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Van Der Stahl OPL Series Operating Instructions Manual

Microcomputer-controlled temperature control impulse sealer
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Printed AUG 2013
1st Edition 1.04E
MICROCOMPUTER CONTROLLED TEMPERATURE CONTROL
I M PU LSE SE ALE R
OPL(USA) SERIES
OPERATING INSTRUCTIONS
www.vanderstahl.com

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Summary of Contents for Van Der Stahl OPL Series

  • Page 1 Printed AUG 2013 1st Edition 1.04E MICROCOMPUTER CONTROLLED TEMPERATURE CONTROL I M PU LSE SE ALE R OPL(USA) SERIES OPERATING INSTRUCTIONS www.vanderstahl.com...
  • Page 2 OPL(USA) Series Operating Instructions Ver1.04E...
  • Page 3 Set the heating time according to the material and thickness of the film. As a result of research to further improve the OPL series, some details in the operating instructions may differ from your actual machine. For operating problems or product information, please contact your local dealer.

  • Page 4: Table Of Contents

    OPL(USA) Series Operating Instructions Ver1.04E Table of contents Specification ……………………………………………………………………………………………… 5 Package contents ………………………………………………………………………………………… 6 Replacement parts ………………………………………………………………………………………… 7 Proper use of the sealer ………………………………………………………………………………… 7 Warning-caution label location and content ………………………………………………………… 8 Operating precautions …………………………………………………………………………………… 9 For safety operation …………………………………………………………………………………………………………………………… 9 For smooth operation ………………………………………………………………………………………………………………………...

  • Page 5: Specification

    OPL(USA) Series Operating Instructions Ver1.04E Specification Sealing Sealing Machine Table Printer Voltage Power Weight Special Standard Code Model Width Length Dimention mm Switch- Table Table Inner Outer W x D x H plate OPL-200-10 1150 260x580x360 OPL-300-5 1100 360x580x360 OPL-300-10 1500 16.5 360x590x360 OPL-450-5 1200 520x510x360 OPL-450-10...

  • Page 6: Package Contents

    OPL(USA) Series Operating Instructions Ver1.04E Package contents Please make sure that all of the accessories described below are included. If not, please contact your dealer. Philips screwdriver Air pedal Table-switch plate Seal gauge (Air pedal is mounted to the table-switch (Only for single side heating plate at the time of factory shipment.

  • Page 7: Replacement Parts

    Film thickness limits for the OPL series are described below. The machine cannot seal bags which are thicker than that indicated. The machine may malfunction if you try to exceed the limits of the machine.

  • Page 8: Warning-Caution Label Location And Content

    OPL(USA) Series Operating Instructions Ver1.04E Warning-caution label location and content Warning - Caution labels are placed in locations where there is a danger of injury to a person or damage to the machine. Label location details are illustrated below. Please check them before beginning operation. Labels not readily apparent are indicated by dotted lines.

  • Page 9: Operating Precautions

    Do not modify the machine Warning Modification of the OPL series or the use of unspecified parts may not only lead to damage of the machine, but there is also a risk of danger to the operator. Please do not tamper with the machine. Accidents or damage caused by modification by the customer is the sole responsibility of the customer.
  • Page 10 OPL(USA) Series Operating Instructions Ver1.04E Do not use parts other than those specified Warning When replacing parts, always use only specified parts sold through Van der Stahl Scientific. We are not responsible for malfunctions caused by the use of unspecified parts. If the power switch automatically turns OFF Warning If after 3 seconds heating is not complete after it has been initiated, the power switch will automatically turn OFF.

  • Page 11: For Smooth Operation

    OPL(USA) Series Operating Instructions Ver1.04E For smooth operation Set sealer so that an acceptable seal is completed at the lowest heating temperature. Excessively high heating temperatures will damage the Teflon, glass tape and other consumables, as well as result in heating element breakage. This will lead to decreased work productivity and unnecessary power consumption.

