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Translation of the Original Operating Instruction
Model
102 - 50
Part no.
706 - 0043
Eyelet
24 / 25
For future use, take note
and keep on hand with
the Eyeleter.
Eyeletting Machine
Maschinen - Produktion GmbH
Jahnstraße 82
D - 73037 Göppingen
Telefon +49 (0) 7161 / 6005-0
Telefax +49 (0) 7161 / 6005-78
http://www.hang.de
https://www.oesen-hang.de
info@hang.de
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Table of Contents
Related Manuals for HANG 102-50
Summary of Contents for HANG 102-50
- Page 1 24 / 25 Maschinen - Produktion GmbH For future use, take note Jahnstraße 82 and keep on hand with D - 73037 Göppingen the Eyeleter. Telefon +49 (0) 7161 / 6005-0 Telefax +49 (0) 7161 / 6005-78 http://www.hang.de https://www.oesen-hang.de info@hang.de...
- Page 2 Please inform us about any deficiencies or errors that you may notice in relation to our products. English edition, as of February 2021 Constantin Hang, Maschinen-Produktion GmbH, Jahnstraße. 82, D-73037 Göppingen This manual has been printed on reduced-chlorine bleached, wood-free paper.
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Page 3: Table Of Contents
Function ..........................13 5.3.1 Work procedure ......................13 Operation ........................14 Safety regulations ....................... 14 Controls..........................14 Preparation for operation ....................15 6.3.1 Footswitch / manual operation ..................15 6.3.2 Refilling with eyelets ...................... 16 Automatic eyeletting machine 102-50 Hang OM... - Page 4 10.2 Preparation for storage ....................... 35 11 Disposal ........................36 11.1 Safety regulations ....................... 36 11.2 Procedure ........................... 36 12 List of images ......................38 13 List of abbreviations ....................39 14 Glossary ........................40 15 Appendix ........................41 Hang OM Automatic eyeletting machine 102-50...
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Page 5: Introduction
These symbols are used to describe actions. This symbol is used to identify actions that are described in a different section of the operating manual. Arrows are used to identify automatic processes or situations that should adjust automatically. Automatic eyeletting machine 102-50 Hang OM... -
Page 6: Safety Regulations
Only qualified specialists are permitted to carry out repairs. Never bridge or bypass protective and safety equipment. Dismantled safety equipment must be replaced before recommissioning and checked to ensure that it is functioning correctly. Hang OM Automatic eyeletting machine 102-50... -
Page 7: Intended Use
Only the eyelet type for which the machine was built can be processed. The eyelet feed with container, as well as possibly also cylinder and punch, must be adjusted so that other eyelets can be processed. Contact Customer Service at Hang for this purpose. Examples of improper use Riveting of: ... -
Page 8: Safety Information
Electrical specialists (e.g. industrial electricians) Disposal: Skilled workers 3.6 Emergency procedures Press the toggle switch [7/6.2.1] and remove the mains plug. Only ABC extinguishers may be used to extinguish fires involving the eyeletting machine. Hang OM Automatic eyeletting machine 102-50... -
Page 9: Residual Risks
[3]. Prior to performing repair work, set the toggle switch to "OFF" and remove the mains plug. These activities may be performed by a skilled electrician only. Automatic eyeletting machine 102-50 Hang OM... -
Page 10: Protective Equipment
Overruns the stopping point (continuous operation) Warning sign “Danger of death from high Visual inspection voltage!” Must be present Cover plate Prevents life-threatening Visual inspection contact between live parts. Must be screwed down tightly Hang OM Automatic eyeletting machine 102-50... -
Page 11: Transport And Installation
If it is apparent that there is damage due to transport or the delivery is incomplete, report this to the forwarder or Hang immediately. 4.3 Interim storage If the eyeletting machine has to be stored for an intermediate period, this should preferably be done in the original packaging. -
Page 12: Design And Function
Working height Min. 750 mm Environmental impact Sound pressure level 71 dB(A) peak value as defined in EN CEN TC 198 WG 3 N 14 DEF - J.11.6 - KL 3 Hang OM Automatic eyeletting machine 102-50... -
Page 13: Structural Design
Electrical system (switch box) Controls the sequence of operations Eyeletting tool Takes up the eyelet and rivets the paper stack Rear stop Holds the paper stack in place Lateral stop Holds the paper stack in place Automatic eyeletting machine 102-50 Hang OM... -
Page 14: Function
