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Van Der Stahl OPL Series Operating Instructions Manual

Impulse sealer k type
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Printed JUL 2019
3rd Edition 3.02E
MICROCOMPUTER-CONTROLLED TEMPERATURE CONTROL
I MP ULSE SEA LER
OPL (USA) SERIES
OPERATING INSTRUCTIONS
K TYPE
www.vanderstahl.com

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Summary of Contents for Van Der Stahl OPL Series

  • Page 1 Printed JUL 2019 3rd Edition 3.02E MICROCOMPUTER-CONTROLLED TEMPERATURE CONTROL I MP ULSE SEA LER OPL (USA) SERIES OPERATING INSTRUCTIONS K TYPE www.vanderstahl.com...
  • Page 2 OPL (USA) Series Operating Instructions Ver. 3.02E...
  • Page 3 Set the heating temperature according to the material and thickness of the film. As a result of research to further improve the OPL series, some details in the operating instructions may differ from your actual machine. For operating problems or product information, please contact your local dealer.

  • Page 4: Table Of Contents

    OPL (USA) Series Operating Instructions Ver. 3.02E Table of contents 1 Specification ………………………………………………………………………………………………… 6 2 Package contents …………………………………………………………………………………………… 7 3 Replacement parts ………………………………………………………………………………………… 9 Replacement parts sales unit ………………………………………………………………………………………………………………… 9 Maintenance parts kit detail ………………………………………………………………………………………………………………… 9 4 Proper use of the sealer …………………………………………………………………………………… 9 5 Warning-caution label location and content …………………………………………………………...
  • Page 5 OPL (USA) Series Operating Instructions Ver. 3.02E 13 Common problems and solution ……………………………………………………………………… 42 14 Error message and solutions ………………………………………………………………………… 44 15 To discard ………………………………………………………………………………………………… 46 Exploded view / Parts list …………………………………………………………………………………… 47...

  • Page 6: Specification

    OPL (USA) Series Operating Instructions Ver. 3.02E 1 Specification Printer Machine Sealing Sealing Table Weight Voltage Power Special Standard Dimension Code Model Width Length Switch- Table Table Inner Outer [kg] [mm] [mm] plate W x D x H[mm] OPL-200-10 1150 260 x 580 x 360 —...

  • Page 7: Package Contents

    OPL (USA) Series Operating Instructions Ver. 3.02E 2 Package contents Please make sure that all of the accessories described below are included. If not, please contact your dealer. Heating element Phillips screwdriver Air pedal Table-switch plate Standard table Seal gauge Air pedal is mounted to the Optional item except for (Only for the single-side heating models.)
  • Page 8 OPL (USA) Series Operating Instructions Ver. 3.02E Model Accessories OPL-200-10 Heating element···5pcs, Phillips screwdriver, table-switch plate (with air pedal), seal gauge OPL-200-20 Heating element···5pcs, Phillips screwdriver, table-switch plate (with air pedal) OPL-300-5 Heating element···5pcs, Phillips screwdriver, table-switch plate (with air pedal), seal gauge OPL-300-10 Heating element···5pcs, Phillips screwdriver, table-switch plate (with air pedal), seal gauge OPL-300-20...

  • Page 9: Replacement Parts

    Film thickness limits for the OPL series are described below. The machine cannot seal bags which are thicker than that indicated. The machine may malfunction if you try to exceed the limits of the machine.

  • Page 10: Warning-Caution Label Location And Content

    OPL (USA) Series Operating Instructions Ver. 3.02E 5 Warning-caution label location and content Warning - Caution labels are placed in locations where there is a danger of injury to a person or damage to the machine. Label location details are illustrated below. Please check them before beginning operation. Labels not readily apparent are indicated by dotted lines.

  • Page 11: Operating Precautions

    Do not modify the machine Warning Modification of the OPL series or the use of unspecified parts may not only lead to damage of the machine, but there is also a risk of danger to the operator. Please do not tamper with the machine. Accidents or damage caused by modification by the customer is the sole responsibility of the customer.
  • Page 12 Do not use parts other than those specified Warning When replacing parts, always use only specified parts sold through Van der Stahl Scientific. We are not responsible for malfunctions caused by the use of unspecified parts. If the power switch automatically turns to the OFF...

  • Page 13: For Smooth Operation

    OPL (USA) Series Operating Instructions Ver. 3.02E For smooth operation Heating temperature should be set at a minimum Set sealer so that an acceptable seal is completed at the lowest heating temperature. Excessively high heating temperatures will damage the fluoro glass sheet, glass tape and other consumables, as well as result in heating element breakage.

