Festo CPX-AP-A Operating Instructions Manual

Automation system

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CPX-AP-A

Automation system

Operating instruc-

tions

8161875

2022-07

[8161877]

Table of Contents

Summary of Contents for Festo CPX-AP-A

Page 1 CPX-AP-A Automation system Operating instruc- tions 8161875 2022-07 [8161877]...
Page 2 Translation of the original instructions IO-Link is a registered trademark of its respective trademark holder in certain countries. ®...
Page 3: Table Of Contents
10.4 Load voltage monitoring ........... . 32 Festo — CPX-AP-A — 2022-07...
Page 4 12.3 Technical data for UL/CSA certification ........39 Festo — CPX-AP-A — 2022-07...
Page 5: About This Document
The product labelling and the Data Matrix Code are printed on the housings of the modules. Scanning the Data Matrix Code with an appropriate device opens the Festo Internet page with documents appropriate for the product. Alternatively, the Product Key (11-digit alphanumeric code on the product labelling) can be entered in the search field è...
Page 6: Training Of Qualified Personnel
IEC/EN/UL/CSA 60950-1 or IEC/EN/UL/CSA 62368-1 or a Class 2 circuit in accordance to NEC or CEC. Additional information – Contact the regional Festo contact if you have technical problems è www.festo.com. – Accessories and spare parts è www.festo.com/catalogue. Festo — CPX-AP-A — 2022-07...
Page 7: Product Overview
Digital input module End plate with AP system communication VTSA interface with M12-L system supply EtherCat interface Valve terminal VTSA Digital input module with channel diagnos- MPA-S interface with valve terminal tics Analogue input module Festo — CPX-AP-A — 2022-07...
Page 8: Modules
Interlinking module Electronics module Electronics module The housing top part of CPX-AP-A modules is called the electronic module. Electronic modules provide the necessary connections for sensors, actuators or interfaces. Interlinking module The housing bottom part of CPX-AP-A modules is called the interlinking module. Interlinking modules are used for the electrical and mechanical linkage of the modules.
Page 9: Product Variants
– Access to system parameters (read/write), input/output signals and diagnostics data (depending on the interface). Input/output module Fig. 4: Input/output module, example CPX-AP-A-16DI-D-M12-5P The input/output modules include various module types: – Digital input/output modules can be used, for example, to query sensor signals or to control actuators.
Page 10 Product overview Basic interlinking module Fig. 5: Basic interlinking module, example CPX-AP-A-SB The basic interlinking module is used for the electrical linkage of modules. Key features – Double or single interlinking module Interlinking module with system supply Fig. 6: Interlinking module with system supply, example CPX-AP-AS-1-M12 The operating voltage and load voltage are supplied via the interlinking modules with system supply.
Page 11 Interlinking modules with additional supply to left or right Fig. 8: Interlinking modules with additional supply to left or right, example CPX-AP-A-M12-AL Additional load voltage for outputs and valves is supplied via the interlinking modules with additional supply.
Page 12 Product overview Key features – Current consumption load voltage of the outputs – Load voltage to right (CPX-AP-A-M12-AR) or to left (CPX-AP-A-M12-AL) Connection Position next to the system supply right and left right 7/8" right Push-pull right and left Tab. 4: Placement of the additional supply Interlinking module with forwarding supply Fig.
Page 13 End plates Fig. 10: End plate, example CPX-AP-A-EPL Key features – Right end plate (CPX-AP-A-EPR) for operation without valve terminal. – Left end plate (CPX-AP-A-EPL) with connection for functional earth. End plates EPLI, EPLI-S Fig. 11: End plates, example EPLI-S Key features –...
Page 14: Led Displays