The lower punch reshapes the lower end of the eyelet (see image below). The upper punch moves back and releases the eyelet connection. Image 5.3.1 Eyelet connection Upper punch Eyelet Lower punch Paper stack Catch pin Hang OM Automatic eyeletting machine 102-50... -
Page 15: Operation
Positions the paper stack for eye punching Protective hood Safeguards the hazard zone (pivoting) Cover Palm button (fuse) Protects the motor against an overload Pushbutton Triggers a work cycle Toggle switch "ON" and "OFF" switch Automatic eyeletting machine 102-50 Hang OM... -
Page 16: Preparation For Operation
6.3.1 Foot switch / manual operation If you are operating the eyeletting machine without a foot switch, you must connect the jumper [1] to the plug coupling [2] of the foot switch. Image 6.3.1 Jumper for manual mode Hang OM Automatic eyeletting machine 102-50... -
Page 17: Refilling With Eyelets
6.4.2 Inserting eyelets Push the documents to be eyeletted against the stops [1/6.2.1] [2/6.2.1]. Initiate the eyeletting process by pressing the pushbutton or the foot switch (optional). A work cycle takes place automatically. Automatic eyeletting machine 102-50 Hang OM... -
Page 18: Switching Off
Danger from operational eyeletting machine. Risk of hand injuries. Set the toggle switch to "OFF ” before commencing work. Secure the eyeletting machine against restarting (e.g. remove the mains plug). Hang OM Automatic eyeletting machine 102-50... -
Page 19: Setup
Secure the eyeletting machine to prevent it from restarting (remove the mains plug). Pull the eyeletting machine forwards so it sits approximately 130mm beyond the edge of your work table. Fold the protective hood [3 / 6.2.1] up. Automatic eyeletting machine 102-50 Hang OM... - Page 20 Operation Image 6.5.1 Pressure setting Remove the four screws [1/6.5.1] using a hexagon key. Image 6.5.2 Pressure setting Carefully pull the worktop [1/6.5.2] forwards, remove it and set it to one side. Hang OM Automatic eyeletting machine 102-50...
- Page 21 To the left - lower punch moves downwards - riveting pressure decreases. Re-tighten the screw [4] on the frame [3]. Close the protective hood and test the eye punch (follow the instructions in Operation chapter). “ ” Reattach the worktop. Automatic eyeletting machine 102-50 Hang OM...
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Page 22: Adjusting The Stops
Loosen the wing grip [2] and set the distance by sliding the rear stop [3] down using the wing grip [1]. Then re-tighten the wing grip [2] 6.6.2 Adjusting the lateral stop Image 6.6.2 Adjusting the lateral stop Hang OM Automatic eyeletting machine 102-50... - Page 23 Operation Loosen the Screw [1] and set the distance by sliding the side stop [2]. Then re-tighten the Screw [2]. Automatic eyeletting machine 102-50 Hang OM...
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Page 24: Maintenance
"Protective and monitoring equipment” chapter. 40 h Oil gear segment Oil (L-AN) 40 h Oil bearing point Oil (L-AN) 40 h Oil cylinder guides Oil (L-AN) 1 000 h “Cleaning the feed channel", see paragraph 7.3 Hang OM Automatic eyeletting machine 102-50... -
Page 25: Lubrication
Oil each of the lubrication points with one or two drops of oil. Remove the excess oil with a rag. Dispose of the cloth in an environmentally friendly manner. Image 7.2.2 Lubrication points Automatic eyeletting machine 102-50 Hang OM... -
Page 26: Cleaning The Feed Channel
Insert a small part of the cloth in the gaps of the feed channel, and then move it through the entire length of the feed area. Repeat the process several times until there are no more deposits to be seen on the cloth. Image 7.3.1 Feed channel Hang OM Automatic eyeletting machine 102-50... -
Page 27: Faults
Home position is Controller fault or Check the controller using the electrical system overrun defective limit switch circuit diagram. Replace the proximity switch or remaster the proximity switch and cam on the drive unit. Automatic eyeletting machine 102-50 Hang OM... -
Page 28: Repairs
If components or modules are repaired or functional processes modified which are not described here, then the guarantee will be voided and Hang will accept no liability for the functional capability or safety of the eyeletting machine. Always switch the eyeletting machine off before beginning repair work and secure the eyeletting machine to prevent it from being switched back on (e.g. -
Page 29: Tool Change
Secure the eyeletting machine to prevent it from switching on (remove the mains plug). Pull the eyeletting machine forwards so it sits approximately 130mm beyond the edge of your work table. Fold the protective hood [3/6.2.1] up. Automatic eyeletting machine 102-50 Hang OM... - Page 30 Image 9.2.1 Dismantling the lower punch Remove the 4 screws [1/9.2.1] using a hexagon key. Image 9.2.2 Dismantling the lower punch Carefully pull the worktop [1/9.2.2] forwards, remove it and set it to one side Hang OM Automatic eyeletting machine 102-50...