  • Page 14: Other Safeguards

    The OPL series is an impulse sealer Do not become alarmed if the sealing area does not become hot after the power switch is turned to the ON position. The machine has not malfunctioned.

  • Page 15: Major Parts And Function

    OPL (USA) Series Operating Instructions Ver. 3.02E 7 Major parts and function Display 1. Turns on when the power is on. Control unit 2. Displays each set value. 1. Set the seal condition according to the film being used. Pressure adjusting nut fixing screw 2.
  • Page 16 OPL (USA) Series Operating Instructions Ver. 3.02E Control unit Arrows increase or decrease the numeric value by one digit every time they are pushed. If you hold the button in, the numeric value will increase or decrease continuously. Use this method when making wide range changes in setting. Digital display Mode indicator lights Displays the real time...

  • Page 17: Proper Use Of The Sealer

    B Standard table B Standard table attachment Wing nut For the OPL series of sealers, the standard table will be optional parts except for OPL-450-5. Fix to the seal frame using the wing nuts and bolts. The height can be adjusted to the optimum level depending on the application.

  • Page 18: Air Hose Insertion

    Always use the AC power cord designated Warning Female socket by Van der Stahl Scientific. There is a danger of fire if the electrical power source does not meet proper specification. Do not use an extension cord and a...

  • Page 19: Selecting Operation Method

    OPL (USA) Series Operating Instructions Ver. 3.02E 8-6 Selecting operation method Manual operation or automatic operation is selected by the “AUTO CYCLE ON/OFF” button in the control unit. After setting the mode at “8-7 Seal parameter settings 20) , select either the ON or OFF of the “AUTO CYCLE ON/OFF”...

  • Page 20: Seal Parameter Settings On The Control Unit

    OPL (USA) Series Operating Instructions Ver. 3.02E 8-7 Seal parameter settings on the control unit Mode indicator lights Digital display Displays the real time ・ Heating temperature, heating time, cooling temperature and other settings. temperature, and auto cycle interval are set on the control unit.
  • Page 21 OPL (USA) Series Operating Instructions Ver. 3.02E □ Auto cycle and cycle interval time setting ・ values the arrows [Setting range: 0.1 ~ 5.0 seconds] ・ Setting is only for using the “AUTO CYCLE” mode. Setting procedure for each mode When setting the seal parameters to heating temperature 360ºF, heating time 0.8 sec, cooling temperature 140ºF, and auto cycle 2.4 sec.

  • Page 22: Sealing Pressure Adjustment

    OPL (USA) Series Operating Instructions Ver. 3.02E 8-8 Sealing pressure adjustment “NORMAL” is selected for a bag with a thickness of 0.1~ 0.2mm when shipped. Sealing pressure necessary for sealing varies according to material or thickness of the bag (film), therefore adjust pressure corresponding to the bag (film) used.

  • Page 23: Sealing By Selected Operation Method

    OPL (USA) Series Operating Instructions Ver. 3.02E 8-11 Sealing by selected operation method After using for a long period of time, the Caution sealing parts heats up. There is a danger of being burned. Be careful not to catch fingers, etc., in the sealing parts forced with high pressure.

  • Page 24: Power Switch Off

    OPL (USA) Series Operating Instructions Ver. 3.02E 8-13 Power switch OFF After use, be sure to turn the power switch to the OFF position. After turning it OFF, values set in each mode are stored in the control unit, there is no need to set the values again for the next operation when you turn ON the power switch.

  • Page 25: Adjustments

    OPL (USA) Series Operating Instructions Ver. 3.02E 9 Adjustments 9-1 Sealing pressure adjustment method Adjust the film thickness indicated on the sealing Pressure adjusting nut fixing screw pressure adjustment nut in accordance with the scale pointer on the small lever. Pointer Loosen the Pressure adjusting nut fixing screw.

  • Page 26: Pressure Adjustment Method For Table Switch-Plate (For 200/300 Models)

    OPL (USA) Series Operating Instructions Ver. 3.02E 9-2 Pressure adjustment method for table switch-plate (For 200/300 models) When contents of the bag are heavy, the switch is turned on only by putting the bag on the table switch-plate. In such a case, adjust the force degree by turning the Table switch plate pressure pressure adjusting screw on the back of the table adjustment screw...

  • Page 27: Replacing The Routine Maintenance Parts

    Follow the directions on this manual when replacing parts. Replacing parts in the way ignoring Warning this manual could cause malfunction of the machine as well as electrocution and fire. Always use only specified parts sold through Van der Stahl Scientific. Unspecified parts may Warning cause malfunction of the machine.

