Spraying Systems Co AutoJet 1000+ Owner's Manual
Chilled glaze spray system
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- Owner's manual (30 pages) ,
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Summary of Contents for Spraying Systems Co AutoJet 1000+
- Page 1 AutoJet® Chilled Glaze Spray System OWNER’S MANUAL ML00STDGLAZE spray.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. Preface ········································································································································ 3 1.1 Important ······································································································································· 3 1.2 How To Use this Manual ················································································································ 3 2. Safety ·········································································································································· 4 2.1 General Safety Information ············································································································ 4 2.2 Unpacking the System ···················································································································· 5 3. Chilled Glaze Overview ················································································································· 6 3.1 Introduction ····································································································································... -
Page 3: Preface
This manual is intended to be a source of information for the operators and technicians who may be installing, inter- acting with, or servicing/maintaining Spraying Systems Co.® systems and components. This manual contains important safety warnings, installation instructions, operating instructions, troubleshooting, and maintenance information. -
Page 4: Safety
UNINTENDED USE Use of Spraying Systems Co.® equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Examples of unintended use of equipment would •... -
Page 5: Unpacking The System
The use of any chemicals requires careful control of all worker safety. Spraying Systems Co.® does not manufacture or supply any of the chemical components used in this equipment and is not responsible for their effects. Because of the large number of chemicals that could be used and their different chemical reactions, the buyer and user of this equipment should determine compatibility of the materials used and any of the potential hazards involved. -
Page 6: Chilled Glaze Overview
The AutoJet® Chilled Glaze Spray System is a cooling system paired with Precision Spray Control utilizing PulsaJet® nozzles offered by Spraying Systems Co.®. This system provides chilled glaze for your application in an all sanitary design with clamp-style connections and stainless steel pressure tank equipped with a chiller probe for constant cooling of your liquid glazing fluid. - Page 7 STANDARD ENVIRONMENTAL SPECIFICATIONS • To be installed indoors. • Ambient temperature: 33°F - 90°F (1°C - 32°C) • Max. humidity: 90% • Height above sea level: < 3,280 ft. CONSTRUCTION DETAILS • Dimensions of Spray Cart with Tank Mounted: 31” W(787.4 mm) x 50” D(1270 mm) x 64” H(1626 mm) •...
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Page 8: Spray Control Panel Options
3.5 SPRAY CONTROL PANEL OPTIONS Spray control modules pair with the optional variable spray mount and provides the means to set operating parameters and control the functioning of the automatic spray nozzles. AutoJet® offers three updated panel models to choose from. The controllers are designed to run electric actuated spray nozzles. Features AutoJet 1000+ AutoJet 1750+... -
Page 9: Optional Zone Control Options
3.6 OPTIONAL ZONE CONTROL OPTIONS Zone control provides the means to individually trigger spray nozzles or groups of spray nozzles. There are three individual options to choose from. Digital Zone Control Panel with or Manual Zone Control Panel without timing MANUAL ZONE CONTROL PANEL •... -
Page 10: Installing The System
SECTION 4 INSTALLING THE SYSTEM 4.1 FLUID DELIVERY SYSTEM • 25-Gallon, 316 stainless steel electro-polished liquid ASME pressure tank. • Air inlet unit with manual air inlet pressure regulator, gauge, manual 2-way ball valve for quick safety relief of tank pressure. •... -
Page 11: Automatic Refill And Level Sensor
PROCEDURE TO SETUP COOLING LOOP: 1. Connect all fluid lines shown in Figure 1 below. ¼” tubing should be used to complete the circulation loop for chilling. 2. Begin filling clean/filtered water into priming port until full. 3. Plug power cable into chiller pump, switch pump ON. 4. -
Page 12: Programming The Level Sensor
AUTO-REFILL PROCEDURE: 1. Connect power to the controller. 2. Plug the level sensor cable into the sensor mounted to the main tank unit. 3. An NPT thread push tube fitting needs to be added to the air inlet port on the bottom of the controller (provided by customer). -
Page 13: Agitator And Frl Unit
4.5 AGITATOR AND FRL UNIT Customer mounted agitator and FRL Unit that helps keep the liquid in suspension. The filter/regulator/lubricator (FRL) unit provides a consistent oiled air supply to the agitator. The filter in unit will remove particles down to 5 microns in size. -
Page 14: System Start-Up And Operation
SECTION 5 SYSTEM START-UP AND OPERATION Before beginning system start-up, walk through once more and check to confirm all your fluid and electrical connections are connected as shown in your provided User Drawing Package. Confirm all sanitary clamps are tightened down and contain gaskets for a tight seal. -
Page 15: Cleaning Recommendations
SECTION 6 CLEANING RECOMMENDATIONS ATTENTION: Cleaning procedure is only a suggestion. Customer is ultimately responsible for a sani- tation procedure that meets their requirements and standards. CAUTION: De-pressurize the system before opening the pressure tank for any reason. 6.1 CLEANING PROCEDURE 1) Turn the auto-refill switch on the main control panel to the “OFF”... -
Page 16: Monthly Maintenance
6.2 MONTHLY MAINTENANCE PNEUMATIC Check all pneumatic connections for leaks and tighten or replace as needed. LIQUID Check all liquid connections for leaks and repair or replace as required. Check all tubes and/or hoses for leaks and repair or replace as required. Check liquid components for leaks and repair or replace as required. -
Page 17: Troubleshooting
SECTION 8 TROUBLESHOOTING If these troubleshooting steps are followed and the system still does not function, please contact your local Spray Spe- cialist by calling 1-800-95-SPRAY (1-800-957-7729). 1. SPRAY CONTROL PANEL OR ZONE CONTROL PANEL WILL NOT POWER ON. a. Ensure power cord is plugged into controller or zone control panel individually or the power cord for these units are directed into the power distribution box and the main power cord for this box is plugged in. -
Page 18: Spare Parts List
SECTION 9 SPARE PARTS LIST GLAZE SPRAY CART/DOLLY Part Number Description CL004759K61 Clamp, 1/2" to 3/4" sanitary tri-clover, 316 SS CL004759K62 Clamp, 1" to 1.5" sanitary tri-clover, 316 SS CL00AC13HH425 CLAMP, SANITARY, 2-1/2", 304SS CL004322K156 Clamp, 4" sanitary tri-clover, 316 SS FRMM5044K11 Gasket, 1/2"... - Page 19 However, Spraying Systems Co. assumes no liability for errors or omissions and reserves the right to make changes without notice to any products described herein to improve reliability, function, or design. Other company and product names may be trademarks of their respective companies.
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