Spraying Systems Co AutoJet 1000+ Owner's Manual
Spray control panel
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Also See for AutoJet 1000+:
- Owner's manual (30 pages) ,
- Quick start manual (5 pages) ,
- Owner's manual (19 pages)
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Summary of Contents for Spraying Systems Co AutoJet 1000+
- Page 1 ® AutoJet 1000+ Spray Control Panel OWNER’S MANUAL ML001000PLUS spray.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS 8. Trigger Devices And Accessories ··························· 17 1. Preface ································································ 3 8.1 Electric Nozzle Cord Set ····································· 17 1.1 Important ························································· 3 8.2 Trigger Cable ····················································· 17 1.2 How to Use This Manual ·································· 3 8.3 Photoelectric Object Sensor ······························ 18 2. -
Page 3: Preface
This system has been designed with components that work together to provide the best system performance. When ® replacement parts are required, only Spraying Systems Co. recommended components should be used to maintain proper system operation and electrical and pneumatic safety. The use of any unauthorized replacement parts will void any warranties. -
Page 4: Unpacking The System
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Spraying Systems Co. equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with federal, state, and local codes. -
Page 5: System Overview
SECTION 3 SYSTEM OVERVIEW ® The AutoJet 1000+ Spray Control Panel performs simple ON/OFF timing control for air and electric actuated spray nozzle operation. The 1000+ has two independent timing channels (Channel A and Channel B) that have separate timing and trigger modes. -
Page 6: Mounting
3.2 MOUNTING The 1000+ and SCS Series components are best when mounted on the SCS Series Frame with mobile cart. If the frame and mobile cart were not selected, the 1000+ and components will ship in their two-panel design configuration which allows for separate wall mounting of both the 1000+ and an Air Control Package (ACP). -
Page 7: Additional Connections If Applicable
3.4 ADDITIONAL CONNECTIONS IF APPLICABLE TRIGGER OR SENSOR Connect trigger or sensor devices to the TRIG A and TRIG B connections that will be used to start spray sequence. Available triggers are as follows, the one used should be based on the customer’s application. •... -
Page 8: Supply Air To The System
It is not regulated; therefore, you must provide a minimum of 45 psi (3.1 bar) to the ® system. It must be above 45 psi (3.1 bar) to actuate air actuated nozzles like Spraying Systems Co. 1/4JAU series. -
Page 9: System Operation
SECTION 5 SYSTEM OPERATION 5.1 HOME SCREEN OVERVIEW Power on the 1000+ by using the power switch located on the bottom of the spray control panel. A green LED on the front of the 1000+ will illuminate when power is on. The Home Screen will load after being powered on. 1000+ home screen with air atomizing 1000+ home screen with both channels available active and recipes enabled... -
Page 10: Recipe Configuration Screen
5.3 RECIPE CONFIGURATION SCREEN A recipe is a pre-configured set of timing and spray parameters designed to help transition quickly from one application to the next. The 1000+ is capable of storing up to 20 user created recipes. Note: If you did not purchase the recipe option for your panel and would now like to have access to recipes, you can contact your local Spray Specialist to purchase this option at any time. -
Page 11: Screen Capture
REPEAT SPRAY MODE Repeat is used to create spray applications of specific time during a variable length spray period. The lengths of the spray depend on the specific time delays between the rising and falling edge of the trigger input. Spray follows trigger according to user settings. -
Page 12: System Configuration Screen
ANTICIPATOR/FOLLOWER SPRAY TIME When air atomizing settings are on, the 1000+ will use the set anticipator value to switch the air output to the nozzle on before it starts spraying to allow the spray pattern to fully develop. When the system stops spraying, the air will continue for a short period based on the set follower time to guarantee no large droplets can drip off of the nozzle. -
Page 13: Digital Input Polarity
5.9 DIGITAL INPUT POLARITY You set the polarity of your digital inputs to be normally open or normally closed. In a standard configuration, these are set to normally open. Note: If you have enabled the tank empty inputs: remote/local I/O screen, and you set the polarity of these inputs to ‘normally closed’, you will see a fault displayed on the HMI and the green LED will flash Digital input polarity screen... -
