Integra WELLJET 5000 Operating Instructions Manual

Integra WELLJET 5000 Operating Instructions Manual

Dispenser dispenser stacker
Hide thumbs Also See for WELLJET 5000:
Table of Contents

Advertisement

Quick Links

WELLJET Dispenser
Operating Instructions
WELLJET Dispenser Stacker
191950-V00

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the WELLJET 5000 and is the answer not in the manual?

Questions and answers

Summary of Contents for Integra WELLJET 5000

  • Page 1 WELLJET Dispenser Operating Instructions WELLJET Dispenser Stacker 191950-V00...
  • Page 2 Declaration of conformity INTEGRA Biosciences AG – 7205 Zizers, Switzerland declares on its own responsibility that the devices Description Models WELLJET Dispenser 5000 WELLJET Dispenser Stacker 5001 Accessory 128909 comply with: EU Directives Scope Date effective 2014/35/EU Low voltage directive (LVD) 20.04.2016...
  • Page 3 TSCA 40 CFR Part 751 Toxic substances control act USA Standards Scope UL 61010-1:2012 Safety general laboratory equipment UL 61010-2-081:2019 Safety automatic laboratory equipment CAN Standards Scope CSA-C22.2 Safety general laboratory equipment No. 61010-1 CSA C22.2 Safety automatic laboratory equipment No. 61010-2-081 www.integra-biosciences.com ii/iii...
  • Page 4 Electrical appliance and material safety law 01.01.2014 EAC Технический регламент Таможенного союза ТР ТС 004/2011 О безопасности низковольтного оборудования ТР ТС 020/2011 Электромагнитная совместимость технических средств Zizers, August 11, 2022 Urs Hartmann Daniel Bächi Head of Corporate Quality iii/iii INTEGRA Biosciences AG...
  • Page 5: Table Of Contents

    3.4 Settings - Adapt your WELLJET.............18 3.4.1 System settings..............18 3.4.2 Dispense and cleaning settings ..........19 Chapter 4 Operation 4.1 Turn on the device................20 4.2 Overview of Main Menu functions ..........20 4.3 Running a program.................21 4.3.1 Quick start guide ..............21 4.3.2 Description of buttons ............22 www.integra-biosciences.com...
  • Page 6 6.3 Intellectual property ................37 6.4 Dispensing cassettes ..............37 6.4.1 Volumes ................37 6.4.2 Dispensing speeds..............38 6.4.3 Accuracy and precision specifications ........38 6.4.4 Life time expectancy ............39 6.4.5 Chemical compatibility ............40 Chapter 7 Accessories and consumables 7.1 Accessories ..................41 7.2 Consumables .................41 INTEGRA Biosciences AG...
  • Page 7: Chapter 1 Introduction

    Keep the plate carrier area free of any labware and keep hands away. The hands may be squeezed, pulled in or otherwise injured by moving parts of the instrument. ASER LASS The sensor contains a class 1 laser which is inherently safe under reasonably foreseeable conditions of operation. www.integra-biosciences.com...
  • Page 8: Intended Use

    The operator must ensure that network security measures are always up-to-date and state-of-the-art. This product may not be directly exposed to the internet. If WELLJET is used in a manner not specified by INTEGRA Biosciences, the protection provided by the WELLJET may be impaired.
  • Page 9 Regardless of the listed safety notes, additional applicable regulations and guidelines of trade associations, health authorities, trade supervisory offices, etc. must be observed. Please visit our website www.integra-biosciences.com on a regular basis for up to date information regarding REACH classified chemicals contained in our products.
  • Page 10: Description Of The Device

    • Quick start guide AUTION Verify the scope of delivery when unpacking the device and check for potential transportation damage. Do not operate a device that is damaged, instead contact your local INTEGRA representative. Overview of the WELLJET 2.2.1 Dispenser...
  • Page 11: Dispenser Stacker

    17 Plate carrier 18 Loading adapter, facilitates manual plate loading, stored underneath the device 19 Plate measuring tool 2.2.4 Dispensing cassette The dispensing cassette has a RFID tag integrated. 20 Label 21 Tubing weight 22 Nozzles 23 Anti-collision rib www.integra-biosciences.com...
  • Page 12: Chapter 3 Installation

    5) Turn the lever backwards ( ) to tighten the cassette. Alternatively, press down the rear part of the cassette (3) until it clicks into position ( ). 6) Place the tubings in the opening of the holder and close the hood. INTEGRA Biosciences AG...
  • Page 13: Breaking Off Anti-Collision Rib

