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Lab-Line
Additional comments:
057-616-00
Rev K 09/03
Thermo
Scientific
Lab-Line
Imperial 3
General Purpose
Incubators
OPERATION AND REPAIR
MANUAL AND PARTS LIST
Model Numbers
302
302-1
3021
302K
302R27
305
305-1
3051
305L
306
306-1
3061
310
310-1
3101
311
311-1
3111
305M
305M-1
305M1
306M
306M-1
306M1
310M
310M-1
311M
311M-1
311M1
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Table of Contents
Related Manuals for Thermo Scientific Lab-Line Imperial 3
Summary of Contents for Thermo Scientific Lab-Line Imperial 3
- Page 1 Thermo Scientific Lab-Line Imperial 3 General Purpose Incubators OPERATION AND REPAIR MANUAL AND PARTS LIST Model Numbers 311-1 Lab-Line 302-1 3111 3021 305M 302K 305M-1 302R27 305M1 306M 305-1 306M-1 3051 306M1 305L 310M 310M-1 306-1 311M 3061 311M-1 311M1 310-1 3101 Additional comments:...
- Page 2 9/03 OPERATION MANUAL MANUAL NO. 057-616-00 REV. K ECN 18820 LAB-LINE IMPERIAL III GENERAL PURPOSE INCUBATORS MODEL NO. Gravity Convection: 302, 302-1 302K With Key Lock 302R27 With 1-Pen Recorder 305, 305-1 With Outlet 305L With Outlet and Left Hand Door 306, 306-1 310, 310-1 With Outlet...
- Page 3 CERTIFICATION OF DECONTAMINATION: We cannot accept for service or credit a product that has been exposed to or contaminated with chemically or biologically toxic or infectious substances or subjected to radioactivity without first being certified as free from said contamination. Please have your Medical and/or Safety Officer sign this form certifying that proper decontamination procedures have been followed to render the product safe and free from hazards.
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Page 4: Table Of Contents
TABLE OF CONTENTS SECTION TITLE Introduction Description Specifications Installation Features Operation Maintenance Troubleshooting Service Guide Replacement Parts Warranty... -
Page 5: Introduction
SECTION 1 INTRODUCTION THANK YOU for selecting Lab-Line Instruments for your equipment needs. For maximum value and ease of start-up, PLEASE PROCEED AS FOLLOWS: • Inspect the carton and contents for shipping damage. Notify the carrier immediately if damage is found. •... -
Page 6: Description
SECTION 2 DESCRIPTION Lab-Line Imperial III General Purpose Incubators are useful in all types of general incubating and paraffin imbedding. Cabinets are made of heavy-gauge steel with a powder-coated finish for optimum appearance and easy cleaning, while the interior walls are stainless steel to spread warm- wall radiant heat evenly throughout the chamber. -
Page 7: Specifications
SECTION 3 SPECIFICATIONS POWER REQUIREMENTS: 302, 302K: 120 V, 50/60 Hz, 2.1 amps, 250 watts 302-1: 240 V, 50/60 Hz, 0.7 amps, 155 watts 305, 305L: 120 V, 50/60 Hz, 3.3 amps, 400 watts (1 ELECTRICAL OUTLET, 120 V, 500 W TOTAL LOAD) 305M: 120 V, 60 Hz, 3.3 amps, 400 watts (1 ELECTRICAL OUTLET, 120 V, 500 W TOTAL LOAD) - Page 8 SPECIFICATIONS: (Con’t) SHIPPING WEIGHT: 302 Prefix Models 75 lbs. (34 kg) 305, 306 Prefix Models: 120 lbs. (55 kg) 310, 311 Prefix Models: 215 lbs. (98 kg) UNIT’S ENVIRONMENTAL OPERATING CONDITIONS: INSTALLATION CATEGORY: ALTITUDE: 2000 Meters MSL (Mean Sea Level) HUMIDITY: 80% maximum, non-condensing ELECTRICAL SUPPLY:...
