Trumpf TruTool N 200 Operator's Manual

Trumpf TruTool N 200 Operator's Manual

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Operator's manual
TruTool N 200
TruTool PN 200
TruTool PN 201
(2A1)
(2A1)
(2A1)

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Summary of Contents for Trumpf TruTool N 200

  • Page 1 Operator's manual TruTool N 200 (2A1) TruTool PN 200 (2A1) TruTool PN 201 (2A1)
  • Page 2: Table Of Contents

    200 / TruTool PN 200 / TruTool PN 201) Operation Working with the TruTool Nru- 200 / TruTool PN 200 / TruTool PN 201 Changing the cutting direction Nibbling with templates (TruTool N 200) Producing interior cutouts Maintenance Replacing the tool Changing the die, punch guide and wearing...
  • Page 3: Safety

    Connect the fault current (FI) circuit breaker with a maxi- Ø mum breaking current of 30 mA when using the electric tool outside. Only use original TRUMPF accessories. Ø The connection cable may only be replaced by the manufac- Ø...
  • Page 4 Risk of injury from hot and sharp chips! WARNING Chips exit the chip ejector at high speed. Use a chip bag. Ø Risk of injury due to improper handling! WARNING Make sure the machine is always in a stable position when Ø...
  • Page 5: Description

    Only use the machine for work and materials as described Ø under "Intended use." The TRUMPF Nibbler TruTool N 200 is an electrically powered hand-held device designed for the following applications: ■ Slitting plate-shaped workpieces made of a punchable mate- rial such as steel, aluminum, non-ferrous heavy metals and plastic.
  • Page 6: Technical Data

    The nibbling process produces cutting edges free of deforma- ■ tions. The TRUMPF TruTool PN 200 resp. TruTool PN 201 profiling nibbler is an electrically powered hand-held device for the follow- ing applications: For slitting sectional sheets such as trapezoidal sheet, corru- ■...
  • Page 7 TruTool N 200 (2A1) Other countries Weight 1.8 kg 1.8 kg 1.8 kg 4.0 lbs Safety class II / II / II / II / Tab. 1 TruTool PN 200 (2A1) Other countries TruTool PN 201 (2A1) Voltage 230 V...
  • Page 8: Symbols

    TruTool PN 201 in sectional sheets Fig. 25947 TruTool PN 200 in sectional sheets Fig. 25948 Symbols Note The following symbols are important for reading and understand- ing the instruction manual. The correct interpretation of the sym- bols will help you operate the machine better and safer. Symbols E832en_00...
  • Page 9: Noise And Vibration Information

    Symbol Name Meaning Read operating manual Read the operator's manual and safety information in their entirety before starting up the machine. Closely follow the instructions given. Safety class II Indicates a doubly insulated tool. Alternating current Type or property of current Volt Voltage Ampere...
  • Page 10 Designation of measured value Unit Value according to EN 60745 Vibration emission value a (vector 5.2 (TruTool N 200) 7.3 (TruTool PN 200) sum of three directions) 5.9 (TruTool PN 201) Uncertainty K for vibration emission value A-class acoustic pressure level L...
  • Page 11: Setting Work

    Setting work Select tool (TruTool N 200 / TruTool PN 200 / TruTool PN 201) Tools Fig. 65144 Any tool can be fastened to the basic machine. E832en_00 Setting work...
  • Page 12 To make a burr-free cut up to 1 mm thick in the sheet with the tools TruTool PN 200 and TruTool PN 201, the die P1 can be used. The lower cutting clearance reduces burr formation. Select tool (TruTool N 200 / TruTool PN 200 / E832en_00 TruTool PN 201)
  • Page 13: Operation

    In order to improve the cutting result and increase the service life of the punch, coat the cutting track with oil before machining the workpiece. Working with the TruTool N 200 / TruTool PN 200 / TruTool PN 201 Switching on 1.
  • Page 14: Changing The Cutting Direction

    Clearance of the contour of the plate: 6.5 mm template to the contour of the Minimum radius in the work- workpiece to be nibbled out: piece: 4 mm (= punch-radius) 2.5 mm Thickness of the template Fig. 25828 Nibbling with templates (TruTool N 200) E832en_00...
  • Page 15: Producing Interior Cutouts

    Producing interior cutouts Ø TruTool N 200: Produce start bore with at least a 17 mm diameter. TruTool PN 200 / TruTool PN 201: Produce start bore with at least a 24 mm diameter. E832en_00 Nibbling with templates (TruTool N 200)
  • Page 16: Maintenance

    Lubricating grease "G1" (900 g) trained specialist relubricate or replace the lubricating grease. Maintenance positions and intervals for TruTool N 200 / TruTool PN 200 / TruTool PN 201 Tab. 5 Replacing the tool If the punch and/or die are blunt, they must be replaced.
  • Page 17 Disassembling the punch Housing Punch guide 11 Cover ring Index bolt Fixing screws 12 Ram extension Cutting direction Punch Wearing plate First firmly tighten these screws (3 Nm tightening torque) Die holder 10 Cylindrical pin Fig. 65143 1. Loosen index bolt (2) (6 revolutions). 2.
  • Page 18: Changing The Die, Punch Guide And Wearing

    Replacing the die 12. Push cover ring (11) upward out of slot. (TruTool N 200) 13. Push out cylindrical pin (10) using a drift punch. 14. Pull off die (8) from the carrier pin and replace it with a new die.
  • Page 19: Replacing Carbon Brushes

    8. Firmly tighten the screws marked with an "x" first (3 Nm tightening torque). Replacing carbon brushes Notes ■ Use only original spare parts from TRUMPF. ■ Observe the information on the rating plate. Ø Have the carbon brushes checked and replaced as required by a qualified technician.
  • Page 20: Accessories And Consumables

    1264393 5-pack 1264394 Standard N set 2 x punches, 1 x die 0961961 Punch guide 0945692 Tool TruTool N 200 (2A1) 1750694 Tab. 6 Consumables TruTool PN 200 / TruTool PN 201 Order number Scope of delivery Punch 1 piece...
  • Page 21: Ordering Consumables

    Carbon brush set (2 pieces 110 V - 230 V) 1813661 Chip bag (only TruTool N 200 (2A1)) 0088622 TruTool N 200, TruTool PN 200, TruTool PN 201 Tab. 8 Ordering consumables Note The following data must be specified in order to ensure that parts are delivered correctly and without delay.
  • Page 22: Appendix: Declaration Of Conformity, Guarantee, Replacement Parts Lists

    Appendix: Declaration of conformity, guarantee, replacement parts lists Appendix: Declaration of conformity, guarantee, E832en_00 replacement parts lists...

This manual is also suitable for:

Trutool pn 200Trutool pn 201

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