Thermo Scientific 3010 Operating And Maintenance Manual
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Thermo Scientific 3010 Operating And Maintenance Manual

Water jacketed co2 incubators
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Model 3010 and 3020
Water Jacketed CO2 Incubators
Operating and Maintenance Manual 7013010 Rev. 2

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Summary of Contents for Thermo Scientific 3010

  • Page 1 Model 3010 and 3020 Water Jacketed CO2 Incubators Operating and Maintenance Manual 7013010 Rev. 2 Visit us online to register your warranty www.thermoscientific.com/labwarranty...
  • Page 2 Preface Models covered: Model Sensor* Voltage** 3010 T/C sensor 115V 3020 IR sensor 115V *T/C is a thermal conductivity sensor, IR is an infra-red sensor. **All units are 50/60Hz. MANUAL NUMBER 7013010 40087/IN-4743 7/27/16 Changed label on remote alarm artwork to note - pg 5-1...
  • Page 3 In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to the use of this manual. Intended Use The Thermo Scientific Water Jacketed CO incubators are intended to provide an environment with con- trolled temperature and Carbon Dioxide (CO2) as well as elevated humidity (RH) for the growth of cultivat- ing cell and tissue cultures.
  • Page 4 Always use the proper protective equipment (clothing, gloves, goggles, etc.) 4 Always dissipate extreme cold or heat and wear protective clothing. 4 Always follow good hygiene practices. 4 Each individual is responsible for his or her own safety. Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 5 We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products. Whatever Thermo Scientific products you need or use, we will be happy to discuss your applications. If you are experiencing technical problems, working together, we will help you locate the problem and, chances are, correct it yourself...over the telephone without a service...
  • Page 6 • Repairs to parts or systems resulting from unauthorized unit modifications. • Any labor costs other than that specified during the parts and labor warranty period, which may include additional warranty on CO sensors, blower motors, water jackets, etc. Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 8: Table Of Contents

    Alarms ............3-1 Thermo Scientific...
  • Page 9 Warranty Information .........9-1 Water Jacketed CO2 Incubator Thermo Scientific...

  • Page 10: Installation And Start-Up

    • Water Jacket Drain – Remove plug and use hose barb insert included. Plug when not in use. Note The incubators are stackable. Information follows in this section. *When setting up the incubator, install the cover plate packed inside the incubator shipping carton. Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 11: Control Panel Operation

    % CO2 Display: Displays percentage of CO in the chamber or CO setpoint Control Panel The Model 3010 water jacket incubator has six modes, which allow incubator setup. The modes are as follows: Operation • Run is the default mode for the incubator during normal operation.

  • Page 12: Unit Installation

    Warning If the units have been in service, disconnect the power cord connector and drain the water jacket of the designated top unit before stacking. Note Stacking brackets (shown at left), washers, and bolts for stacking are included with each unit. Figure 1-3. Stacking brackets Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 13 5/16”-18 stacking bolts in the exterior top of the bottom unit. Refer to Figure 1-7. Figure 1-7. Align Units Water Jacketed CO2 Incubator Thermo Scientific...

  • Page 14: Preliminary Cleaning

    Accidental spills of hazardous materials on or inside this unit are the responsibility of the user. Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 15: Shelf Installation

    Figure 1-10 shows the duct as it would be oriented for the right side of the chamber. Figure 1-10. Channels Water Jacketed CO2 Incubator Thermo Scientific...

  • Page 16: Connect Unit To Electrical Power

    Plug the provided power cord into the power inlet connector (Figure 1-13) and into the grounded dedicated circuit. Remote CO2 inlet Power Cord Alarm - Connector J-11 telephone-style connector Figure 1-13. Rear Panel, Showing All Options Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 17: Fill The Humidity Pan

    Refer to Section 4, Table of Alarms. Note Model 3010 Water Jacket Incubator is shipped from the factory with a rust inhibitor added to the water inside the unit. The rust inhibitor must be replenished every 2 years. See Section 5 to drain the water jacket and for the correct proportion of rust inhibitor to the water.