  • Page 12: Other Safeguards

    The OPL series is an impulse sealer Do not become alarmed if the sealing area does not become hot after the power switch is turned to the ON position. The machine has not malfunctioned.

  • Page 13: Major Parts And Function

    OPL(USA) Series Operating Instructions Ver1.04E Major parts and function Display 1. Turns on when the power is on. 2. Displays each set value. Control unit Pressure adjusting nut 1. Set the seal condition according to the film being used. 2. Set the auto-cycle interval. 3.

  • Page 14: Proper Use Of The Sealer

    >>> How to set each operation Wing nut mode.") B Mount the standard table For the OPL series of sealers, the standard table will be optional parts except for OPL-450-5. Table Seal frame Fix to the seal frame using the wing nuts and bolts. The...

  • Page 15: Insert The Air Hose

    OPL(USA) Series Operating Instructions Ver1.04E Insert the air hose Insert the air pedal hose securely into the elbow of the main frame air switch. Securely insert the hose Body frame air switch with elbow joint Air hose Plugging in the electrical power cord The power cord is located on the right side of the machine, when facing toward it.

  • Page 16: Select The Operation Mode

    OPL(USA) Series Operating Instructions Ver1.04E Select the operation mode The "Auto cycle START/STOP" button allows you to select between manual and continuous automatic operation. Turn ON or OFF the auto-cycle interval mode after selecting the operation mode referring to "8-7 Setting the sealing condition.” For the detail, refer to “8-6 Select the operation mode >>>...

  • Page 17: Setting The Sealing Condition With The Control Unit

    OPL(USA) Series Operating Instructions Ver1.04E Setting the sealing condition with the control unit DIGITAL DISPLAY AUTO CYCLE ･  The heating temperature, heating time (heating START/STOP Temperature and setting temperature retaining time), cooling temperature and display auto-cycle interval are set with the control unit. The setting values will vary depending on the pouch/ film material, thickness, etc.
  • Page 18 OPL(USA) Series Operating Instructions Ver1.04E Setting the auto-cycle interval ･  arrows to set the heating temperature. [Setting range : 0.1 - 5.0 sec.] ･  Set the value only when operating the machine with auto-cycle mode. Setting the different modes Example) º º Settings : Heating temperature 360 F Heating (retaining) time 0.8 sec Cooling temperature 140 F Auto cycle 2.4 sec...

  • Page 19: Adjust The Seal Pressure

    OPL(USA) Series Operating Instructions Ver1.04E Adjust the seal pressure The pressure adjusting nut is adjusted to the "NORMAL" position for the film of 0.1 to 0.2 mm thickness at the time of factory shipment. The required sealing pressure varies depending on the type and thickness of the film. Adjust the sealing pressure according to each of the film to be used.

  • Page 20: Seal With The Selected Operation Mode

    OPL(USA) Series Operating Instructions Ver1.04E 8-10 Seal with the selected operation mode The sealing area become hot with the Caution prolonged use, and there is a danger of burning. Also, it is extremely dangerous to place fingers to the sealing area where the strong pressure is applied. The machine is designed to release the pressure when the microswitch is not activated within 0.8 seconds due to the foreign objects being...

  • Page 21: Power Switch Off

    OPL(USA) Series Operating Instructions Ver1.04E 8-12 Power switch OFF After finishing operation, always turn OFF the power switch. Push to turn OFF As the set value and the seal count are retained by the control unit, there is no need to put the value every time after turning OFF the power switch.

  • Page 22: Replacing The Routine Maintenance Parts

    Follow the directions on this manual when replacing parts. Replacing parts in the way ignoring Warning this manual could cause malfunction of the machine as well as electrocution and fire. Always use only specified parts sold through Van der Stahl Scientific. Unspecified parts may Warning cause malfunction of the machine.

