Belanger DURAJET ARCH Owner's Manual
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Belanger DURAJET ARCH Owner's Manual

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DURAJET™
ARCH
Belanger, Inc®.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone (248) 349-7010
Fax (248) 380-9681
www.Belangerinc.com
1MANUL028
REV 00

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  • Page 1 DURAJET™ ARCH Belanger, Inc®. P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 Fax (248) 380-9681 www.Belangerinc.com 1MANUL028 REV 00...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...

  • Page 5: Table Of Contents

    Arch Assembly ......................... 14 Utility Connections ........................20 Nozzle Installation ........................22 Side Lens Installation ....................... 23 Upper Lens Installation......................24 Initial Start Up ........................... 25 Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 6 Maintenance ......................27 Routine Procedures ......................... 27 Trouble Shooting ........................27 Powder Coating Maintenance ....................28 Powder Coating Repair ......................29 Replacement Parts ........................31 Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 7: Belanger Incorporated® Limited Warranty

    INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Copyright © 2000 by Belanger, Inc.® All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 8: Operational Warning

    Belanger, Inc.®, does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger® recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the end user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions.

  • Page 9: Introduction

    Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand the procedure, call a Belanger, Inc.® representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

  • Page 10: Important Safety Information - Must Read

    Doing so will prevent unexpected energization, startup, or release of hazardous energy while maintenance and servicing activities are being performed. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 11 THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 12: Overview

    The AlumaJet™ has the same engineered structure with an aluminum finish, black filler strips and black plastic manifold covers. The AlumaJet™ does not include any other light or color options. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 13: Before You Get Started

    Notify your local distributor or Belanger, Inc.® immediately if shipment is determined damaged or incomplete. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 14 3/8-16 X 1-1/4 Stainless Steel Shoulder Bolt 1WASHR-FL415 5/16 Stainless Steel Flat Washer 1WASHR-LC270 5/16 Stainless Steel Lock Washer 1FSTNR-HK275 5/16-18 X 5/8 Black Hand Knob Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 15 110481 Green 110482 Gray 110483 Orange 110484 110485 Yellow Note: The AlumaJet™ is ONLY available with black filler strips (Replacement Part Number 110479). Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 16: Specifications

    CAUTION A compressed Air System should be set correctly to support 90 PSI necessary to operate equipment, but should never be set to deliver more than 120 PSI air pressure to the Belanger® specified equipment. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 17: Dimensions

    DURAJET™ ARCH Specifications Dimensions 163” 88” 122” Clearance with Lens Covers 145” 28-1/2” Clearance Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 18: Installation

    2. Lift the Head assembly. Using a fork lift and 2 C-clamps, clamp the Head assembly to each fork. A typical clamping set up is shown below. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 19 Fastener (8) Washer (8) Note: The Filler Strips on the Upright Leg assemblies should face the inside of the arch. See the image above. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 20 Make sure that the DuraJet™ Arch is level. Verify that there is an equal measurement from the driver side to the passenger side at both the top and bottom of the arch. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 21 1/2" lock washers on each side. See the images above. 9. Repeat steps 7 and 8 for the passenger side of the arch. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 22 Partial View of the Upper plastic Corner Adapter Channel Assembly Partial View of the Side (1) On Each End of Channel Assembly (2) Corner Bellow Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 23 Channel Assembly Corner Bellow Bottom End of Corner Bellow Corner Bellow (1) On Each Side Partial View of the Side Channel Assembly (2) Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 24: Utility Connections

    Flipping Cylinder. See the images above. Note: Each port on the Flipping Cylinder has flow controls to adjust the cylinder actuation speed. See the image above. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 25 3/4” Water Connection to the side of the Upper Channel Assembly (2) Note: Size the field supplied water line to pass 36 gpm. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 26: Nozzle Installation

    Lubricate nozzles with a Liquid-Teflon™ (NO TAPE) for easier installation and maintenance. 3. Electrically connect any optional equipment to the car wash controller unit (if applicable). Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 27: Side Lens Installation

    Corner Adapter (2) Side Channel Lens (2) Nozzle Mounting Nozzle Spray Hole in Lens (6) Location (6) Hand Knob (2) Fastener Hole in Lens (2) Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 28: Upper Lens Installation

    Nozzle Spray Hole in Upper Lens (7) Corner Bellows (2) Flipping Cylinder Fastener Hole in Lens (2) Groove in Plastic Corner Adapter (2) Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 29: Initial Start Up

