Festo CPX-AP-I Manual
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Festo CPX-AP-I Manual

Automation system
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CPX-AP-I
Automation system
Operating instruc-
tions
8168784
2022-06a
[8168786]

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Summary of Contents for Festo CPX-AP-I

  • Page 1 CPX-AP-I Automation system Operating instruc- tions 8168784 2022-06a [8168786]...
  • Page 2 Translation of the original instructions , DEVICENET , EtherCAT , IO-Link , PI PROFIBUS PROFINET , PROFIdrive , SERCOS are regis- ® ® ® ® ® ® ® tered trademarks of the respective trademark owners in certain countries.

  • Page 3: Table Of Contents

    Configuring the settings at the interface........24 Test the function of the automation system CPX-AP-I (without higher-order controller) .
  • Page 4 11.2 Technical data for UL certification ..........50 Festo — CPX-AP-I — 2022-06a...

  • Page 5: About This Document

    The product labelling and the Data Matrix Code are printed on the housings of the modules. Scanning the Data Matrix Code with an appropriate device opens the Festo Internet page with documents appropriate for the product. Alternatively, the Product Key (11-digit alphanumeric code on the product labelling) can be entered in the search field è...

  • Page 6: Safety

    – Technical data and environmental conditions may be subject to change in order to comply with Underwriters Laboratories Inc. (UL) certification requirements for the USA and Canada. Deviating values è 11.2 Technical data for UL certification. Festo — CPX-AP-I — 2022-06a...

  • Page 7: Additional Information

    Different module types with different connection technology are available. An automation system CPX-AP-I consists of an interface and at least one other module. For system communication, the individual modules in an automation system CPX-AP-I are connected to each other by connecting cables.

  • Page 8: Structure

    4 Digital input/output module 11 IO-Link master 5 Digital input module or analogue input 12 IO-Link device module 13 Digital input module (without transmission) 6 Electrical interface (example for valve terminal VTUG) 7 AP system communication Festo — CPX-AP-I — 2022-06a...

  • Page 9: Product Variants

    – Digital input/output modules can be used, for example, to query sensor signals or to control actuators. – An analogue input module in an automation system CPX-AP-I receives ana- logue input signals. – A IO-Link master in an automation system CPX-AP-I includes multiple IO- Link Ports for the integration of IO-Link Devices.

  • Page 10: Led Displays

    Product overview Electrical interfaces Module Function Valve terminals, e.g. VTUG or MPAL, can be controlled via the automation system CPX-AP-I with electrical interfaces. VAEM-L1-S-...-AP VMPAL-EPL-AP Tab. 6: Electrical interfaces 4.2.3 LED displays Depending on the module, the modules have various LED displays for visualising status and diagnos- tics.

  • Page 11: System Communication And Address Assignment

    [XF10]. Connection [XF20] is available for transmission to another module. The addresses of the modules are assigned automatically every time the automation system CPX-AP-I is started. The interface is assigned address 1. The modules are addressed at terminals [XF20] and [XF21] in ascending order for each string, starting with the string at terminal [XF20].
  • Page 12 • Always connect the connecting cables for the modules to the connection [XF10]. • Always connect the forwarding of the connecting cables to the connection [XF20]. • Only use permissible connecting cables from the Festo catalogue è www.festo.com/catalogue. Behaviour in the event of incorrect configuration after restart...

  • Page 13: Assembly

    Certain minimum distances must be observed when installing the modules to ensure sufficient space for the connecting cables. The minimum distances to be observed depend on the modules and the type of connectors used (straight or angled). Fig. 3: Mounting distances and installation space (example for CPX-AP-I-8DI-M8-3P) Festo — CPX-AP-I — 2022-06a...
  • Page 14 Minimum distances [mm] Distance between mounting holes [mm] 87.5 (CPX-AP-I-4DI-M8-3P) 102.5 (CPX-AP-I-4DI-M8-3P) 22.5 20.5 20.5 35.5 20.5 13.8 13.8 Tab. 7: Mounting distances and installation space Mounting distances of the electrical interfaces è Product-specific documentation Festo — CPX-AP-I — 2022-06a...

  • Page 15: Direct Mounting

    DIN EN ISO 4762. When installing the modules, note the following: – Always use two retaining screws. – Use suitable washers. – Observe a tightening torque of 1.2 Nm. – Functional earth connection è 7.2 Functional earth FE Festo — CPX-AP-I — 2022-06a...
  • Page 16 2 Washer 6 Cable lug with earthing cable (optional) 3 Socket head screw M4 7 Mounting interface, lateral bottom and con- 4 Module nection for functional earth FE (example for CPX-AP-I-8DI-M12-5POL) 8 Mounting interface, lateral top Festo — CPX-AP-I — 2022-06a...