Page 14: About Screen
5.11 ABOUT SCREEN Displays the PLC and HMI firmware versions. About screen 5.12 MAINTENANCE (PURGE) SCREEN The Maintenance (Purge) screen is used for cleaning and purging fluid lines. Pressing the button next to the desired channel will cause the nozzle output for that channel to be fully open until the button is pressed again to stop the spray for that channel. -
Page 15: Maintenance Settings
SECTION 6 MAINTENANCE SETTINGS 6.1 Recalibrating the HMI If the buttons on the HMI screen no longer seem to work or you must touch outside a button to get it to function you have lost your calibration. To recalibrate follow these steps. NAVIGATE TO THE HMI FUNCTIONS SCREEN AND SELECT THE FOLLOWING: 1. -
Page 16: Faults And Troubleshooting
SECTION 7 FAULTS AND TROUBLESHOOTING FAULTS When there is a fault present, it will show on the HMI as a fault and the green LED on the front of the 1000+ will flash. User must first correct the fault to resume standard 1000+ operation. Faults screen Faults can occur on either Channel A or Channel B depending on your current spray configuration. -
Page 17: Trigger Devices And Accessories
8.1 ELECTRIC NOZZLE CORD SET ® If the system is designed to operate Spraying Systems Co. PulsaJet or AA250 electric actuated spray nozzles, the sys- tem is supplied with a cord to connect the spray nozzle to the Control Panels. All the electric actuated nozzle cord sets are wired as shown in the diagram. -
Page 18: Photoelectric Object Sensor
Note: Connect pins 3 & 4 with a switch or dry contact relay to initiate trigger. WARNING: Never connect pin 1 (24vdc) to any other pin unless you are wiring in your own 24VDC sensor. Doing so could cause equipment damage. (Cut the brown and white wire if you're not using them) 8.3 PHOTOELECTRIC OBJECT SENSOR Infrared –... -
Page 19: Proximity Sensor
8.5 PROXIMITY SENSOR For sensing metallic objects. Kit includes sensor, with mounting nuts and locking washer, and cable. SPECIFICATIONS: Proximity sensor – Detects all metals 10mm max. sense dist., 24vdc, NPN outputs N.O./N.C., shielded, IP67, 5m cable wired • Kit number: 040TS04000118W0 •... -
Page 20: Hand Trigger Pendant
8.8 HAND TRIGGER PENDANT For manual triggering of the system. The unit offers two switches to independently trigger the system. Cable length offers flexibility in location of operation. SPECIFICATIONS: • Part number: SW001550M12HT • 2 Switches 1 - On/Off selector switch ... -
Page 21: Laser Sensor (Short)
8.10 LASER SENSOR (SHORT) For accurate short distance sensing of objects (thin, shiny, dark, clear, multi-faceted) SPECIFICATIONS: Laser sensor – with cable, connector, and bracket. • Kit number: 040TS04000135W0 • NPN – NO + NC • 1.0” – 3.5” [25mm – 90mm] sensing range (1.5mm – 3mm deviation range). •... -
Page 22: Fault Output Cable Kit
Fault Output Signal Kit 040TS04000054W0 8.13 FAULT OUTPUT CABLE KIT The panels offer a feature to provide a signal when a fault has occurred during operation. This is wired as shown in the table below. To use this feature, you need to have our optional splitter cable kit. •... -
Page 23: Extension Cable
8.14 EXTENSION CABLE If longer length cables are required, an extension cable is available that can be used to go between the nozzle cable and the junction block or the junction block cable and the system. This cable can also be used to extend the trigger device cable lengths. -
Page 24: Level Sensor Input
8.16 LEVEL SENSOR INPUT A level switch (any normally open or normally closed float switch) can be wired to the system, so when the tank level drops below a certain level, a fault will be shown on the HMI. Wire the level sensor/float switch to the panel utilizing the cable shown below. You will only use the black and blue wires (dry contacts - polarity not important), carefully cut back and tape the brown and white wires. -
Page 25: Spare And Replacement Parts
SECTION 9 SPARE AND REPLACEMENT PARTS Accessory Kits Part Number Photoelectric Object Sensor: Object Sensor Kit, Trig, 5 m cord length, M12 4 pin (F) 040TS04000014W0 Proximity sensor: Detects all metals 10mm max. sense dist., 24vdc, NPN outputs 040TS04000118W0 N.O./N.C., shielded, IP67, 5m cable wired Thru-Beam Sensor: Trig, 5 m cord length, connector—M12 4 pin female, IP67/ 040TS04000028W0 IP69K rating, NPN output... - Page 26 However, Spraying Systems Co. assumes no liability for errors or omissions and reserves the right to make changes without notice to any products described herein to improve reliability, function, or design. Other company and product names may be trade- marks of their respective companies.
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