- Page 31 [2] using the 12mm open-end spanner. Remove the catch pin [3] from the cylinder [1]. Only ever replace the entire tool set and only ever use genuine Hang spare parts. Installing the upper punch Screw in the new upper punch together with the catch pin into the cylinder ...
- Page 32 Repairs Image 9.2.5 Assembling the upper punch Hang OM Automatic eyeletting machine 102-50...
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Page 33: Emptying Storage Containers
Before removing the storage container [2] have a sufficiently large container at hand to catch the eyelets. Image 9.3.1 Eyelet storage container Remove the two screws [1] and remove the cover [3]. Loosen and remove screws [4] and [5]. Automatic eyeletting machine 102-50 Hang OM... -
Page 34: Changing The Bristle Disk
The plastic bristles become worn after a long period of time meaning that the abovementioned task cannot be carried out properly. This results in an increasing number of faults during the eyelet feed process meaning the bristle disk needs to be replaced. Hang OM Automatic eyeletting machine 102-50... - Page 35 Perform all of the tasks described above in the chapter Repair - Emptying “ storage containers ” Remove the safeguard [1]. Pull off the bristle disk [2]. Install in the opposite sequence. Automatic eyeletting machine 102-50 Hang OM...
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Page 36: Decommissioning - Packaging
Pack the machine into a plastic film bag first of all and then add hygroscopic drying agent. Seal the plastic film bag in the cardboard box so that it is air-tight. Hang OM Automatic eyeletting machine 102-50... -
Page 37: Disposal
Before starting the disposal process: Contact the relevant waste management authority for information on the environmental compatibility, health risks and disposal options pertaining to the materials in question. Please contact Hang if this information is inadequate. Automatic eyeletting machine 102-50 Hang OM... - Page 38 Separate metals, plastics and composite materials according to type and deliver for recycling. Electrical scrap Separate out cables, boards, switches and the electrical motor and dispose of these in an environmentally friendly manner. Hang OM Automatic eyeletting machine 102-50...
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Page 39: List Of Images
Feed channel Image 9.2.1 Dismantling the lower punch Image 9.2.2 Dismantling the lower punch Image 9.2.3 Dismantling the lower punch Image 9.2.5 Assembling the upper punch Image 9.3.1 Eyelet storage container Image 9.4.1 Bristle disk Automatic eyeletting machine 102-50 Hang OM... -
Page 40: List Of Abbreviations
Operating manual e.g. example e.g. for example if app. if applicable Electromagnetic compatibility Chap. Chapter L-AN Brief description of a machine oil as per DIN 51 502. Pos. Position Tab. Table German trade association regulations Hang OM Automatic eyeletting machine 102-50... -
Page 41: Glossary
Chute (for eyelets) in which the individual eyelets are fed downwards into the tool. Feed baffle Device in the eyelet container that separates out and aligns the eyelets for transfer into the feed channel Automatic eyeletting machine 102-50 Hang OM... -
Page 42: Appendix
Appendix 15 Appendix Template for operating personnel Spare parts lists Template for ordering replacement parts Electrical parts lists Electrical circuit diagrams Hang OM Automatic eyeletting machine 102-50... - Page 43 Form for Operating Personnel The knowledge of the operating personnel has been checked by a competent person (e.g. supervisor, safety representative) prior to the start of work. It is recommended that the test be repeated every six months. I herewith confirm that I have read and understood Chapters ..and Chapter 1 „Safety Precautions“...