  • Page 17: Installation

    NOTICE Property damage due to overload of the cables. • Observe the maximum acceptable current load of the cables. • Only use permissible cables from the Festo catalogue for the power supply è www.festo.com/catalogue. NOTICE Loss of function due to voltage drop.
  • Page 18 6 Voltage forwarding (if necessary) 3 Digital input/output module 7 SELV/PELV fixed power supply for feeding 4 Digital input module the power supply to the interface 8 SELV/PELV fixed power supply for separate feed of the power supply Festo — CPX-AP-I — 2022-06a...

  • Page 19: Voltage Drop

    Determination of the voltage drop based on the cable length and current è Tab. 8 Determination of voltage drop in the cables. The values specified here are valid for approved cables with a core cross-section of 0.5 mm² from the Festo catalogue. Information for the exact calculation è 7.1.2.1 Calculating the voltage drop.
  • Page 20 The specification of the line resistance in the table comprises the forward and return line including the forward resistance of the modules. The specified values are valid for approved connecting cables with a core cross-section of 0.5 mm² from the Festo catalogue. Cable length [m] 10.0...
  • Page 21 [mA] – [mA] 2094 2089 – Voltage drop per connecting cable The voltage drop on the cable can be calculated from the current consumption of a module: U = R × I [mV] [mV] 1508 Festo — CPX-AP-I — 2022-06a...

  • Page 22: Electrical Isolation

    Tab. 10: Example for calculation of the voltage drop 7.1.3 Electrical isolation There is potential separation between the internal electronics and the following interfaces in the modules of the CPX-AP-I automation system: – Network interfaces of the interfaces, – System communication – Load supply PL Information on the potential separations of the inputs and outputs of the modules è...

  • Page 23: Functional Earth Fe

    1. Switch off the power supply. 2. Disconnect the cables. Commissioning In order to avoid connection and addressing errors, the automation system CPX-AP-I must be commis- sioned as follows: 1. Check assembly and connections. 2. Configure the settings at the interface.

  • Page 24: Checking Assembly And Connections

    Test the function of the automation system CPX-AP-I (without higher-order controller) 1. Switch on PS and PL power supplies. 2. Test the response of the automation system CPX-AP-I: – Connected actuators – LED displays The following LED displays must be green: –...

  • Page 25: Diagnostic Status

    The diagnostic categories listed are used in several products è Tab. 12 Grouping of the diagnostic messages. Depending on the specific product used, only parts of this complete list will be used. Main group Sub-group Current Short circuit I²t Festo — CPX-AP-I — 2022-06a...
  • Page 26 Homing Motion Control Configuration/parameterisation No allocation Limit values Parameter set Monitoring Limitations Motion monitoring Limit values Zero angle detection Analogue input Valve Communication No allocation PROFIBUS PROFINET EtherCAT DEVICENET Ethernet SERCOS CBUS PROFIdrive IO-Link I-Port Festo — CPX-AP-I — 2022-06a...
  • Page 27 Device description Maintenance Operating time Various Diagnostics Auto-tuning External device CDSB IO-Link device Security (data) User login Encoder No allocation EnDat Hiperface Quadrature (incremental encoder) Nikon A Sin/Cos Tab. 12: Grouping of the diagnostic messages Festo — CPX-AP-I — 2022-06a...

  • Page 28: Load Voltage Monitoring

    – green light green light Overvoltage PL – green light flashing red Undervoltage PL – green light flashing red Switch off PL – green light flashing green Tab. 13: Load voltage monitoring - inactive (0) Festo — CPX-AP-I — 2022-06a...