  • Page 23: Sliding The Teflon Sheet

    OPL(USA) Series Operating Instructions Ver1.04E Sliding the Teflon sheet Essential tools: Scissors, a Philips screwdriver Replace when: The Teflon burns, or when the seal becomes messy, etc. Teflon is either sold individually or included in the maintenance parts kit. The extra Teflon is rolled to the Teflon roll bar about 25 - 30cm.

  • Page 24: Replacing The Heating Element

    OPL(USA) Series Operating Instructions Ver1.04E Replacing the heating element Electrode mounding bracket Essential tools: A Philips screwdriver Electrode plate Replace when: The heating element breaks, Electrode plate spring unevenness is generated, or when the Electrode cover seal becoms messy. Screw D The heating element is either sold individually or Screw C included in the maintenance parts kit.

  • Page 25: Replacing The Glass Tape And Sarcon Sheet

    OPL(USA) Series Operating Instructions Ver1.04E Replacing the glass tape and Sarcon sheet Essential tools: Scissors, A Philips screwdriver Replace when: The heating element breaks often, the About 2mm About 2mm seal becomes messy, etc. The glass tape and Sarcon sheet are either sold Seal area length Sarcon sheet individually or included in the maintenance parts kit.

  • Page 26: Replacing The Silicone Rubber

    OPL(USA) Series Operating Instructions Ver1.04E Replacing the silicone rubber Silicone rubber Essential tools: Industrial-purpose alcohol (Ethanol) Replace when: The seal becomes messy, etc. The silicone rubber is either sold individually or Adhere from the edge included in the maintenance parts kit. Remove the damaged (old) silicone rubber. Pressure lever Using an industrial purpose alcohol, etc., completely remove the adhesive residues...

  • Page 27: Replacing The Microswitch

    OPL(USA) Series Operating Instructions Ver1.04E Replacing the microswitch Common frame Essential tools: A Philips screwdriver The microswitch is sold individually. Microswitch case Always unplug the power cord from the Warning outlet when replacing the microswitch. Referring to “9 Replacing the routine maintenance parts >>> 9-1 Preparation,” lift up the pressure lever.

  • Page 28: Replacing The Temperature Sensor

    OPL(USA) Series Operating Instructions Ver1.04E Replacing the temperature sensor Screw A-2 Seal frame Essential tools: A Philips screwdriver Replace when: The temperature sensor is damaged. Screw A-1 The temperature sensor is also sold individually. The Screw B temperature sensor is positioned so that it slides in between the heating element and glass tape.

  • Page 29: Adjusting Each Part

    OPL(USA) Series Operating Instructions Ver1.04E 10 Adjusting each part 10-1 Adjusting the seal pressure Pressure adjusting nut Adjust the pressure strength indicated on the seal fastening screw pressure adjusting nut using the pointer on the small lever. Pointer Loosen the pressure adjusting nut fastening Small lever screw.

  • Page 30: About The Optional Hot Stamp Printer

    OPL(USA) Series Operating Instructions Ver1.04E 11 About the optional hot stamp printer the other is outer printing type that prints above the sealing surface. Models Inner Printer Outer Printer OPL-200-10 FEP-N2 × OPL-300-5, OPL-300-10 FEP-N2 FEP-OS-N2 OPL-450-5, OPL-450-10 FEP-N2 FEP-OS-N2 OPL-600-5, OPL-600-10 FEP-N2 FEP-OS-N2 Inner printing Outer printing EXP DATE 12.12.10...
  • Page 31 OPL(USA) Series Operating Instructions Ver1.04E...

  • Page 32: Electric Diagram

    OPL(USA) Series Operating Instructions Ver1.04E 12 Electric diagram 110V Power cord 110V outlet for FEP Power switch Black Cooling FAN Gray Black Microswitch Yellow Black Black OPEN Black Gray COMMON Gray Control unit Black Black Black Transformar Fuse holder Triac Gray Electrode Heating element Temperature sensor Temperature...

