Part Part Number Cable Glands, Strain Reliefs & Cord Grips LTCG 3/4 NPT 8.5mm SPLIT BLACK CG00836M3234GBH Flow Sensor Controller: Main Unit, DIN Mount for FD-X series FL00FD00XA1 Clamp, Metal Pipe, 10.8mm - 14mm, 1/2" ODT, for use w/ FD-XS20 FL00FDXC20M2 Flowmeter, Ultrasonic, Sensor Head, 0 - 20000 mL/min, clamp on, 2m cable, used w/ FL00FDXS20... - Page 17 However, Spraying Systems Co. assumes no liability for errors or omissions and reserves the right to make changes without notice to any products described herein to improve reliability, function, or design. Other company and product names may be trademarks of their respective companies.
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