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Norac UC4+ Raptor Pro 1200 Installation Manual

Spray height controller
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Spray Height Controller
Raptor Pro 1200 (2004)
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+ Raptor Pro 1200

  • Page 1 Spray Height Controller Raptor Pro 1200 (2004) Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this manual. The technical information in...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION..............................1 GENERAL SYSTEM DESCRIPTION ........................2 PARTS LISTS ..............................3 INSTALLATION PROCEDURE ...........................8 ..........................8 XISTING SYSTEM CHECK ............................8 PEED ........................10 ENSOR NSTALLATION ........................13 ENSOR NSTALLATION ........................14 ENSOR NSTALLATION 4.5.1 Boom Frame Roll Sensor Mounting 4.5.2 Chassis Roll Sensor Mounting ...........................17 YDRAULIC NSTALLATION...

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation procedure requiring boom installation. However, NORAC cannot movement will need to be done first. Once the guarantee all parts fit as intended due to the hydraulics have been disconnected you must variations of the sprayer by the manufacturer.

  • Page 6: Parts Lists

    PARTS LISTS The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on the left side of this table references each part. Please ensure that all parts in your kit are present before proceeding with your installation. Table 1 –...
  • Page 7 Substitution parts will in no way affect the operation of the system provided that they are installed as directed. Item V01 – 2 Station Valve Block (44963D) may be substituted with: Item Part Number Name Quantity 44933D VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE The 44933D is a direct replacement for the 44963D.
  • Page 8 FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex Anti-seize lubricant is...
  • Page 9 The parts that come with your UC4+ Spray Height Control system are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control Components...
  • Page 10 Figure 3 – Hydraulic Components...

  • Page 11: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for the next It is necessary to check the existing system’s step. functionality before installing the UC4+ Spray Height Control system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its 1.
  • Page 12 Table 4 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 –...

  • Page 13: Wing Sensor Installation

    Control system warranty at the end of the UC4+ Spray Height Control Operator’s Manual (M01) for implications. 4. Mount the NORAC UC4+ ultrasonic sensor (E02) into the sensor brackets. The sensors should be oriented forward (ahead) of the Figure 5 – Breakaway Sensor Mounting boom (see Figure 6 and Figure 8).
  • Page 14 not be allowed to hang below the boom General mounting rules UC4+ (Figure 6). ultrasonic wing sensors: a) In its lowest position, the sensor mouth must be 9 inches or more from the ground. b) The bottom of the sensor must be at least 9 inches in front of the spray nozzles.
  • Page 15 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 9 – Sensor Serial Number Installation Location...

  • Page 16: Main Lift Sensor Installation

    4.4 M ENSOR NSTALLATION 1. Assemble the main lift sensor bracket (B11) as shown in Figure 10. Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 10 – Main Lift Sensor Bracket Figure 12 – Main Lift Sensor Mounted in the 2.

  • Page 17: Roll Sensor Installation

    4.5 R When mounting the roll sensors, use the ENSOR NSTALLATION following guidelines and refer to Figure 14. Mount the roll sensors to the included roll sensor brackets using the machine screws a) The smaller the distance between A and and nylon lock nuts.

  • Page 18: Boom Frame Roll Sensor Mounting

    4.5.1 Boom Frame Roll Sensor Mounting 1. Use the supplied hardware to mount the boom frame roll sensor (E04) as shown in Figure 15. When mounting the boom frame roll sensor follow these guidelines: a) To prevent bending the bracket, ensure bolts are placed as close together as possible (minimize C in Figure 15).

  • Page 19: Chassis Roll Sensor Mounting

    4.5.2 Chassis Roll Sensor Mounting Check that the roll sensors and cables will not interfere with, or come into 1. It is often best to cable tie the chassis roll contact with any parts of the sprayer. sensor in place. When mounting the chassis roll sensor follow the guidelines and refer to Figure 16.

  • Page 20: Hydraulic Installation

    TRANSPORT POSITION. 44933D IMPORTANT: Figure 18 – NORAC Valve Block Component failure due to oil contamination is 2. Install the 6MB-6MOR (F04) fittings on the not covered under the UC4+ Spray Height “P” and “T” ports and tighten to 18 ft-lbs.

  • Page 21: Valve Mounting

    4.6.2 Valve Mounting 1. Mount the NORAC valve (V01) on the sprayer using the valve mounting bracket (B10). 2. As shown in Figure 20, screw short side of the threaded rods into the bottom of the valve block at least 3/8". The valve mounting holes are drilled and tapped 3/8 NC-1"...

  • Page 22: Hydraulic Plumbing

    From this point in the installation the booms will be inoperative until the electronics are fully installed. 1. After the NORAC valves are mounted, the hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3.

  • Page 23: Lectrical Nstallation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar (ROP).
  • Page 24 6. Route C01 and C04 to the rear of the the UC4+ system. sprayer, somewhere near the NORAC hydraulic valve block. 4. Connect the 6-pin Tower on C10 to the valve extension cable (C04)
  • Page 25 Figure 24 – Cable Configurations: C03, C04 and C12 7. Connect the 6-pin Tower on C12 to the 6-pin 10. Connect the 6-pin Tower on the valve cable Shroud on C04 at the rear of the sprayer (C03) to the 6-pin Shroud on C12. (Figure 24).
  • Page 26 • Cables labeled with UP go on the same side 16. Connect the sensor branch cable (C02) to the 4-pin AMP plug on C02B. as the hydraulic hoses on the 44963D block. 17. Route the sensor branch cable (C02) to the wing and main sensors and connect to the sensors.

  • Page 27: Completing The Installation

    2. If any functions do not work, review the hydraulic and electrical portions of this manual to check for proper installation. If you still have trouble, contact NORAC for assistance. 3. Turn on the power for the UC4+ Control Panel using the switch on the side of its chassis.

  • Page 28: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C01: 44662B-40 – S ENSOR RUNK ABLE 5.2 I C02: 44668 – S ENSOR RANCH ABLE...

  • Page 29: Item C02B: 44664 - Cable Uc4 Can Node Dual

    5.3 I C02B: 44664 – C UC4 CAN N ABLE 5.4 I C03: 44656D – C ABLE ALVE ARIABLE...

  • Page 30: Item C04: 44651 - Valve Extension Cable

    5.5 I C04: 44651 – V ALVE XTENSION ABLE 5.6 I C10: 44650-33 – P UC3 B OWER ABLE...

  • Page 31: Item C12: 44658-11 - Bc Rp1 Valve Cable

    5.7 I C12: 44658-11 – BC RP1 V ALVE ABLE ↑ ↑ ↓ ↓ ↑ ↑ ↓ ↓ ↓ ↑ ↓ ↑ ↓ ↑ ↑ ↑ ↓ ↓...
  • Page 32 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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