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Page 9: Installation
SECTION 4 INSTALLATION √SHIPPING CARTON: This should be inspected upon delivery. When received, carefully examine for any shipping damage before unpacking. If damage is discovered, the delivering carrier should both specify and sign for the damage on your copy of the delivery receipt. Open the carton carefully making certain that all parts are accounted for before packaging materials are discarded—after unpacking, if damage is found, promptly report it to the carrier and request a damage inspection promptly. -
Page 10: Features
SECTION 5 FEATURES CONTROL PANEL: POWER SWITCH: This 2-position rocker switch controls power to entire unit. The switch is lit when power is ON. CONTROL STATUS LAMP: This lamp is lit when power is being supplied to heater and not lit when power to the heater is OFF. PROGRAMMABLE CONTROLLER: Maintains chamber temperature and provides a display of either chamber or set point temperatures. -
Page 11: Operation
SECTION 6 OPERATION DANGER: DO NOT USE IN THE PRESENCE OF FLAMMABLE OR COMBUSTIBLE MATERIALS OR EXPLOSIVE GASES. DO NOT USE IN THE PRESENCE OF PRESSURIZED OR SEALED CONTAINERS—FIRE OR EXPLOSION MAY RESULT, CAUSING DEATH OR SEVERE INJURY. WARNING: DO NOT HEAT ANY SUBSTANCE ABOVE A TEMPERATURE THAT WILL CAUSE IT TO EMIT TOXIC FUMES—DEATH OR SEVERE INJURY MAY RESULT CONTROL PANEL:... - Page 12 OPERATION: (Con’t) TEMPERATURE CONTROLLER: HEAT INDICATOR CHAMBER OR SETPOINT TEMPERATURE 65.0 ✱ ▼ ▲ 1. CONTROLLER SELF-TEST: When the incubator is powered up the controller will display 8888 along with the three decimal points and the heat ON indicator lamp. The display will then blank out for 2 seconds before showing the chamber temperature.
- Page 13 OPERATION: (Con’t) TEMPERATURE CONTROLLER: (Con’t) AUTO-TUNE: The auto tune program automatically adjusts the controller parameters to achieve optimal temperature control. It is not necessary to run the auto tune program when setting up the incubator. However, if the temperature appears to be unstable, the auto tune program can be run using the procedure shown below: FOR BEST RESULTS: •...
- Page 14 OPERATION: (Con’t) TEMPERATURE CONTROLLER: (Con’t) TEMPERATURE CALIBRATION: Place a calibrated thermometer near the approximate geometric center of the chamber in a position that would allow it to be read through the glass door. Press and hold the “STAR” (✱) key and using the up or down arrow key, adjust the set point to the desired temperature.
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Page 15: Maintenance
SECTION 7 MAINTENANCE B E ADVISED: NOTE: MAKE NO ATTEMPT TO SERVICE OR REPAIR A LAB-LINE PRODUCT UNDER WARRANTY BEFORE CONSULTING YOUR LAB-LINE DEALER. AFTER THE WARRANTY PERIOD, SUCH CONSULTATION IS STILL ADVISED, ESPECIALLY WHEN THE REPAIR MAY BE TECHNICALLY SOPHISTICATED OR DIFFICULT. IF ASSISTANCE IS NEEDED BEYOND WHAT THE DISTRIBUTOR CAN PROVIDE, PLEASE CALL THE LAB-LINE CUSTOMER RELATIONS DEPARTMENT AT (563) 556-2241 OR (800) 522- 5463. - Page 16 MAINTENANCE: (Con’t) CARE AND CLEANING OF STAINLESS STEEL: CAUTION: DISCONNECT UNIT FROM POWER SOURCE PRIOR TO CLEANING. WE RECOMMEND QUALIFIED SERVICE PERSONNEL MUST PERFORM ALL SERVICE. WARNING: ELECTROLYSIS CAN DAMAGE STAINLESS STEEL. THIS OCCURS WHEN AN OBJECT IS ALLOWED TO REST DIRECTLY ON THE SURFACE OF STAINLESS STEEL, TRAPPING MOISTURE THAT BECOMES OXYGEN-STARVED, SURROUNDED...