  • Page 33: 220V

    OPL(USA) Series Operating Instructions Ver1.04E 220V Green(Earth) Black Earth White 110V outlet for FEP Power switch Green Black Black Transformar Cooling FAN for FEP White Gray Blue Gray Gray Blue Black Microswitch Yellow Black Black OPEN Black Gray COMMON White Gray Control unit White Black Black Black...

  • Page 34: Common Problems And Solutions

    Carefully follow the directions in the operating instructions when replacing parts. Please consult Van der Stahl Scientific if after referring to the chart, the problem cannot be resolved. Please refer any questions regarding replacement of parts not listed in the operating instructions or adjustment of such parts to Van der Stahl Scientific.
  • Page 35 Power switch turns OFF automatically. ※ The control unit may be damaged. Replace ー−−−−−−− Heating lamp remains to be turned the control unit. ON and heating element or/and silicone rubber burns. Items marked with the mark ※ in the  Solutions   column refer to the fact that  these problems should be addressed by electrician or expert of replacing. If there  are any problems, please contact with your dealer or Van der Stahl Scientific.

  • Page 36: Error Message And Solutions

    OPL(USA) Series Operating Instructions Ver1.04E 14 Error message and solutions Error number Check Solutions the microswitch or contact your local dealer for the repair. position, press the ABORT button to make it return to the initial position. Adjust the sealing Isn't the pressure adjusting nut turned pressure referring to "10-1 Adjusting the seal clockwise excessively?

  • Page 37: Exploded View / Parts List

    OPL(USA) Series Operating Instructions Ver1.04E Exploded view / parts list When ordering spare parts, please consult the exploded view diagram / spare parts list on the following pages and provide both the part name and code number to your local dealer.
  • Page 38 OPL-200-10 (USA) Exploded View J Type OPL-200-10...
  • Page 39 OPL-200-10 (USA) Spare Parts List J Type OPL-200-10 Parts Code No. Parts name Sales unit Parts Code No. Parts name Sales unit 23201 39141B Pressure lever 1 pc. # Microswitch 1 pc. a,b 30020 23117 # Lever fastening bolt (w/ nut, washers) 2 pcs/set OPL-200 module base 1 set...
  • Page 40 OPL-300 (USA) Series Series Exploded View J Type J Type OPL-300-5 OPL-300-10...
  • Page 41 OPL-300 (USA) Series Spare Parts List J Type J Type OPL-300-5 OPL-300-10 Parts Code No. Parts name Parts Code No. Parts name Sales unit Sales unit 23301 Pressure lever 1 pc. 39142 # Microswitch case 1 set a,b 30020 23263 # Lever fastening bolt (w/ nut, washers) 2 pcs/set Transformer mounting frame...
  • Page 42 OPL-450 (USA) Series Exploded View J Type J Type OPL-450-5 OPL-450-10...
  • Page 43 OPL-450 (USA) Series Spare Parts List J Type J Type OPL-450-5 OPL-450-10 Parts Code No. Parts name Parts Code No. Parts name Sales unit Sales unit 23401 Pressure lever 1 pc. 39142 # Microswitch case 1 set a,b 30020 # Lever fastening bolt (w/ nut, washers) 2 pcs/set Transformer mounting frame 1 pc.
  • Page 44 OPL-600 (USA) Series Exploded View J Type J Type OPL-600-5 OPL-600-10...
  • Page 45 OPL-600 (USA) Series Spare Parts List J Type J Type OPL-600-5 OPL-600-10 Parts Code No. Parts name Parts Code No. Parts name Sales unit Sales unit 23601 39141B # Microswitch Pressure lever 1 pc. 1 pc. a,b 30020 # Lever fastening bolt (w/ nut, washers) 2 pcs/set 23119 OPL module base...
  • Page 46 1652 Plum Lane, Redlands, CA 92374 Y6604 AUG 2013 1st Edition 800-550-3854 OPL(USA) Operating Instructions Ver. 1.04E www.vanderstahl.com...

This manual is also suitable for:

Opl-200-10Opl-300-5Opl-300-10Opl-450-5Opl-450-10Opl-600-5 ... Show all

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