- Page 44 Deckblatt Hang E Constantin Hang Maschinen-Produktion GmbH Jahnstrasse 82 73037 Göppingen www.hang.de Onlineshop: www.oesen-hang.de Fon: 07161/6005-0 Fax: 07161/6005-78 Company / Client: Project: piccostar 102-50+60 Draw number: Serial number: Weight: Name Eplan: 102-50+60_E-UL 110V Type: 102-50 / 102-60 Controle voltage: 24 VDC Assembled feed line: 1ph.
- Page 45 S : Change mechanism to electric signal T : Transmission of the same energie U : Hold of elements V : Execute of materials W : Conduction of signals X : Connecting of objects Constantin Hang GmbH Datum 07.11.2018 Gerneral Information E US Maschinen-Produktion Bearb.
- Page 46 23.01.2019 elektro =Report+STK/1 Artikelstückliste : IFM.IFS 204 - MOE.M22-K01 28.05.2019 elektro =Report+STK/2 Artikelstückliste : MOE.M22-K10 - WIE.ST18_4S 28.05.2019 elektro Constantin Hang GmbH Datum 28.05.2019 Inhaltsverzeichnis : /1 - =Report+STK/2 Maschinen-Produktion Bearb. Jahnstrasse 82 piccostar 102-50+60 Gepr Blatt 73037 Göppingen Änderung...
- Page 47 Einbauort Montageplatte Schaltschrank +STK Einbauort Auswertung Stückliste +KBL Einbauort Auswertung Kabelplan +U02 Einbauort Bendientableau +U01 Einbauort +U021 Einbauort Constantin Hang GmbH Datum 07.11.2018 Strukturkennzeichenübersicht Maschinen-Produktion Bearb. Jahnstrasse 82 piccostar 102-50+60 Gepr Blatt 73037 Göppingen Änderung Datum Name Urspr Ersetzt durch...
- Page 48 UK5-HESI DILEM-01-G(24VDC) 94.04 94.04 94.04 WNT12-24VDC-12W/0,5A 200mm 125 mm Hauptschalter 60 mm =SS+MP-X02 50 mm 200mm 200 mm =SS+MP/1 Constantin Hang GmbH Datum 28.05.2019 Übersicht Montageplatte Maschinen-Produktion Bearb. Jahnstrasse 82 piccostar 102-50+60 Gepr Blatt 73037 Göppingen Änderung Datum Name Urspr...
- Page 49 K-MG 040 i=50 063-2 MOC63C2B14 Laipple 451-0607 Θ -X02 = -X02 Geräteanschluß -X00 power supply main drive 1ph. 110V, 60Hz, 0,40kVA, H05VV-F 3x1,5m² =+/50 Constantin Hang GmbH Datum 28.05.2019 Schaltschrank main circuit Maschinen-Produktion Bearb. Montageplatte Schaltschrank Jahnstrasse 82 piccostar 102-50+60 Gepr Blatt 73037 Göppingen...
- Page 50 L02- /2.6 /2.1 /1.7 /2.6 /2.5 /1.7 /2.6 /2.4 start 360° release main drive cycle switch =Report+STK/1 Constantin Hang GmbH Datum 23.01.2019 Schaltschrank control circuit Maschinen-Produktion Bearb. Montageplatte Schaltschrank Jahnstrasse 82 piccostar 102-50+60 Gepr Blatt 73037 Göppingen Änderung Datum Name...
- Page 51 Stück Löffelhardt =SS+MP-S01 Kontaktelement, 1Ö, Frontbefestigung M22-K01 Moeller MOE.M22-K01 =SS+MP/2.1 Stück 416-0026 216378 Löffelhardt =SS+MP/2 Constantin Hang GmbH Datum 28.05.2019 Report Dokumentation Artikelstückliste : IFM.IFS 204 - MOE.M22-K01 Maschinen-Produktion Bearb. Auswertung Stückliste Jahnstrasse 82 piccostar 102-50+60 Gepr Blatt 73037 Göppingen Änderung...
- Page 52 Stecker Fußschalter Löffelhardt =SS+MP-XS11 Steker 4pol. mit Verriegelung / Zugentlastung ST18_4S Wieland Electric WIE.ST18_4S =SS+MP/2.0 Stück 416-0062 1857548 Löffelhardt Constantin Hang GmbH Datum 28.05.2019 Report Dokumentation Artikelstückliste : MOE.M22-K10 - WIE.ST18_4S Maschinen-Produktion Bearb. Auswertung Stückliste Jahnstrasse 82 piccostar 102-50+60 Gepr Blatt 73037 Göppingen...