- Page 17 M AINTENANCE: (Con’t) SPECIAL CONSIDERATIONS: (Con’t) Chemicals that should be limited to a 3-hour maximum exposure time to stainless steel are: Aluminum chloride E.D.T.A. Potassium permanganate Barium chloride Ferrous chloride Potassium thiocyanate Calcium chloride Lysol Sodium hypochlorite Chlorinated Lime Mercury salts Stannous chloride Citric acid (boiling) Phenol...
- Page 18 MAINTENANCE: (Con’t) CLEANING METHODS: (Con’t) • A 15% to 35% phosphoric acid solution, available from laboratory supplies distributors for scale and rust removal. Allow solution to soak the surface affected until rust and scale is loosened. Immediately follow with a clean water rise.
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Page 19: Troubleshooting
SECTION 8 TROUBLESHOOTING The following is intended as a guide to help in servicing this unit, if problems should occur. NOTE: BEFORE ATTEMPTING ANY REPAIR, DISCONNECT POWER CORD FROM OUTLET. NOTE: A QUALIFIED CONTROLS SERVICE TECHNICIAN MUST PERFORM MAINTENANCE AND REPAIRS. SYMPTOM POSSIBLE CAUSES OF PROBLEM Power switch lamp... -
Page 20: Service Guide
SECTION 9 SERVICE GUIDE NOTE: IT IS RECOMMENDED THAT QUALIFIED PERSONNEL PERFORM THE FOLLOWING MAINTENANCE PROCEDURES AND REPLACEMENT OF PARTS ONLY. CAUTION: DO NOT ATTEMPT REPAIR OR SERVICE OF THIS UNIT BEFORE FIRST REMOVING PLUG FROM ITS ELECTRICAL OUTLET. HEATER REPLACEMENT: Heaters should be replaced when the unit does not heat properly and multiple meter measurements of resistance show a significant deviation from 144 ohms. -
Page 21: Replacement Parts
SECTION 10 REPLACEMENT PARTS DESCRIPTION PART NUMBER Axial Fan, M Series: 160-136-00 Cordset: 470-105-00 Gasket, Body: Models 302 Series: 530-186-00 Models 305 Series: 530-182-00 Models 306 Series: 530-182-00 Models 310, 310-1(2): 530-182-00 Models 311, 311-1(2): 530-182-00 Gasket, Outer Door: Models 302 Series: 530-185-00 Models 305 Series: 530-181-00... - Page 22 REPLACEMENT PARTS: (Con’t) DESCRIPTION PART NUMBER Motor, 305M, 306M, 306M-1, 305M-1, 310M, 310M-1, 311M, 311M-1: 370-278-00 Receptacle (120 V), Models 305, 305L, & 310: 420-036-00 Receptacle (240 V), Models 305-1 & 310-1: 420-214-00 Shelves: Models 302 & 302-1 (2): 810-353-00 Models 305, 305L &...
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Page 23: Warranty
WARRANTY Page 1 of 2 LAB-LINE INSTRUMENTS, INC. (“Lab-Line”) warrants that the product manufactured by Lab-Line shall be free of defects in materials and workmanship for a period of time defined on the following page from the first to occur of (i) the date the product is sold by Lab-Line or (ii) the date the product is purchased by the original retail customer (the “Commencement Date”). - Page 24 WARRANTY Page 2 of 2 12 MONTH PARTS WARRANTY: • All Environmental Chambers • Low Temperature B. O. D. Incubators • Animal Study Chamber • Controlled Environment Centers • Biological Work Station • Refrigerators, Freezers • Chromatography Refrigerators (5 year parts warranty on compressor only) •...
- Page 25 FIRST IN INSTRUMENTS SERVICING SCIENCE, INDUSTRY, RESEARCH AND EDUCATION SINCE 1908.
- Page 26 ACCESSORY CHECKLIST The following loose parts and accessories are packed with this unit. Before discarding any packing materials, please be sure that nothing has been overlooked. MODEL NO. S: 302, 302K, 302R27, 302-1, 305, 305L, 305-1, 306, 306-1, 310, 310-1, 311, 311-1, 305M, 305M-1, 306M, 306M-1, 310M, 310M-1, 311M, 311M-1 CHECKED BY: __________ DATE...