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Norac UC4+ New Navigator 2007+ Installation Manual

Spray height controller
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Spray Height Controller
Hardi Aftermarket
New Navigator (2007+) & New Commander (2005+)
Installation Manual
Improving the competitiveness of Industry and Agriculture
through Precision Measurement

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Summary of Contents for Norac UC4+ New Navigator 2007+

  • Page 1 Spray Height Controller Hardi Aftermarket New Navigator (2007+) & New Commander (2005+) Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 New Commander (2005+) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..............................1     GENERAL SYSTEM DESCRIPTION ........................2     PARTS LISTS ................................3     INSTALLATION PROCEDURE ........................... 9     ............................9     PRAYER INSPECTION ............................9     PEED ......................12  ...

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    However, NORAC cannot boom movement will need to be done guarantee all parts fit as intended due to the first. Once the hydraulics have been variations of the sprayer by the manufacturer.

  • Page 6: Parts Lists

    PARTS LISTS The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on the left side of this table references each part. Please ensure that all parts in your kit are present before proceeding with your installation. Table 1 –...
  • Page 7 FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex...
  • Page 8 Table 3 - Optional Pressure and Tank Hose Kit (P/N: 44865-49) If you require a separate pressure and tank line from your tractor to your NORAC valve block, you can order the hoses and fittings as a kit (P/N: 44865-49).
  • Page 9 The parts that come with your UC4+ Spray Height Control system are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control Components...
  • Page 10 Figure 3 – Hydraulic Components – Double Acting (Eagle Boom)
  • Page 11 Figure 4 – Hydraulic Components – Single Acting (Force Boom)

  • Page 12: Installation Procedure

    INSTALLATION PROCEDURE 4.1 S 5. Test that all boom functions operate PRAYER INSPECTION correctly. As you test each function It is necessary to check the existing check it off in Table 4. system’s functionality before installing the UC4+ Spray Height Control system. It is necessary to test the boom functions in all directions 1.
  • Page 13 4. Lower the LEFT boom from its extreme HIGH position to the BOTTOM of its travel. Record this time in Table 5, Trial #1 for “Left DOWN”. Be careful when lowering the booms so they don’t hit the ground. 5. Similarly, record two more time trials (Trial #2 &...
  • Page 14 Table 5 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 6 –...

  • Page 15: Ultrasonic Sensor Installation

    Control bracket: Operator’s Manual (M01) for implications. a) Assemble the bolt and nut into the 4. Mount the NORAC UC4+ ultrasonic collar. sensor (E02) into the sensor brackets. b) Grease the bottom edge of the The sensors should be oriented forward...
  • Page 16 General mounting rules for UC4+ When installing UC4+ ultrasonic wing sensors: sensors (E02), start with the smallest serial number on the a) In its lowest position, the sensor mouth left hand side proceeding to the must be 9 inches or more from the largest serial number on the ground.
  • Page 17 Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 11 – Sensor Serial Number Installation Location...
  • Page 18 4.4 M ENSOR NSTALLATION 1. Assemble the main lift sensor bracket 3. Mount the sensor onto the sensor (B11) as shown in Figure 12. mounting collar (Figure 13). Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 12 – Main Lift Sensor Bracket 2.

  • Page 19: Roll Sensor Installation

    ENSOR NSTALLATION Mount the roll sensors to the included When mounting the roll sensors, use the roll sensor brackets using the machine following guidelines and refer to Figure 16. screws nylon lock nuts, a) The smaller the distance between A and illustrated in Figure 15.

  • Page 20: Boom Frame Roll Sensor Mounting

    4.5.1 Boom Frame Roll Sensor Mounting 1. Use the supplied hardware to mount the boom frame roll sensor (E04) as shown in Figure 17. When mounting the boom frame roll sensor follow these guidelines: a) To prevent bending the bracket, ensure bolts are placed as close together as possible (minimize C in Figure 17).