  • Page 28: Preparation For Parts Replacement

    OPL (USA) Series Operating Instructions Ver. 3.02E 10-1 Preparation for parts replacement Before replacing parts When replacing parts, lift up the pressure lever for Pressure adjusting nut easier replacement. Small lever How to lift up the pressure lever Pressure rubber Turn the pressure adjusting nut at the center of the pressure lever fully counterclockwise, and remove the Pressure lever...

  • Page 29: How To Shift Fluoro Glass Sheet

    OPL (USA) Series Operating Instructions Ver. 3.02E 10-2 How to shift fluoro glass sheet Essential tools: Scissors, Phillips screwdriver Replace when: The fluoro glass sheet burns, or when the seal becomes messy. Fluoro glass sheet is either sold individually or included in the maintenance parts kit.

  • Page 30: Fluoro Glass Sheet Replacement

    OPL (USA) Series Operating Instructions Ver. 3.02E 10-3 Fluoro glass sheet replacement Essential tools: Phillips screwdriver, transparent tape Replace when: Fluoro glass sheet is ripped, burned, or when seals become irregular. Fluoro glass sheet is either sold individually or included in the maintenance parts kit.

  • Page 31: Heating Element Replacement

    OPL (USA) Series Operating Instructions Ver. 3.02E 10-4 Heating element replacement Essential tools: Phillips screwdriver Replace when: The heating element breaks, unevenness is generated, or when the seal becomes messy.   5 mm/10mm models The heating element is either sold individually or included in the maintenance parts kit.
  • Page 32 OPL (USA) Series Operating Instructions Ver. 3.02E When mounting a heating element, insert each terminal between the electrode plate and electrode plate spring. While pushing down the Fluoro glass sheet terminal with your fingers so it stays in place, Heating element terminal tighten the screw C with a Phillips screwdriver.

  • Page 33: Glass Tape And Sarcon Sheet Replacement

    OPL (USA) Series Operating Instructions Ver. 3.02E 10-5 Glass tape and Sarcon sheet replacement Essential tools: Scissors, Phillips screwdriver Replace when: The heating element breaks often, the seal becomes messy, etc. The glass tape and Sarcon sheet are either sold individually or included in the maintenance parts kit.

  • Page 34: Silicone Rubber Replacement

    OPL (USA) Series Operating Instructions Ver. 3.02E 10-6 Silicone rubber replacement Silicone rubber Essential tools: Industrial-purpose alcohol (Ethanol) Replace when: The seal becomes messy, etc. The silicone rubber is either sold individually or Adhere from the edge included in the maintenance parts kit. Pressure lever Remove the damaged (old) silicone rubber.

  • Page 35: Microswitch Replacement

    OPL (USA) Series Operating Instructions Ver. 3.02E 10-8 Microswitch replacement Essential tools: Phillips screwdriver The microswitch is sold individually. Always unplug the power cord from the Warning Common frame outlet when replacing the microswitch. Microswitch case Referring to “10-1 Preparation for parts 28), lift up the pressure lever.

  • Page 36: Temperature Sensor Replacement

    OPL (USA) Series Operating Instructions Ver. 3.02E 10-9 Temperature sensor replacement □ 5mm/10mm models Essential tools: Phillips screwdriver Screw A-2 Screw A-1 Replace when: The temperature sensor is damaged. The temperature sensor is also sold individually. Screw B The temperature sensor is positioned so that it slides in Temperature between the heating element and glass tape.
  • Page 37 OPL (USA) Series Operating Instructions Ver. 3.02E Temperature sensor position The sealing cannot be performed if the Caution □ Temperature sensor temperature sensor is displaced or shifted Temperature-sensing part from its position. Be sure to pay utmost care and operate TIPS accurately as misaligning or forgetting to attach the temperature sensor will prevent...

  • Page 38: About The Optional Hot Stamp Printer

    OPL (USA) Series Operating Instructions Ver. 3.02E 11 About the optional hot stamp printer other is outer printing type that prints above the sealing surface. Models Inner printer Outer printer OPL-200-10 FEP-N2 × OPL-300-5, OPL-300-10 FEP-N2 FEP-OS-N2 OPL-450-5, OPL-450-10 FEP-N2 FEP-OS-N2 OPL-600-5, OPL-600-10 FEP-N2...

