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Spraying Systems Co AutoJet 1000+ Owner's Manual

Spray control panel
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Project No. _________
Serial No.: ____________
+ + + +
Model 1000
AutoJet Spray Control Panel
Owner's Manual
Read this manual carefully before operating your Spray Control Panel.
Keep this manual for reference when the panel is in operation.
All safety related and operating instruction should always be followed.
Note:
This manual covers the complete Model 1000+ Spray System and all its versions, configurations and options.
Your system may vary based on the version, configuration and options that you have purchased.
Pictures in this manual may include options which are not part of your System Configuration.
Statements in this manual may describe options which are not part of your System Configuration.
Pictures in this manual may represent components which are different than those in your System Configuration.
Statements in this manual may describe components which are different than those in your System
Configuration.
The manufacturer reserves the right to make changes in this standard system without notification.
Local Assistance: 1-800-95-SPRAY (1-800-957-7729) ▲ Corporate Assistance: 1-866-321-2250
1000+ Spray Control Panel Owner's Manual V1.1, English
P/N: ML001000PLUS

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Summary of Contents for Spraying Systems Co AutoJet 1000+

  • Page 1 1000+ Spray Control Panel Owner's Manual V1.1, English P/N: ML001000PLUS Project No. _________ Serial No.: ____________ + + + + Model 1000 AutoJet Spray Control Panel Owner’s Manual Read this manual carefully before operating your Spray Control Panel. Keep this manual for reference when the panel is in operation. All safety related and operating instruction should always be followed.
  • Page 2 Revision Sheet Release No. Date Revision Description V1 03/03/2018 First Release V1.1 05/22/2019 Updated Product Images/minor changes ML001000PLUS V1.1 Local Assistance: 1-800-95-SPRAY (1-800-957-7729) ▲ Corporate Assistance: 1-866-321-2250...

  • Page 3: Table Of Contents

    Table of Contents Introduction ............................4 Product Specifications ........................4 Safety Information ..........................4 General Safety Information ......................4 2.1.1 Read and follow instructions ..................... 4 2.1.2 Water and Moisture ........................4 2.1.3 Servicing ............................ 4 2.1.4 Replacement Parts ........................5 Warnings ............................

  • Page 4: Introduction

    HMI based operation, all system settings can be adjusted from HMI. • Recipe based timing, up to 20 recipes can be set by user. • Can be used to operate almost any 24vdc Spraying Systems Co. electric spray nozzle or • solenoid. 3 timing modes.

  • Page 5: Replacement Parts

    The use of any chemicals requires careful control of all worker safety. WARNING: Spraying Systems Co. does not manufacture or supply any of the chemical components used in this equipment and is not responsible for their effects. Because of the large number of chemicals that could be used and their different chemical reactions, the buyer and user of this equipment should determine compatibility of the materials used and any of the potential hazards involved.

  • Page 6: Mount The System

    Verify that the accessories required for your specific system configuration are included. If anything is missing, or if there are any questions, contact Spraying Systems Co. Customer Service immediately. Mount the System Find a good place to mount the spray control panel. A convenient location within a reasonable distance of your spray application.

  • Page 7: Electrical Connections

    Electrical Connections The controller has the following connections. • 120vac input, 3 prong plug. Trigger input, 1 per channel. These are the two M12 male connections on the bottom of the enclosure marked TRIG 1 and TRIG 2. Most of the trigger options we offer come prewired from the factory so they are plug and play.

  • Page 8: Mounting The Spray Nozzles

    Nozzle output junction block kit, for connecting up to 8 nozzles JCPCNS000004-00_AC01. • Mounting the Spray Nozzles The nozzles should be mounted where they can be easily maintained. Spraying Systems Co. • has a number of mounting options, see your local salesman for more information. We supply most of the cables and junction blocks required for easy setup and operation.

  • Page 9: Trigger Device Cables - 16.4' (5M)

    4.1.3 Trigger device cables – 16.4’ (5m) All systems must be purchase with a trigger device to activate the system during operation. All of our offerings have a cable length of 16.4’ (5m). If longer length cables are required we offer an extension cable that is 16.4’ (5m) [Cable P/N •...
  • Page 10 Press Recipe Configuration Create the recipe – enter recipe #, name, timing mode, and the timing required for the mode you are using. The three timing modes you can choose are: Variable spray time mode – is used to create spray applications with variable length. The lengths of the spray depends on the specific time delays between the rising and falling edge of the trigger input.
  • Page 11 Repeat spray mode – Repeat is used to create spray applications of specific time during a variable length spray period. The lengths of the spray depends on the specific time delays between the rising and falling edge of the trigger input. Spray follows trigger according to user settings. The system will spray after trigger goes high then stops until next trigger event.
  • Page 12 Tap System Configuration, this will bring you to the following screen. You have three buttons on this screen. Remote/Local I/O, Digital Input Polarity and Password Settings. Press the first one.  ML001000PLUS V1.1 Local Assistance: 1-800-95-SPRAY (1-800-957-7729) ▲ Corporate Assistance: 1-866-321-2250...
  • Page 13 On this screen you set the status of your trigger and sensor inputs. 1. Trigger Channel 1 you can toggle between remote(X0) and local. When it shows remote(X0) the PLC is looking for the trigger input from an external sensor. When you are using one of our sensor kits, you must set this to ‘remote’.
  • Page 14 On this screen you set the polarity of your digital inputs to normally open or normally closed. Typically these are set to normally open. Note, if you have enabled the tank empty inputs (on remote/local I/O screen) and you set the polarity of these inputs to ‘normally closed’ you will get a fault showing on the HMI and the green led on the front panel will flash showing an active fault condition.
  • Page 15 The password protection levels are: Level 0 – Always require password - The highest level of protection, every action will require the password for this level. Level 1 – Allow recipe selection – the user on this level can only change recipes. Level 2 –...
  • Page 16 The top line of this table is for level 0 and its default password is 00000000. This is the password you give out to the low level operators that can only change recipe number and nothing else. The same goes for the remaining 3 levels.
  • Page 17 Diagnostics screen- this screen shows useful information regarding system information. Inputs and outputs are shown. This is typically used during the initial setup and for trouble shooting. E.g. setting up trigger sensors, you can view if the system is actually seeing the trigger signal (0 when not, 1 when trigger active).

