Van Der Stahl OPL Series Operating Instructions Manual
Microcomputer-controlled temperature control impulse sealer
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Summary of Contents for Van Der Stahl OPL Series
- Page 1 Printed FEB 2017 2nd Edition 2.04E MICROCOMPUTER CONTROLLED TEMPERATURE CONTROL IMP U LSE SEA LER OPL(USA) SERIES OPERATING INSTRUCTIONS 5/10 MM J TYPE 20 MM A TYPE www.vanderstahl.com...
- Page 2 OPL (USA) Series Operating Instructions Ver. 2.04E...
- Page 3 Set the heating time according to the material and thickness of the film. As a result of research to further improve the OPL series, some details in the operating instructions may differ from your actual machine. For operating problems or product information, please contact your local dealer.
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Page 4: Table Of Contents
OPL (USA) Series Operating Instructions Ver. 2.04E Table of contents 1 Specification ………………………………………………………………………………………………… 5 2 Package contents …………………………………………………………………………………………… 6 3 Replacement parts ………………………………………………………………………………………… 7 Replacement parts sales unit ………………………………………………………………………………………………………………… 7 Maintenance parts kit detail ………………………………………………………………………………………………………………… 7 4 Proper use of the sealer …………………………………………………………………………………… 7 5 Warning-caution label location and content ……………………………………………………………... -
Page 5: Specification
OPL (USA) Series Operating Instructions Ver. 2.04E 1 Specification OPL-200 OPL-300 OPL-450 OPL-600 Model name Model version ※ 1 Machine voltage [V] 110/ 220 110/ 220 110/ 220 110/ 220 1150 1750 1100 1500 2400 1200 2200 1500 2700 Power consumption [W] (Stand by 30W) [110V] 14 AWG 3 cores 3m with type A 3 pin plug (12A 125V) Power cord and plug... -
Page 6: Package Contents
OPL (USA) Series Operating Instructions Ver. 2.04E 2 Package contents Please make sure that all of the accessories described below are included. If not, please contact your dealer. Philips screwdriver Air pedal Table-switch plate Seal gauge Air pedal is mounted to the (Only for single-side heating table-switch plate at the time models.) -
Page 7: Replacement Parts
Film thickness limits for the OPL series are described below. The machine cannot seal bags which are thicker than that indicated. The machine may malfunction if you try to exceed the limits of the machine. -
Page 8: Warning-Caution Label Location And Content
OPL (USA) Series Operating Instructions Ver. 2.04E 5 Warning-caution label location and content Warning - Caution labels are placed in locations where there is a danger of injury to a person or damage to the machine. Label location details are illustrated below. Please check them before beginning operation. Labels not readily apparent are indicated by dotted lines. -
Page 9: Operating Precautions
Do not modify the machine Warning Modification of the OPL series or the use of unspecified parts may not only lead to damage of the machine, but there is also a risk of danger to the operator. Please do not tamper with the machine. Accidents or damage caused by modification by the customer is the sole responsibility of the customer. - Page 10 OPL (USA) Series Operating Instructions Ver. 2.04E Do not use parts other than those specified Warning When replacing parts, always use only specified parts sold through Van der Stahl Scientific. We are not responsible for malfunctions caused by the use of unspecified parts. If the power switch automatically turns OFF Warning If after 3 seconds heating is not complete after it has been initiated, the...
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Page 11: For Smooth Operation
OPL (USA) Series Operating Instructions Ver. 2.04E For smooth operation Set sealer so that an acceptable seal is completed at the lowest heating temperature. Excessively high heating temperatures will damage the fluoro glass sheet, glass tape and other consumables, as well as result in heating element breakage. -
Page 12: Other Safeguards
The OPL series is an impulse sealer Do not become alarmed if the sealing area does not become hot after the power switch is turned to the ON position. The machine has not malfunctioned. -
Page 13: Major Parts And Function
OPL (USA) Series Operating Instructions Ver. 2.04E 7 Major parts and function Display 1. Turns on when the power is on. 2. Displays each set value. Pressure adjusting nut fixing screw Control unit 1. Set the seal condition according to the film being used. Pressure adjusting nut 2. -
Page 14: Proper Use Of The Sealer
“How to set each >>> B Standard table B Standard table attachment For the OPL series of sealers, the standard table will be optional parts except for OPL-450-5. Wing nut Fix to the seal frame using the wing nuts and bolts. -
Page 15: Air Hose Insertion
OPL (USA) Series Operating Instructions Ver. 2.04E 8-3 Air hose insertion Insert the air pedal hose securely into the elbow of the Securely insert main frame air switch. the hose Air hose Body frame air switch with elbow joint 8-4 Plugging in the electrical power cord The power cord is located on the right side of the machine, when facing toward it. -
Page 16: Selecting Operation Method
OPL (USA) Series Operating Instructions Ver. 2.04E 8-6 Selecting operation method Manual operation or automatic operation is selected by the “Auto cycle START/STOP” button in the control unit. After setting the mode at “8-7 Seal parameter settings 17) , select either the START or STOP of the “START/STOP”... -
Page 17: Seal Parameter Settings On The Control Unit
OPL (USA) Series Operating Instructions Ver. 2.04E 8-7 Seal parameter settings on the control unit Mode indicator lights Digital display Heating temperature, heating time, cooling Auto cycle Displays the real time START/STOP temperature and other temperature, and auto cycle interval are set on the settings. - Page 18 OPL (USA) Series Operating Instructions Ver. 2.04E □ Auto cycle and cycle interval time setting ・ Select the “AUTO CYCLE INTERVAL” mode and set by adjusting values with the arrows buttons. [Range: 0.1 to 5.0sec] ・ Setting is only for using the “AUTO CYCLE INTERVAL”...