  • Page 18: Connect The Co Gas Supply

    The incubator has a serrated fitting on the back of the cabinet to connect the gas supply. Refer to Figure 1-13. The fitting is labeled CO2 Inlet. Make sure that the connection is secured with a clamp. Check fitting for leaks. Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 19: Incubator Start-Up

    The lowest temperature the incubator can control is +5°C above the Temperature Setpoint ambient temperature at the incubator’s location. This incubator is shipped from the factory with a temperature setpoint of 10°C. At this setting, all heaters and alarms are turned off. 1-10 Water Jacketed CO2 Incubator Thermo Scientific...

  • Page 20: Set The Overtemp Setpoint

    2. Press the up/down arrow until the desired Overtemp setpoint is displayed. 3. Press Enter to save the setpoint. 4. Press the Mode key until the Run Indicator lights to go to Run mode. Thermo Scientific Water Jacketed CO2 Incubator 1-11...
  • Page 21 2. Press the up/down arrow until the desired CO setpoint is displayed. 3. Press Enter to save the setpoint. 4. Press the Mode key until the Run indicator lights to go to Run mode. 1-12 Water Jacketed CO2 Incubator Thermo Scientific...

  • Page 22: Calibration

    Start-Up - Allow 12 hours for the temperature in the cabinet to stabilize before proceeding. Operating Unit -Allow at least two hours after the display reaches setpoint for the temperature to stabilize before proceeding. Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 23: Calibrate Thermal Conductivity (T/C) Co

    3. Press Enter to store the calibration into memory. 4. Press the Mode key to return to Run mode. Calibrate Thermal The 3010 model has a thermal conductivity (T/C) CO sensor. Thermal conductivity of the incubator atmosphere is not only effected by the Conductivity CO2 Sys.

  • Page 24: System

    Startup - Allow the temperature and the CO of the cabinet to stabilize at least 12 hours before proceeding. Operating Unit - Allow CO to stabilize at least 2 hours at setpoint before proceeding. Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 25 6. After Enter is pressed, the unit will go into a calibration cycle that lasts 5 to 6 minutes. Control panel is locked during this calibration cycle. 7. Press the Mode key to return to Run Mode. Water Jacketed CO2 Incubator Thermo Scientific...

  • Page 26: Alarms

    Should an error be detected, the affected display flashes and the alarm sounds. If such an alarm occurs, contact your local distributor or the Technical Services department. All alarm delays and ringback times are ±30 seconds. Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 28: Routine Maintenance

    Remove the Air sample temperature sensors and the filter Access air sample filter tubing from port filter the back of the blower scroll. Refer to Figure 4-1. Figure 4-1. Filters and Sensor Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 29 Collar Turn the scroll to the right to lock it into the Figure 4-2. keyholes. Pull the black lever clip closest to you toward the front of the unit. Water Jacketed CO2 Incubator Thermo Scientific...
  • Page 30 70% alcohol (do not saturate). 18. Install the shelves and spray with 70% alcohol. 19. Plug the incubator in and turn the power switch on. Allow the unit to run empty for 24 hours before returning to service. Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 31: Reverse The Door Swing

    “C” on the right side of the door frame. 5. Remove the electrical connector on the top of the inner door hinge by carefully prying up the black strain relief. Figure 4-5. Connector Water Jacketed CO2 Incubator Thermo Scientific...
  • Page 32 Also, remove the 1” long white plastic bushing from the center of the hinge and insert it into the hinge removed in the step above. Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 33 Press the connector completely into the socket and slide the strain relief down until no yellow is visible on the plug as shown in “N” of Figure 4-6. Manufacturer instructions follow. Figure 4-6. Bushing Water Jacketed CO2 Incubator Thermo Scientific...
  • Page 34 25. Attach the outer door hinges at the “P” locations. 26. Install the nylon screws at the “R” locations. 27. Install the nylon screws in the “Q” locations. 28. Assemble the outer door to the incubator and return the unit to service. Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 35 Section 4 Routine Maintenance Reverse the Hinges for Exterior Door (continued) Figure 4-7A. Left Hinge Door Water Jacketed CO2 Incubator Thermo Scientific...
  • Page 36 Section 4 Routine Maintenance Reverse the Hinges for Exterior Door (continued) Figure 4-7B. Right Hinge Door Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 37: Replace Fuses