  • Page 39: Electric Diagram

    OPL (USA) Series Operating Instructions Ver. 3.02E 12 Electric diagram 110V...
  • Page 40 OPL (USA) Series Operating Instructions Ver. 3.02E 200~240V (10mm)
  • Page 41 OPL (USA) Series Operating Instructions Ver. 3.02E 200~240V (20mm)

  • Page 42: Common Problems And Solution

    Carefully follow the directions in the operating instructions when replacing parts. Please consult Van der Stahl Scientific if after referring to the chart, the problem cannot be resolved. Please refer any questions regarding replacement of parts not listed in the operating instructions or adjustment of such parts to Van der Stahl Scientific.
  • Page 43 OPL (USA) Series Operating Instructions Ver. 3.02E Problems Check Solutions Set sealer so that an acceptable seal is Is the heating temperature too high? completed at the lowest heating temperature. Heating element is easily damaged. Is the cooling temperature too high? Is the glass tape or Sarcon sheet Replace the glass tape or Sarcon sheet.

  • Page 44: Error Message And Solutions

    When replacing parts, be sure to unplug power cord from the outlet. Items marked with the mark ※ in the“ Solutions” column refer to the fact that these problems should be addressed by electrician or expert of replacing. If there are any problems, please contact Van der Stahl Scientific.
  • Page 45 OPL (USA) Series Operating Instructions Ver. 3.02E Error message Check Solutions ※ If the error is displayed without inserting the bag to the seal Displayed when heating is detected area, the control unit may be during the cooling process. malfunctioning and may need to be replaced.

  • Page 46: To Discard

    OPL (USA) Series Operating Instructions Ver. 3.02E 15 To discard The owner of the equipment is responsible for proper disposal of the equipment. When you need to dispose of the machine, please follow the guidance of your local authority. For further information we advise you to contact your local waste facility.

  • Page 47: Exploded View / Parts List

    OPL (USA) Series Operating Instructions Ver. 3.02E Exploded view / Parts list When ordering spare parts, please consult the exploded view diagram / spare parts list on the following pages and provide both the part name and code number to your local dealer.
  • Page 48 OPL-200-10 Exploded View K Type OPL-200-10 220V 110V 220V...
  • Page 49 OPL-200-10 Spare Parts List K Type OPL-200-10 Parts no. Parts name Parts no. Parts name Sales unit Sales unit 23201 Pressure lever 1 pc. 23263 Transformer mounting frame 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set ----- Transformer (w/ core cover) 1 pc.
  • Page 50 OPL-200-20 Exploded View K Type OPL-200-20 ｂ 220V...
  • Page 51 OPL-200-20 Spare Parts List K Type OPL-200-20 Parts no. Parts name Parts no. Parts name Sales unit Sales unit ----- Pressure lever 1 pc. ----- Transformer (w/ core cover) 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set 32355 Transformer core cover 1 pc.
  • Page 52 OPL-300 Series Exploded View K Type K Type OPL-300-5 OPL-300-10 220V 110V 220V...
  • Page 53 OPL-300 Series Spare Parts List K Type K Type OPL-300-5 OPL-300-10 Parts no. Parts name Parts no. Parts name Sales unit Sales unit 23201 Pressure lever 1 pc. 23263 Transformer mounting frame 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set ----- Transformer (w/ core cover)
  • Page 54 OPL-300-20 Exploded View K Type OPL-300-20 220V...
  • Page 55 OPL-300-20 Spare Parts List K Type OPL-300-20 Parts no. Parts name Parts no. Parts name Sales unit Sales unit ----- Pressure lever 1 pc. ----- Transformer (w/ core cover) 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set 27355 Transformer core cover 1 pc.
  • Page 56 OPL-450 Series Exploded View K Type K Type OPL-450-5 OPL-450-10 220V 110V 220V...
  • Page 57 OPL-450 Series Spare Parts List K Type K Type OPL-450-5 OPL-450-10 Parts no. Parts name Parts no. Parts name Sales unit Sales unit 23401 Pressure lever 1 pc. Transformer mounting frame 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set ----- Transformer (w/ core cover)
  • Page 58 OPL-600 Series Exploded View K Type K Type OPL-600-5 OPL-600-10 OPL-600-10 220V 110V 220V...
  • Page 59 OPL-600 Series Spare Parts List K Type K Type OPL-600-5 OPL-600-10 Parts no. Parts name Parts no. Parts name Sales unit Sales unit 23601 Pressure lever 1 pc. Transformer mounting frame 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set ----- Transformer (w/ core cover)
  • Page 60 Represented by Y6604 JUL 2019 3rd Edition OPL (USA) Series Operating Instructions Ver. 3.02E...

This manual is also suitable for:

Opl-200-10Opl-200-20Opl-300-5Opl-300-10Opl-300-20Opl-450-5 ... Show all

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