    (part of plate measuring tool) and break off the anti-collision rib carefully at the 3 predetermined breaking points (see arrows). Ensure the dispensing nozzles are not damaged. Rip removal tool Plate measuring tool with scale bar (a) www.integra-biosciences.com...
  • Page 14: Through 48 Well Dispensing

    Subtract the cut length from the original length. For example, if you cut off 10 cm, the new length is 50 cm - 10 cm = 40 cm. Enter the new length under Dispense/Cleaning Settings - Tubing length to enable the calculation of the new dead volume. INTEGRA Biosciences AG...
  • Page 15: Tube Holder

    Slide the tube holder over the mounting bar (6). 3.2.6 Waste tubing Connect the waste tubing to the drain fitting of the waste trough. Alternatively insert a 25 ml reservoir in the waste trough, see “7.2 Consumables” on page 41. www.integra-biosciences.com...
  • Page 16: Welljet Dispenser Stacker

    3.3.3 Removing plates from tower The dispensed plates are stacked in the right tower. While pressing the tower release lever (16) hold a guiding rod and slide the tower a little bit to the front. INTEGRA Biosciences AG...
  • Page 17: Plate Loading Adapter

    Lift and remove the tower. 3.3.4 Plate loading adapter Pull out the loading adapter (18) from underneath the device. Put the adapter on the plate carrier. It serves as a frame for the plate to facilitate plate loading. www.integra-biosciences.com...
  • Page 18: Settings - Adapt Your Welljet

    USB drive. Software update Download the latest software from INTEGRA’s website to a newly formatted USB drive of the standard FAT32 format. Unzip the software on the USB with the Windows unzip program installed.
  • Page 19: Dispense And Cleaning Settings

    The length is considered for priming and washing volume when using cassette volumes. 1. The RFID tag allows tracking of cassette usage by incrementing rotations of the pump. The number of rotations is compared to the specific lifetime value of each cassette. www.integra-biosciences.com...
  • Page 20: Chapter 4 Operation

    Plate, category, author, protections and favorite filters can be set. New: Creates a new cleaning program to wash the cassette. Cleaning Cleaning Opens the list of saved cleaning programs. Programs To return to the Main menu, press home ( INTEGRA Biosciences AG...
  • Page 21: Running A Program

    Leave the cassette in this rest position whenever the WELLJET is not in use! This will extend the life of the cassette. 10) Before prolonged standby, flush the cassette and store it in the in the optionally available storage box, see 5.2. 11) Turn off the WELLJET. www.integra-biosciences.com...
  • Page 22: Description Of Buttons

    The time and other parameters of Pause, Prime, Shake and Recover buttons can be defined in the Dispense settings. When one of these buttons is pressed, the button becomes dark green and each motion specified is operated. The operation can be paused at any time. INTEGRA Biosciences AG...
  • Page 23: Plate Library

    The well number and the plate height are displayed in the library per default. You can add a short prefix to the name, e. g. the name of the manufacturer. It is possible to write-protect the plate. Press Save. Press Tube Rack to enter the tube rack dimensions as described above. www.integra-biosciences.com...
  • Page 24: Plate Dimensions For Stacker

    Read the first decimal point where the decimal line of the measuring block exactly matches to a line on the scale bar, e.g. 14.4 mm for the example above. Plates without lids: H: Height of 1 plate H2: Total height of 2 plates INTEGRA Biosciences AG...
  • Page 25 (D = 1.5 mm - 2.5 mm), however in addition to reduced reliability a reduced lifetime of the upper gripper must be expected. Test the de-lidding function with only two lidded plates to ensure the correct heights are entered. www.integra-biosciences.com...
  • Page 26: Creating A New Dispense Program

    Repeat the procedure with the rightmost rows. Rows ( ): toggles between all rows, every second left rows or every second right rows. INTEGRA Biosciences AG...
  • Page 27 Optionally enter a default category, the name of the author and a comment. It is possible to write protect your program with a password, see "Modifying dispense programs" on page 29. Once everything is entered, press SAVE. www.integra-biosciences.com...
  • Page 28: Advanced Functions

    This ensures that the plates return to the same order that they were loaded in. Select Ask to decide for any of the options 1) - 3) before run start. INTEGRA Biosciences AG...
  • Page 29: Modifying Dispense Programs