    Transformer Board Circuit Breaker Figure 4-8. Electronics Drawer Table 4-1. Replacement Fuses Fuse # Manufacturer P/N Amperage Rating Rupture Speed IEC Letter Code BUSS GMC-3.5A 3.5 Amp Time-Lag BUSS GMC-2.5A 2.5 Amp Time-Lag 4-10 Water Jacketed CO2 Incubator Thermo Scientific...

  • Page 38: Replace The Access Port Filter

    The filter is connected to the stopper in the upper left Port Filter corner of the inside chamber back wall. Remove the filter from the connecting tubing and discard. Install the new filter. Thermo Scientific Water Jacketed CO2 Incubator 4-11...

  • Page 39: Add Or Replenish Rust Inhibitor

    For the proportions of rust inhibitor to water and the part number, refer to following information. Add or Replenish Model 3010 incubators are shipped from the factory with a rust inhibitor added to the water in the jacket. This inhibitor must be replenished every Rust Inhibitor 2 years.
  • Page 40 Section 4 Preventive Maintenance Thermo Scientific Water Jacketed CO2 Incubator 4-13...
  • Page 41 Section 4 Preventive Maintenance 4-14 Water Jacketed CO2 Incubator Thermo Scientific...

  • Page 42: Remote Alarms

    RJ-11 connector by an activated alarm system capable of initiating a timely response 24 hours/ All outputs shown day. These alarms provide interconnect for centralized monitoring. in alarm condition Figure 5-1. Remote Alarm Outputs Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 44: Specifications

    Inlet Pressure ..15 PSIG (1.034 bars), ±5 PSIG Sensor .....T/C (3010) Sensor ..... . .IR (3020) Readability .
  • Page 45 Net Operational ..... .365 lb. (165.6 kg) Shipping ......324 lb. (147.0 kg) Water Jacketed CO2 Incubator Thermo Scientific...
  • Page 46 Pollution Degree describes the amount of conductive pollution present in the operating environment. Pollution Degree 2 assumes that normally only non-conductive pollution such as dust occurs with the exception of occasional conductivity caused by condensation. Thermo Scientific Water Jacketed CO2 Incubator...

  • Page 48: Parts List

    117044 ........Fill Port Cap 1900548 ..... . .Exterior Door Assembly SRO Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 49 Section 7 Parts Water Jacketed CO2 Incubator Thermo Scientific...
  • Page 50 Section 7 Parts CABINET ASSEMBLY 3010-201-1-D Rev. 4 Page 1 of 2 Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 51 Section 7 Parts CABINET ASSEMBLY 3010-201-1-D Rev. 4 Page 2 of 2 Water Jacketed CO2 Incubator Thermo Scientific...
  • Page 52 Section 7 Parts Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 54 Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 55 Water Jacketed CO2 Incubator Thermo Scientific...
  • Page 56 Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 58 Thermo Scientific Water Jacketed CO2 Incubator...
  • Page 59 If sleeve is difficult to slide on a new connector, Leave locking sleeve in “exercise” it a few times. unlocked position. Do not use tools. Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Water Jacketed CO2 Incubator Thermo Scientific...
  • Page 60 thermoscientific.com © 2014 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific and its subsidiaries. Specifications, terms and pricing are subject to change. Not all products are available in all countries. Please consult your local sales representative for details.

This manual is also suitable for:

3020

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