  • Page 18: External Input Offerings

    That’s it, your system is setup. You can always go back and change things according to this manual. External Input Offerings The system may be purchased with the following input components. Description Connects Part Number Trigger Cable – Flying leads - 16.4’ (5m) length Trig.

  • Page 19: Assembly Specifications

    Connects to the connector labeled “Trig.” On the bottom of the panel. Assembly Specifications: Panel connection: Trig 1 or Trig 2 Cable: 16.4 ft. [5 m] cord length Flying Leads Connector end – M12 4 pin female Color Code Pin # Color Description Brown...

  • Page 20: Level Switch Input

    Level Switch Input The 1000+ controller features a digital input for a level switch (one per channel). This feature allows you to wire in a normally open or normally closed (configurable in software) level switch from a liquid tote or tank. To use this feature you need our cable part number LE00M8F5M.

  • Page 21: Thru Beam Sensor

    Connector – M12 4 pin female For additional sensor information please refer to included sensor manual. Follow specifications for PZ- V71. Thru Beam Sensor Infrared - thru beam sensor with cables, wye connector and brackets Kit number: 040TS04000028W0 Sensor Specifications: Photoelectric sensor –...

  • Page 22: Optional Electric Nozzle Cord Set Offering

    10 Optional Electric Nozzle Cord Set Offering If the system is designed to operate Spraying Systems Co. PulsaJet or AA250 electric spray nozzles, the system is supplied with a cord to connect the spray nozzle to the 1000+ Control Panel. All of the electric nozzle cord sets are wired as shown in the diagram in Section 15.1.

  • Page 23: Assembly Specifications

    10.1 Assembly Specifications: Panel connection: Main Part Number: LE00M12M5M Cable: 16.4 ft. [5 m] cord length Flying Leads Connector – M12 4 pin male Color Code Pin # Color Description Brown PWM + White not used Blue PWM - Black not used Connecting this cable to the optional junction blocks: Pin 1 - Brown wire to +...

  • Page 24: Troubleshooting

    11 Troubleshooting The 1000+ AutoJet Spray Control Panel is such an easy way to spray that troubleshooting of the system is very simple. If these troubleshooting steps are followed and the system still does not function please contact your local Sales Engineer by calling 1-800-95-SPRAY (1-800-957-7729) or call corporate support toll free 1-866- 321-2250.

  • Page 25: Faults

    b. Make sure your recipe is set correctly, you must have a timing mode and the correct timing values set for the spray to initiate. For example if you have a spray delay of 200 seconds, the nozzle will not spray until the delay has elapsed. If you have spray time of 200 seconds, it will spray for that time.

  • Page 26: Re-Calibrating The Hmi

    12.1 Re-calibrating the HMI If the buttons on the HMI screen no longer seem to work or you have to touch outside a button to get it to function you have lost your calibration. To recalibrate follow these steps. Navigate to the setup screen and touch the “System Menu” button. Enter password 60189 when prompted.
  • Page 27 4. Follow the prompts on the screen and touch the three spots it prompts you to touch. For greater accuracy use a small stylus type object. Note it says “Press the center of the target” 5. Once done, touch home then reboot the controller and the screen will now be recalibrated. ML001000PLUS V1.1 Local Assistance: 1-800-95-SPRAY (1-800-957-7729) ▲...

  • Page 28: Recommended System Maintenance

    13 Recommended System Maintenance 13.1 Liquid Components 13.1.1 Monthly: Check all liquid connections for leaks and repair or replace as required. Check all tubes and/or hoses for leaks and repair or replace as required. Check liquid components for leaks and repair or replace as required. Check liquid in-line filters and replace with recommended filter mesh size for system.

  • Page 29: Spare Parts List

    14 Spare Parts List 14.1 Recommended & Optional Spare Parts Note, we try our best to supply quality parts in our systems but occasionally some parts do fail for a variety of reasons. For these reasons, we suggest you have some spare parts on hand in case of a part failure.

  • Page 30: Warranty Information

    M12 4 pole f M12 4 pole m Trigger/Nozzle Please contact your local Spraying Systems Co. sales office to purchase replacement parts. 15 Warranty Information Warranty is one (1) year on non-wear parts from ship date. Wear items are covered for manufacturing defect only for a period of one (1) year.

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