    Upright Leg (2) Upper Channel Lens Side Channel Assembly (2) Upper Channel Assembly Side Channel Lens (2) Front View with Arch SWAYED TO THE LEFT Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 30 30° from center toward the exit of the wash. See the image below. Nozzle (6) for Each Side Channel Assembly 30° Toward Exit 30° Side Channel Assembly (2) Toward Entrance Mount for Side Channel Lens Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 31: Maintenance

    Remove any kinks from hose • • Inadequate water pressure Open water valve to fullest • Call Distributor for advice on installing booster pump Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 32: Powder Coating Maintenance

    If you have any questions or concerns regarding how to clean powder coat equipment please call Belanger® Technical Support / Aftermarket Group for additional assistance. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 33: Powder Coating Repair

    Continue rubbing down and applying light coats, until the edges of the damaged paint have disappeared. Applied properly, at this stage all physical signs of repair can be lost. Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 34 The result is that it will peel off. It is always a good practice to mechanically abrade a key by using rubbing down paper, or at least use a non scratch scrub sponge. A small discrete area should be tested first. Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...

  • Page 35: Replacement Parts

    See the Exploded View Main Water Intake Manifold See the Exploded View Main Head Weldment 110463-DuraJet™ 110460-AlumaJet™ Upper Channel Assembly See the Exploded View Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 36 Motor/Gearbox and Pitman Arm 110463-DuraJet™ 110460-AlumaJet™ 1WASHR-LC830 1GEABX-AS990 1WASHR-FL830 110454 1FSTNR-HH882 9450 (4) 1NUT-JM500 9446 1FSTNR-HH540 110474-DuraJet™ 110466-AlumaJet™ 9444 1WASHR-LC498 1FSTNR-HH155 (4) 1WASHR-LC270 (4) Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 37 1NIPPL-GL650 (2) 1FSTNR-SH768 1CLAMP949 (2) (2) - Each Clamp 1TEE-GL915 Utility Manifold Assembly – 110467 Does NOT Include Mounting Clamps (1CLAMP949) and fasteners (1FSTNR-SH768) Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 38 9461 REF 110468-AumaJet™ 9449 9451 1WASHR-FL830 1WASHR-LC830 9452 (2) 9456 1FSTNR-HH910 Pitman Arm Connection Pitman Arm Assembly REF 110474-DuraJet™ 110466-AlumaJet™ 1FSTNR-HH910 110478-DuraJet™ 110468-AlumaJet™ 1NUT-LC808 Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 39 9447 (2) 110468-AlumaJet™ 1PLSTC-CV108 Natural 1PLSTC-CV110 Black 1PLSTC-CV112 Blue 1PLSTC-CV114 Green 1FSTNR-SB156 (2) 1PLSTC-CV116 Orange 1PLSTC-CV118 1PLSTC-CV120 Yellow 1FSTNR-HK275 (2) 1WASHR-FL415 (2) 9460 (2) Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 40 Upper Manifold Zone 1 1MCONC-BR751 (2) 1CPLNG-SS125 (2) 1NIPPL-SS078 (2) 1MCONC-BR751 (2) 1COLLR250 (2) 9443 (3) (3) Places 110457 1FSTNR-SB150 (3) (3) Places 1COLLR250 (2) Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 41 1NOZZL-BR375 (7) for 600 PSI Application or 1NOZZL-BR334 (7) for 1100 PSI Application Flipping Cylinder Zone 2 – Step 2 1BERNG040 9445 9455 1VALVE-PN180 (2) 1NUT-JM084 1CYLND204 Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 42 Note: Replacement Filler Strips Are Shipped in 10 Ft Lengths and Cut to Suit in the Field. 1WASHR-FL956 (2) 110455 1FSTNR-SB570 (2) 9458 (2) Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 43 1WASHR-FL498 (2) 9448 (2) 9453 1NIPPL-BR250 (6) Install Supplied Nozzles Here 1NOZZL-BR375 for 600 PSI Application or 1NOZZL-BR334 for 1100 PSI Application 110456 Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 44 1GAUGE500 (2) 1RGLTR175 (2) 2529 (2) 1FSTNR-SH177 (2) 1WASHR-LC115 (2) 1FSTNR-HH081 (2) 1VALVE-EL710 1WASHR-LC125 (2) 120 VAC 1MADAP-BR600 – TO MAIN AIR CONNECTION Belanger, Inc.® *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028...
  • Page 46 Belanger, Inc.® * P.O. Box 5470 * Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 * Fax (248) 380-9681 DuraJet™ ARCH 1MANUL028...

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