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Page 19: Sealing Pressure Adjustment
OPL (USA) Series Operating Instructions Ver. 2.04E 8-8 Sealing pressure adjustment “NORMAL” is selected for a bag with a thickness of 0.1~ 0.2mm when shipped. Sealing pressure necessary for sealing varies according to material or thickness of the bag (film), therefore adjust pressure corresponding to the bag (film) used. -
Page 20: Sealing By Selected Operation Method
OPL (USA) Series Operating Instructions Ver. 2.04E 8-10 Sealing by selected operation method After using for a long period of time, the Caution sealing parts heats up. There is a danger of being burned. Be careful not to catch fingers, etc., in the sealing parts forced with high pressure. -
Page 21: Power Switch Off
OPL (USA) Series Operating Instructions Ver. 2.04E 8-12 Power switch OFF After use, be sure to turn the power switch to the OFF position. Push to turn OFF After turning it OFF, values set in each mode are stored in the control unit, there is no need to set the values again for the next operation when you turn ON the power switch. -
Page 22: Replacing The Routine Maintenance Parts
Follow the directions on this manual when replacing parts. Replacing parts in the way ignoring Warning this manual could cause malfunction of the machine as well as electrocution and fire. Always use only specified parts sold through Van der Stahl Scientific. Unspecified parts may Warning cause malfunction of the machine. -
Page 23: Preparation For Parts Replacement
OPL (USA) Series Operating Instructions Ver. 2.04E 9-1 Preparation for parts replacement Pressure adjusting nut Before replacing parts When replacing parts, lift up the pressure lever for Small lever easier replacement. Pressure rubber How to lift up the pressure lever Pressure lever Turn the pressure adjusting nut at the center of the pressure lever fully counterclockwise, and remove the... -
Page 24: How To Shift Fluoro Glass Sheet
OPL (USA) Series Operating Instructions Ver. 2.04E 9-2 How to shift fluoro glass sheet Essential tools: Scissors, a Philips screwdriver Replace when: The fluoro glass sheet burns, or when the seal becomes messy. Fluoro glass sheet is either sold individually or included in the maintenance parts kit. -
Page 25: Heating Element Replacement
OPL (USA) Series Operating Instructions Ver. 2.04E 9-3 Heating element replacement Essential tools: Philips screwdriver Replace when: The heating element breaks, unevenness is generated, or when the seal becomes messy. 5 mm/10mm models The heating element is either sold individually or included in the maintenance parts kit. - Page 26 OPL (USA) Series Operating Instructions Ver. 2.04E When mounting a heating element, insert each terminal between the electrode plate and electrode plate spring. While pushing down the Fluoro glass sheet terminal with your fingers so it stays in place, Heating element terminal tighten the screw C with a Philips screwdriver.
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Page 27: Glass Tape And Sarcon Sheet Replacement
OPL (USA) Series Operating Instructions Ver. 2.04E 9-4 Glass tape and Sarcon sheet replacement Essential tools: Scissors, Philips screwdriver Replace when: The heating element breaks often, the seal becomes messy, etc. The glass tape and Sarcon sheet are either sold individually or included in the maintenance parts kit. -
Page 28: Silicone Rubber Replacement
OPL (USA) Series Operating Instructions Ver. 2.04E 9-5 Silicone rubber replacement Silicone rubber Essential tools: Industrial-purpose alcohol (Ethanol) Replace when: The seal becomes messy, etc. The silicone rubber is either sold individually or Adhere from the edge included in the maintenance parts kit. Pressure lever Remove the damaged (old) silicone rubber. -
Page 29: Microswitch Replacement
OPL (USA) Series Operating Instructions Ver. 2.04E 9-7 Microswitch replacement Essential tools: Philips screwdriver The microswitch is sold individually. Always unplug the power cord from the Warning Common frame outlet when replacing the microswitch. Microswitch case Referring to “9-1 Preparation for parts 23), lift up the pressure lever. -
Page 30: Temperature Sensor Replacement
OPL (USA) Series Operating Instructions Ver. 2.04E 9-8 Temperature sensor replacement Essential tools: A Philips screwdriver □ 5mm/10mm models Replace when: The temperature sensor is damaged. Screw A-2 Screw A-1 The temperature sensor is also sold individually. The temperature sensor is positioned so that it slides in Screw B between the heating element and glass tape. -
Page 31: Adjustments
OPL (USA) Series Operating Instructions Ver. 2.04E 10 Adjustments 10-1 Sealing pressure adjustment method Adjust the film thickness indicated on the sealing Pressure adjusting nut fixing screw pressure adjustment nut in accordance with the scale pointer on the small lever. Pointer Loosen the Pressure adjusting nut fixing screw. -
Page 32: About The Optional Hot Stamp Printer
OPL (USA) Series Operating Instructions Ver. 2.04E 11 About the optional hot stamp printer other is outer printing type that prints above the sealing surface. Models Inner printer Outer printer OPL-200-10 FEP-N2 × OPL-300-5, OPL-300-10 FEP-N2 FEP-OS-N2 OPL-450-5, OPL-450-10 FEP-N2 FEP-OS-N2 OPL-600-5, OPL-600-10 FEP-N2... -
Page 33: Electric Diagram
OPL (USA) Series Operating Instructions Ver. 2.04E 12 Electric diagram 110V Refer to the exploded view and spare parts list for the electric parts. - Page 34 OPL (USA) Series Operating Instructions Ver. 2.04E 220V (10mm) Refer to the exploded view and spare parts list for the electric parts.