    ( ). To activate additional password protection, click on the lower bar and enter the password defined in the device settings ( ). Press Cancel to exit the screen without activation. www.integra-biosciences.com...
  • Page 30: Troubleshooting/Faq

    General error No plate loaded Load a plate Database anomaly Unknown. Enter the Settings - Maintenance detected menu. Insert a USB drive and save the device log file. Contact service technician and send the log files. INTEGRA Biosciences AG...
  • Page 31: Chapter 5 Maintenance

    View: Steps which are used in a cleaning program or is write- or password- protected cannot be edited or deleted. Duplicate: Copies the selected step. Enter a new number. Delete: Deletes the selected step. Press Save as to store and name your modified cleaning program. www.integra-biosciences.com...
  • Page 32: Flushing The Tubing After Use

    Do not autoclave any other parts of the WELLJET than specified. Alternatively, the dispensing cassettes can be decontaminated in Virkon 1–3%, Ethanol 70% or glutaraldehyde 4% solution for 10 minutes. Afterwards rinse them with deionized water. INTEGRA Biosciences AG...
  • Page 33: Performance For Non-Aqueous Solutions

    Advanced Functions, if necessary. A liquid factor of e.g. 1.01 increases the dispense volume of all channels by 1%. 1. See Batista E and Paton R (2007). The selection of water property formulae for volume and flow calibration. BIPM and IOP Publishing Ltd, Metrologia 44 (2007) 453 – 463. www.integra-biosciences.com...
  • Page 34: Welljet

    It is recommended to save your dispense and cleaning programs, your labware library and your settings regularly. Select System settings - Backup and save your data on a USB drive. This backup can be imported on another device. INTEGRA Biosciences AG...
  • Page 35: Servicing

    INTEGRA Biosciences recommends annual preventative maintenance service for the WELLJET dispenser. Please contact INTEGRA for pricing and details. If liquid ever enters the internals of your WELLJET, please contact INTEGRA Biosciences for service advice. In case of a technical error, enter the Settings - Maintenance menu and save the device log files on a USB drive.
  • Page 36: Technical Data

    6, 12, 24, 48, 96, 384, 1536, shallow & deep well plates formats Compatible plate 5-64 mm 9-25 mm (stacker mode) heights 5-64 mm (manual mode) 1. The number of plates may vary depending on their height and might be lower for plates with lids. INTEGRA Biosciences AG...
  • Page 37: Intellectual Property

    INTEGRA BIOSCIENCES support@integra-biosciences.com or call us on +41 81 286 95 11. This service is free of charge. If you request physical copies you will be charged a fee covering the cost of reproduction and shipment. Dispensing cassettes 6.4.1...
  • Page 38: Dispensing Speeds

    43 s 49 s 6.4.3 Accuracy and precision specifications Test volume Accuracy Precision Cassette (µl) (±%) (≤%) part no. 5100 (8-ch small) 5101 (8-ch large) 5110 (16-ch small) The specifications apply only to dispenses of aqueous solutions. INTEGRA Biosciences AG...
  • Page 39: Life Time Expectancy

    Well Dispense Number of Cassette Max. volume/ plates volume (µl) plates part no. channel (l) 1000 2000 5100 4000 (8-ch small) 1000 2500 2000 5101 4000 (8-ch large) 2000 5000 2000 5000 5110 10000 (16-ch small) 1536 1250 2500 www.integra-biosciences.com...
  • Page 40: Chemical Compatibility

    Molded silicone, platinum cured Dispensing nozzles Polypropylene and connector The table below rates the compatibility to a few of the chemicals commonly used in laboratories. INTEGRA Biosciences AG assumes no liability for the information contained in the table. Ratings Chemical Silicone...
  • Page 41: Accessories And Consumables

    Sterile, pack of 30 (30 individually wrapped, 1 base) 4311 Sterile, pack of 200 (4 sleeves, 1 base) 4312 polypropylene Trial pack, sterile (3 reservoirs, 1 base) 4315 Sterile, pack of 30 (30 individually wrapped, 1 base) 4316 Sterile, pack of 200 (4 sleeves, 1 base) 4317 www.integra-biosciences.com...
  • Page 42 Manufacturer and customer service Your local INTEGRA Biosciences representative, further information, and operating instructions in other languages can be found at www.integra-biosciences.com or are available on request info@integra-biosciences.com. INTEGRA Biosciences AG INTEGRA Biosciences Corp.

This manual is also suitable for:

Welljet 5001

Table of Contents