The automation system is connected to a higher-level controller via an interface. The behaviour of the automation system can be adapted to the various requirements by access to internal parameters. Various diagnostics functions such as open load and channel diagnostics are also available. Festo — CPX-AP-A — 2022-07...
Page 15: System Communication And Address Assignment
– Always attach the connecting cables for the modules to the connection [XF10]. – Always attach the forwarding of the connecting cables to the connection [XF20]. – Only use approved connecting cables from the Festo catalogue è www.festo.com/catalogue. Behaviour in the event of incorrect configuration after restart...
Page 16: Assembly
3. Mount H-rail every 100 mm on the mounting surface. 4. Mount the clamping piece on the right and left end plates. 5. Attach the automation system to the upper slot of the H-rail. 6. Swivel the automation system to the H-rail. Festo — CPX-AP-A — 2022-07...
Page 17: Support System Mounting
Fig. 15: Rear view: H-rail mounting Clamping piece 6.1.2 Support system mounting Mountings are pre-assembled depending on the configuration. – A maximum of 6 CPX-AP-A modules between the end plates or between the end plate and pneu- matic interface. Festo — CPX-AP-A — 2022-07...
Page 18: Wall Mounting
Fig. 17: Number of mounting brackets per expansion stage Select the number and position of the mounting brackets so that there is a maximum of 3 single-width modules side-by-side that are not also fastened with a mounting bracket. Festo — CPX-AP-A — 2022-07...
Page 19 If this is not possible due to another power feed, attach the bracket to the right of it. Attaching mounting bracket Attach the mounting brackets to one module or between two modules depending on the number of modules. Festo — CPX-AP-A — 2022-07...
Page 20: Installation
Plug 7/8", 5-pin Signal 0 V DC load supply PL 0 V DC logic supply PS Functional earth FE +24 V DC logic supply PS +24 V DC load supply PL Tab. 7: System supply Festo — CPX-AP-A — 2022-07...
Page 21 Forwarding supply M8 socket, 4-pin, A-coded Signal +24 V DC logic supply PS 0 V DC load supply PL 0 V DC logic supply PS +24 V DC load supply PL Tab. 10: Forwarding supply Festo — CPX-AP-A — 2022-07...
Page 22 M12 socket, 5-pin, L-coded Signal +24 V DC logic supply PS 0 V DC logic supply PS +24 V DC load supply PL 0 V DC load supply PL Functional earth FE Tab. 13: Forwarding supply Festo — CPX-AP-A — 2022-07...
Page 23 0 V DC logic supply PS +24 V DC load supply PL 0 V DC load supply PL Functional earth FE Tab. 16: System supply Additional supply Push-pull plug, 5-pin Signal +24 V DC load supply PL Festo — CPX-AP-A — 2022-07...
Page 24: Connecting Electrical Cables
The power to the automation system is supplied by feeds in the interlinking modules. They forward the operating voltage and the load voltage to the adjacent modules. The voltages can be supplied jointly by one fixed power supply or separately by two fixed power supplies. Festo — CPX-AP-A — 2022-07...
Page 25: Connection Example
Fuse for load voltage line protection The load supply PL can be switched on and off at any time. When switched off, the electrical outputs or valves are not active, even if they are actuated. Festo — CPX-AP-A — 2022-07...
Page 26: Earthing
The earth terminal is a functional earth connection. It serves to reduce the immunity to interference and is not for protection. Options for earthing: – Left end plate – Left end plate and supply cable – Supply cable Festo — CPX-AP-A — 2022-07...
Page 27: Commissioning
– Earthing cables should be as short as possible. Commissioning In order to avoid connection and addressing faults, the automation system CPX-AP-A must be commis- sioned as follows: 1. Check assembly and connections. 2. Configure the settings at the interface.
Page 28: Configuring The Settings At The Interface
