Related Manuals for Norac UC4+ NITRO Miller 3200 Series
Summary of Contents for Norac UC4+ NITRO Miller 3200 Series
- Page 1 Spray Height Controller NITRO (Miller 3200 Series 2006+, 90/120ft Boom) Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
- Page 2 Reorder P/N: UC4+BC+NT3-INST Rev J (Nitro 3200 Series 2006+) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 INSTALLATION PROCEDURE ......................8 ......................... 8 XISTING SYSTEM CHECK ........................... 8 PEED ....................... 10 ... -
Page 4: Introduction
INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly. -
Page 5: General System Description
All parts supplied are selected will be inoperative until the installation is specially to fit the sprayer to facilitate a complete. Any installation procedure complete installation. However, NORAC requiring boom movement will need cannot guarantee all parts fit as intended to be done first. -
Page 6: Parts Lists
PARTS LISTS The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on the left side of this table references each part. Please ensure that all parts in your kit are present before proceeding with your installation. Table 1 –... - Page 7 Table 2 - 44865-40 - Hydraulics Fittings Kit Details Item Part Number Name Quantity Picture 104369 PLUG - 6MBP 44917 MALE ADAPTER - 6MB-6MOR 104886 MALE ADAPTER - 8MB-8MOR 104884 MALE TO FEMALE ADAPTER - 6MOR 8FORX 105184 .018" INLINE ORIFICE - O-RING GROOVE ON FACE 106156 MALE TO FEMALE ADAPTER - 8MOR 6FOR 44948...
- Page 8 Fittings F05, F06, F07 are not required if the sprayer does not have wing accumulators. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
- Page 9 The parts that come with your UC4+ Spray Height Control system are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control Components...
- Page 10 Figure 3 – Hydraulic Plumbing Schematic...
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Page 11: Installation Procedure
INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK It is necessary to check the existing You will need a stopwatch or a system’s functionality before installing the watch that displays “seconds” UC4+ Spray Height Control system. for the next step. 1. Drive your sprayer onto a flat piece of 3. - Page 12 Table 4 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Table 5 – Boom Test Record (WITH UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2...
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Page 13: Wing Sensor Installation
(M01) 2. Mount the sensor bracket onto the implications. boom. 4. Mount the NORAC UC4+ ultrasonic 3. Optional spacers and plate may be sensor (E02) into the sensor brackets. needed on some booms to prevent The sensors should be oriented forward... - Page 14 5. Sensor cables should run through the General mounting rules for UC4+ mounting bracket tube and then behind ultrasonic wing sensors: the member the bracket is mounted a) In its lowest position, the sensor mouth onto. Cable-tie the connector in place. must be 9 inches or more from the The cable must not be allowed to hang ground.
- Page 15 Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 8 – Sensor Serial Number Installation Location...
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Page 16: Main Lift Sensor Installation
4.4 M ENSOR NSTALLATION 1. Mount the main lift sensor with the bracket provided (B11). The sensor should point behind the boom, but be ahead of the spray nozzles. Make sure sensor clearance when main section is raised and lowered. 2. -
Page 17: Roll Sensor Installation
4.5 R ENSOR NSTALLATION Mount the roll sensors to the included When mounting the roll sensors use the roll sensor brackets using the machine following guidelines and refer to Figure screws nylon lock nuts, illustrated in Figure 9. a) Ensure the roll sensors are sitting relatively level when the sprayer roll sensors... -
Page 18: Boom Roll Sensor Mounting
The roll sensors must be mounted with the connectors pointing to the right. Figure 11 – Roll Sensor Mounting with Respect to Sprayer Orientation 4.5.1 Boom Roll Sensor Mounting b) Cable-tie the bracket to a square edge (square tube). The boom roll sensor is the roll sensor c) The AMP (circular) connector must exit with the temperature probe attached to it towards the right hand wing (when... -
Page 19: Hydraulic Installation
The hydraulic system creates very 5. Install the 6MBP plugs (F01) into the A high pressure. Before disconnecting ports of the NORAC valve block and any hydraulic lines ensure all pressure tighten to 18 ft-lbs. has been bled from the system. - Page 20 Spray Nozzle Valves NORAC Valve Block Mounting Plate Figure 15 - Mounting Plate and Valve Installation You must ensure no hydraulic components will interfere with any sprayer parts or be pulled tight at any time. 7. Mount the valve using the bolts and washers in the location shown in Figure 16.
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Page 21: Hydraulic Plumbing
7 to 9 the TRANSPORT POSITION. can be ignored. 1. After the NORAC valves are mounted, 7. Remove the 8MB 8MOR fitting from the the hydraulic hoses and fittings can be bottom of the wing accumulators. -
Page 22: Electrical Installation
4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar (ROP). - Page 23 Figure 18 – Cable Configurations: C10, C01 and C04 2. Locate the 16-pin AMP connector attached to the sprayer’s joystick and connect the 16-pin AMP tee connectors of C10 between this connection. 3. Connect the 3-pin power connector from C10 to the power bar on the right hand side of the cab.
- Page 24 (C11) betweenC04 and C03. 9. Install the 2-pin connectors from C03 onto each NORAC valve as shown in Figure 22. 10. The connectors on the valve cable Figure 20 - Access plates (C03) are marked RIGHT UP, LEFT...
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Page 25: Completing The Installation
3. Turn on the power for the UC4+ Control Panel using the switch on the side of its chassis. 4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ Spray Height Control system installed. -
Page 26: Electrical Reference - Cable Drawings
ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C01: 44662B-40 – S ENSOR RUNK ABLE 5.2 I C02: 44668 – S ENSOR RANCH ABLE... -
Page 27: Tem C02B: 44664 - Cable Uc4 Can Node Ual
5.3 I C02B: 44664 – C UC4 CAN N ABLE 5.4 I C03: 44656D – V ALVE ABLE ARIABLE... -
Page 28: Item C04: 44651 - Valve Extension Cable
5.5 I C04: 44651 – V ALVE XTENSION ABLE 5.6 I C06: 44687 – C UC3 S ABLE ENSOR... -
Page 29: Item C10: 44650-22 - Nitro Power Cable
5.7 I C10: 44650-22 – N ITRO OWER ABLE... -
Page 30: Item C11: 44688 - Valve Disconnect Extension 4 Ft Cable
5.8 I C11: 44688 – V ALVE ISCONNECT XTENSION ABLE... -
Page 31: Hydraulic Plumbing Using The Adapter Kit
21.12732 or lower. If your sprayer has a valve block with a serial number of 21.12732 or lower the additional hydraulics adapter kit shown in Table 6 must be purchased from NORAC. Table 6 - Adapter Kit (P/N - 44865-39) - Page 32 Figure 24 - Hydraulic Plumbing Schematic for Valve Blocks with Serial Number 21.12732 and Lower NOTE: Fittings marked with an asterisk (*) are from the Adapter Kit (44865-39)
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Page 33: Ydraulic Lumbing
7. Mount the valve using the bolts and 5. Install the 6MBP plugs (F01) into the washers in the location shown in “A” ports of the NORAC valve block Figure 28. The bolts should thread and tighten to 18 ft-lbs. -
Page 34: Hydraulic Plumbing
6.1.1 Hydraulic Plumbing 6. Attach the 90 degree fitting from line WARNING! H06 to the “B” port on the NORAC From this point in the installation valve block. the booms will be inoperative until the electronics are fully 7. Attach the other end of H06 to fitting installed. - Page 35 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (952)224-4142 SHIPPING ADDRESS: 6667 West Old Shakopee Road, Suite 111 Bloomington, MN...
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