  • Page 29: Diagnostic Messages

    Tab. 15: Load voltage monitoring - active (2) 10.5 Diagnostic messages The following table contains the diagnostic messages of all CPX-AP modules. The specifications %d or %u are replaced by concrete values when the diagnostic message is output by the device. Festo — CPX-AP-I — 2022-06a...
  • Page 30 02 | 01 | 0016 Undervoltage in logic Undervoltage in logic supply (PS) 24 V DC (33619990) supply (PS) 24 V DC – Undervoltage in logic supply (PS) 24 V DC Remedy Diag- Error, Warning nostic status Festo — CPX-AP-I — 2022-06a...
  • Page 31 Too much load connected at the powerforwarding UElsen. (33620529) overload PS The forwarding has been switched off. – Too much load connected at the powerfor- Remedy warding UElsen. The forwarding has been switched off. No automatic retry. Festo — CPX-AP-I — 2022-06a...
  • Page 32 – The startup parameter specified in the AP Remedy device description does not exist in the device or is different from the specification. Diag- Error nostic status Festo — CPX-AP-I — 2022-06a...
  • Page 33 – The pairing button was pressed. Remedy Diag- Information nostic status 06 | 02 | 0136 Higher threshold One channel has exceeded the high threshold. (100794678) exceeded – One channel has exceeded the high Remedy threshold. Festo — CPX-AP-I — 2022-06a...
  • Page 34 07 | 06 | 0125 Coil not connected The valve coil, which shall be switched, is not connected (117834021) or defect. – The valve coil, which shall be switched, is Remedy not connected or defect. Festo — CPX-AP-I — 2022-06a...
  • Page 35 Diag- Information nostic status 08 | 00 | 012E Device address The address, which was assigned to the device is invalid. (134218030) invalid – The address, which was assigned to the Remedy device is invalid. Festo — CPX-AP-I — 2022-06a...
  • Page 36 The type of the module cannot be determined or the (134218314) master does not support the module. – The type of the module cannot be deter- Remedy mined or the master does not support the module. Diag- Error nostic status Festo — CPX-AP-I — 2022-06a...
  • Page 37 Diag- Error nostic status 08 | 01 | 0132 AP master process The process data watchdog for the outputs timed out in (134283570) data output watchdog the master timed out Festo — CPX-AP-I — 2022-06a...
  • Page 38 – The AP system startup failed. The AP Remedy system is in emergency mode. Incompatible versions of communication stac possible. Diag- Error nostic status 08 | 01 | 013C Topology detection Topology detection failed (134283580) failed – Topology detection failed Remedy Festo — CPX-AP-I — 2022-06a...
  • Page 39 – For the AP device the device state "device Remedy invalid" was detected. Diag- Error nostic status 08 | 01 | 01B1 AP Startup delayed Unexpected error during startup. Automatic retry of (134283697) startup triggered. Festo — CPX-AP-I — 2022-06a...
  • Page 40 The current topology contains invalid connections. (134283813) – The current topology contains invalid con- Remedy nections. Diag- Maintenance Required nostic status 08 | 01 | 880F AP process data The AP process data controller returns an error. (134318095) internal error Festo — CPX-AP-I — 2022-06a...
  • Page 41 – DC activation register is invalid Remedy Diag- Error nostic status 08 | 04 | 0197 SyncType not sup- Configured SyncType (0x1C32.1 or 0x1C33.1) not sup- (134480279) ported ported. Check DC registers and supported SyncTypes (0x1C32.4 and 0x1C33.4) Festo — CPX-AP-I — 2022-06a...
  • Page 42 08 | 0A | 017F Process data mis- Reserved process length data for IO-Link device too small (134873471) match – Reserved process length data for IO-Link Remedy device too small Diag- Error nostic status Festo — CPX-AP-I — 2022-06a...
  • Page 43 0B | 04 | 00B7 Firmware invalid Firmware invalid (184811703) – Firmware invalid Remedy Diag- Error nostic status 0B | 07 | 00CC Initialization failed Initialization of device failed (185008332) – Initialization of device failed Remedy Festo — CPX-AP-I — 2022-06a...
  • Page 44 – Different data sources of the device have Remedy inconsistencies regarding the same target data. If this is an AP System inconsistencies exist between the Basic Informatios and the APDD or Startup APDD. Festo — CPX-AP-I — 2022-06a...
  • Page 45 – The condition counter value for valve coil Remedy has been reached. Diag- Maintenance Required nostic status 0D | 01 | 01DD Diagnosis Trace The diagnosis trace was resetted and all diagnoses (218169821) resetted removed. Festo — CPX-AP-I — 2022-06a...
  • Page 46 Diagnostics ID hex (dec) Message Description – The diagnosis trace was resetted and all 0D | 01 | 01DD Diagnosis Trace Remedy (218169821) resetted diagnoses removed. Diag- Information nostic status Tab. 16: Diagnostic messages Festo — CPX-AP-I — 2022-06a...
  • Page 47 By the use of SELV/PELV circuits shock (protection against (safe extra-low voltage/protected extra-low voltage) direct and indirect con- tact in accordance with IEC 61010-1) Electromagnetic compati- See declaration of conformity è www.festo.com/sp bility Mounting position Tab. 17: General technical data Festo — CPX-AP-I — 2022-06a...
  • Page 48 Tab. 19: Vibration load Shock load Acceleration [m/s Duration [ms] Shocks per direction ±150 ±300 Tab. 20: Shock load Continuous shock load Acceleration [m/s Duration [ms] Shocks per direction 1000 ±150 Tab. 21: Continuous shock load Festo — CPX-AP-I — 2022-06a...
  • Page 49 PL Tab. 22: Power supply The tolerance specifications of the voltage values are valid for the voltages at the applicable supply port of the modules. • Observe the voltage drop in the voltage transmission lines. Festo — CPX-AP-I — 2022-06a...
  • Page 50 Use in an environment with pollution degree 2 (or better). Installation site for indoor use only NEMA Type Rating for Enclosure Supply voltage max. 30 V DC, Class 2 Maximum fluid temperature/ambient 50 °C/120 °F Tab. 23: Electrical data and ambient conditions UL Festo — CPX-AP-I — 2022-06a...
  • Page 52 Copyright: Festo SE & Co. KG 73734 Esslingen Ruiter Straße 82 Deutschland Phone: +49 711 347-0 Internet: © 2022 all rights reserved to Festo SE & Co. KG www.festo.com...

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