Detailed information on the control elements of the applicable interface è Product-specific documentation Testing function without higher-order controller 1. Switch on PS and PL power supplies. 2. Test the response of the automation system CPX-AP-A: – Connected actuators – LED displays The following LED displays must be green: –...
Page 29: Diagnostics Status
2. The resultant hexadecimal 4-byte number displayed as a decimal number equals the diagnostics number in the ungrouped overview. The diagnostics categories listed are used in several product areas, including outside CPX-AP. Depending on the specific product used, only parts of this complete list will be used. Festo — CPX-AP-A — 2022-07...
Page 30 No allocation Motion Homing Motion Control Configuration/parameterisation No allocation Limit values Parameter set Monitoring Limitations Motion monitoring Limit values Zero angle detection Analogue input Valve Communication No allocation PROFIBUS PROFINET EtherCAT DeviceNet EtherNet/IP Sercos CBUS Festo — CPX-AP-A — 2022-07...
Page 31 Device description Maintenance Operating time Various Diagnostics Auto-tuning External device CDSB IO-Link device Security (data) User login Encoder No allocation EnDat Hiperface Quadrature (incremental encoder) Nikon A Sin/Cos Tab. 21: Grouping of the diagnostics messages Festo — CPX-AP-A — 2022-07...
Page 32: Load Voltage Monitoring
– green light green light Overvoltage PL – green light flashing red Undervoltage PL – green light flashing red Switch off PL – green light flashing green Tab. 22: Load voltage monitoring - inactive (0) Festo — CPX-AP-A — 2022-07...
Page 33 (PL) 24 V DC red light flashing red Switch off PL 02 | 01 | 0105 (error) Undervoltage in load supply (PL) 24 V DC red light flashing red Tab. 24: Load voltage monitoring - active (2) Festo — CPX-AP-A — 2022-07...
Page 34: Modification
The automation system is fully assembled upon delivery and is marked with certifications on the left end plate. A conversion can be checked for plausibility in the Festo online configurator. – The original certifications no longer apply to conversions or expansions.
Page 35: Overview
Inspection window self-tapping screw Electronics module Screw Tightening torque Electronics module self-tapping screw 0.85 Nm ± 10% Interlinking module self-tapping screw 5.4 Nm ± 10% Inspection window screw 0.35 Nm ± 10% Tab. 25: Tightening torque Festo — CPX-AP-A — 2022-07...
Page 36: Exchange Of Modules
4. Tighten the self-tapping screws crosswise. 11.4 Expansion – Expansions must be checked for plausibility in the Festo online configurator. Approvals are invalid for invalid configurations. – Note the number and position of the mounting brackets è 6.1.3 Wall mounting.
Page 37: Technical Data
(Safe extra-low voltage/Protected extra-low voltage) in accordance with IEC 60204-1 and IEC 60364-4-41) CE marking In accordance with EU EMC Directive See declaration of conformity è www.festo.com Electromagnetic compatibility See declaration of conformity è www.festo.com Mounting position Mounting system: any...
Page 38: Technical Data, Mechanical
Severity level 1 Severity level 2 Severity level 1 Severity level 2 Severity level 1 Severity level 2 ±150 ±300 Tab. 29: Shock load Continuous shock load Acceleration [m/s Duration [ms] Shocks per direction Severity level 1 Severity level 1 Severity level 1 1000 ±150 Tab. 30: Continuous shock load Festo — CPX-AP-A — 2022-07...
Page 39: Technical Data, Electrical
IEC/EN/UL/CSA 61010-1 or on a Limited Power Source (LPS) in accordance to IEC/EN/UL/CSA 60950-1 or IEC/EN/UL/CSA 62368-1 or a Class 2 circuit in accord- ance to NEC or CEC. Pollution degree Use in an environment with pollution degree 2 (or better). Festo — CPX-AP-A — 2022-07...
Page 40 Supply voltage Max. 30 V DC, Class 2 Max. input current Maximum fluid temperature/ambient 50 °C/120 °F Humidity 5-95% non-condensing Max. installation height 2000 m Tab. 32: Electrical data and ambient conditions for UL/CSA Festo — CPX-AP-A — 2022-07...

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