  • Page 21: Chassis Roll Sensor Mounting

    4.5.2 Chassis Roll Sensor Mounting 1. It is often best to cable tie the chassis 3. Cable-tie the temperature probe cable roll sensor in place. When mounting and AMP (circular) connector securely the chassis roll sensor follow the to a frame member. guidelines and refer to Figure 18.
  • Page 22 Figure 20 – Chassis Roll Sensor Mounted on an FTZ Boom Figure 21 – Boom Frame Roll Sensor Mounted on an FTZ Boom...
  • Page 23 Chassis Roll Boom Frame Roll Sensor Figure 22 –Roll Sensors Mounted on an SPC Eagle Boom...

  • Page 24: Hydraulic Installation

    4.6.1 Valve Assembly 1. On a clean surface remove all plastic plugs from the NORAC hydraulic Valve (V01) (Figure 23). Figure 24 – Double Acting Valve Block Assembly 4.6.1.2 Single Acting Assembly 1) Install the orifices (F01) into the "B"...

  • Page 25: Valve Mounting

    3) Install the 6MBP (F03) plugs into the 4. Mount the NORAC valve (V01) on the "A" ports and tighten to 18 ft-lbs. sprayer using valve mounting bracket (B10). 5. As shown in Figure 26, screw short side of the threaded rods into the bottom of the valve block at least 3/8".

  • Page 26: Hydraulic Plumbing

    4.6.3.1 Double Acting Plumbing 8. Install the restrictor that was removed 1. After the NORAC valve is mounted, the from the wing tilt cylinder between the hydraulic hoses and fittings can be hoses and the valve block.
  • Page 27 4.6.3.2 Single Acting Plumbing 1. After the NORAC valve is mounted, the 7. Install the restrictor that was removed hydraulic hoses and fittings can be from the wing tilt cylinder between the plumbed. The plumbing for the hydraulic hoses and the valve block.

  • Page 28: Electrical Installation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar (ROP).
  • Page 29 6. Route C11 to the rear of the sprayer, Read following in the vicinity of the valve block. installation instruction before connecting the NORAC Power Cable (C10). Ensure the UC4 Control Panel’s power is OFF for the remaining installation (Bottom of switch pressed IN).
  • Page 30 Figure 31 – Cable Configurations: C11, C12, C16 and C03 7. Connect the 6-pin shroud (S6) on the 13. Connect the 6-pin tower on the valve interface cable (C12) to the mating cable (C03) onto the mating connector connector (T6A) on C11 (Figure 31). (S6A) on C11.
  • Page 31 16. Route the CAN Node cable (C02B) to IMPORTANT: the roll sensors which are installed in Section 4.5. Follow existing cables Provide enough slack in all cables to and/or hydraulic lines. account for the movement of the main section, parallel lift, 17.

  • Page 32: Completing The Factory Installation

    4. Repeat the Boom Speed Test as described in Section 4.1 with the NORAC UC4+ Spray Height Control system installed. Record the results for comparison in Table 6. 5. The procedure for the installation of the UC4+ Spray Height Control system is now complete.

  • Page 33: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C02: 44668 – S ENSOR RANCH ABLE 5.2 I C02B: 44664 – C UC4 CAN N ABLE...

  • Page 34: Item C03: 44656D - Cable Valve Variable Rate Dt

    5.3 I C03: 44656D – C ABLE ALVE ARIABLE...

  • Page 35: Item C10: 44650-35 - Power Generic Cable Pull - Type

    5.4 I C10: 44650-35 – P OWER ENERIC ABLE TYPE...

  • Page 36: Item C11: 44651-03 - Valve Extension Generic Cable

    5.5 I C11: 44651-03 – V ALVE XTENSION ENERIC ABLE...

  • Page 37: Tem C12: 44658-42 - Interface Able Amp Ml Only

    5.6 I C12: 44658-42 – I AMP ML O NTERFACE ABLE...

  • Page 38: Item C13: 44658-60 - B

    5.7 I C13: 44658-60 – B YPASS NTERFACE ABLE...

  • Page 39: Tem C16: 44658-49 - Valve Able Oll Igtail

    5.8 I C16: 44658-49 – V ALVE ABLE IGTAIL...
  • Page 40 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (952)224-4142 SHIPPING ADDRESS: 6667 West Old Shakopee Road, Suite 111 Bloomington, MN...

This manual is also suitable for:

Uc4+ new commander 2005+

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