- Page 35 OPL (USA) Series Operating Instructions Ver. 2.04E 220V (20mm) Refer to the exploded view and spare parts list for the electric parts.
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Page 36: Common Problems And Solution
Carefully follow the directions in the operating instructions when replacing parts. Please consult Van der Stahl Scientific if the problem cannot be resolved even after referring to the chart. Please refer any questions regarding replacement of parts not listed in the operating instructions or adjustment of those parts to Van der Stahl Scientific. - Page 37 Heating lamp continues to be ON and necessary. sheet burn. Items marked with the ※ mark in the “Solutions” column refer to the fact that these problems should be addressed by an electrician. If there are any problems, please contact Van der Stahl Scientific.
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Page 38: Error Message And Solutions
OPL (USA) Series Operating Instructions Ver. 2.04E 14 Error message and solutions Check Solutions cause, so replace the microswitch or request your dealer to make repairs. press the ABORT button to return pressure adjustment set? Is to its initial state. Then, adjust to the pressure adjustment nut the appropriate sealing pressure in turned clockwise excessively? -
Page 39: Exploded View / Parts List
OPL (USA) Series Operating Instructions Ver. 2.04E Exploded view / Parts list When ordering spare parts, please consult the exploded view diagram / spare parts list on the following pages and provide both the part name and code number to your local dealer. - Page 40 OPL-200-10 Exploded View J Type OPL-200-10 220V 220V...
- Page 41 OPL-200-10 Spare Parts List J Type OPL-200-10 Parts Code No. Parts name Sales unit Parts Code No. Parts name Sales unit 23201 Pressure lever 1 pc. 23263 Transformer mounting frame 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set ----- Transformer (w/ core cover)
- Page 42 OPL-200-20 Exploded View A Type OPL-200-20 ｂ...
- Page 43 OPL-200-20 Spare Parts List A Type OPL-200-20 Parts Code No. Parts name Sales unit Parts Code No. Parts name Sales unit ----- Pressure lever 1 pc. ----- Transformer (w/ core cover) 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set 27355 Transformer core cover...
- Page 44 OPL-300 Series Exploded View J Type J Type OPL-300-5 OPL-300-10 220V 220V...
- Page 45 OPL-300 Series Spare Parts List J Type J Type OPL-300-5 OPL-300-10 Parts Code No. Parts name Sales unit Parts Code No. Parts name Sales unit 23201 23263 Pressure lever 1 pc. Transformer mounting frame 1 pc. a,b 30020 # Lever fastening bolt (w/ nut, washers) 2 pcs/set Transformer (w/ core cover) 1 pc.
- Page 46 OPL-300-20 Exploded View A Type OPL-300-20...
- Page 47 OPL-300-20 Spare Parts List A Type OPL-300-20 Parts Code No. Parts name Sales unit Parts Code No. Parts name Sales unit ----- Pressure lever 1 pc. ----- Transformer (w/ core cover) 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set 27355 Transformer core cover...
- Page 48 OPL-450 Series Exploded View J Type J Type OPL-450-5 OPL-450-10 220V 220V...
- Page 49 OPL-450 Series Spare Parts List J Type J Type OPL-450-5 OPL-450-10 Parts Code No. Parts name Sales unit Parts Code No. Parts name Sales unit 23401 Pressure lever 1 pc. Transformer mounting frame 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set Transformer (w/ core cover) 1 pc.
- Page 50 OPL-600 Series Exploded View J Type J Type OPL-600-5 OPL-600-10 220V 220V...
- Page 51 OPL-600 Series Spare Parts List J Type J Type OPL-600-5 OPL-600-10 Parts Code No. Parts name Sales unit Parts Code No. Parts name Sales unit 23601 Pressure lever 1 pc. Transformer mounting frame 1 pc. a,b 30020 Lever fastening bolt (w/ nut, washers) 2 pcs/set Transformer (w/ core cover) 1 pc.
- Page 52 Represented by 1652 Plum Lane, Redlands, CA 92374 800-550-3854 Y6604 JUL 2018 2nd Edition www.vanderstahl.com OPL (USA) Series Operating Instructions Ver. 2.04E...