Manitou MSI 40 T S3 ST3B Operator's Manual
  1. Manuals
  2. Brands
  3. Manitou Manuals
  4. Forklifts
  5. MSI 40 T S3 ST3B
  6. Operator's manual

Manitou MSI 40 T S3 ST3B Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
647177
EN (23/02/2017)
MSI 40 T S3 ST3B
MSI 50 T S3 ST3B
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MSI 40 T S3 ST3B and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Manitou MSI 40 T S3 ST3B

Summary of Contents for Manitou MSI 40 T S3 ST3B

  • Page 1 647177 EN (23/02/2017) MSI 40 T S3 ST3B MSI 50 T S3 ST3B OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...

  • Page 5: Operating And Safety Instructions

    1 - O P E R A T I N G A N D S A F E T Y INSTRUCTIONS 1 - 1...
  • Page 6 1 - 2...
  • Page 7 1 - 3...

  • Page 8: Table Of Contents

    TABLE OF CONTENTS 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - THE TRUCK'S SUITABILITY FOR THE JOB ..........6 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
  • Page 9 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION PREPARING THE LIFT TRUCK PROTECTING THE ENGINE PROTECTING THE LIFT TRUCK BRINGING THE LIFT TRUCK BACK INTO SERVICE LIFT TRUCK DISPOSAL RECYCLING OF MATERIALS METALS..............19 PLASTICS.

  • Page 10: Instructions To The Company Manager

    A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.33 and a DYNAMIC test coefficient of 1, as specified in harmonized norm EN 1726-1 for mast trucks.

  • Page 11: C - Modification Of The Lift Truck

    - The following are some tips for minimizing these vibration doses: • Select the most suitable lift truck and attachment for the intended use. • Adapt the seat adjustment to the operator's weight (according to lift truck model) and maintain it in good condition, as well as the cab suspension.

  • Page 12: Instructions For The Operator

    Failure to respect the safety and operating instructions, or instructions for repairing or servicing your lift truck, may lead to serious, even fatal accident. In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions of paragraph: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: INTRODUCTION.

  • Page 13: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the lift truck.

  • Page 14: D - Visibility

    - Never stack loads on uneven ground, they may tip over. - The load or the attachment must not be left just above a structure for long periods at a time because of the descending mast. In such a case, a constant watch must be kept and the height of the forks or the attachment readjusted if necessary. - When working near aerial lines, ensure that the safety distance is sufficient between the working area of the lift truck and the aerial line.

  • Page 15: F - Driving The Lift Truck

    F - DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Operators' attention is drawn to the risks involved in using the lift truck, in particular: - Risk of losing control. - Risk of losing lateral and frontal stability of the lift truck. The operator must remain in control of the lift truck.

  • Page 16: G - Stopping The Lift Truck

    G - STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS - Never leave the ignition key in the lift truck during the operator's absence. - When the lift truck is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.

  • Page 17: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 18: D - Picking Up A Load On The Ground

    D - PICKING UP A LOAD ON THE GROUND - Approach the lift truck perpendicular to the load, with the forks in a horizontal position (fig. D1). - Adjust the spread and centering of the forks relative to the load to ensure its stability (fig.
  • Page 19 - Slightly lift the load (1) and incline the carriage (2) backwards to stabilize the load (fig. E3). - Tilt the load sufficiently backwards to ensure its stability. - Reverse the lift truck (1) very carefully and gently to free the load. Lower the mast (2) to bring the load into transport position (fig.

  • Page 20: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jeweler and loose clothes. Tie and protect your hair, if necessary.

  • Page 21: Welding

    WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tire.
  • Page 22 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This long-term storage period must not exceed 12 months.
  • Page 23 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 24 1 - 20...
  • Page 25 2 - DESCRIPTION...
  • Page 27 2 - DESCRIPTION « EC» DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK 2-10 CHARACTERISTICS MSI 40 T S3 ST3B 2-12 CHARACTERISTICS MSI 50 T S3 ST3B 2-14 MASTS WITH ROLLERS CHARACTERISTICS MSI 40 T S3 ST3B...
  • Page 28 430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Dossier technique, Technical file MANITOU BF - 430, rue de l’Aubinière BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Constructeur de la machine décrite ci-après,...
  • Page 29 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...
  • Page 30 SAFETY PLATES AND STICKERS IMPORTANT Clean all of the stickers and safety plates to make them legible. It is essential to replace stickers and safety plates which are illegible or damaged. Check the presence of stickers and safety plates after replacing any spare parts. EXTERNAL PLATES AND STICKERS PART NUMBER DESCRIPTION...
  • Page 31 STICKERS AND PLATES UNDER THE ENGINE HOOD PART NUMBER DESCRIPTION 293887 - Anti-freeze 259398 - Water / diesel separator FUEL / WATER SEPARATOR FUEL 259398 N°293887 – 35°C – 31°F...
  • Page 32 STICKERS AND PLATES IN THE CAB PART NUMBER DESCRIPTION 253267 - Manipulator function 195965 - Manipulator function (depending on model) 195966 - Manipulator function (depending on model) 195967 - Manipulator function (depending on model) 195968 - Manipulator function (depending on model) Consult your dealer - 4000kg load chart (depending on model)
  • Page 33 Pour hauteur maximale de For maximum height of Für maximale höhe Para altura máxima de Per altezza massima di n°245661 N°310021 N°254212 N°234878 MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE MODEL MODELO SERIES SERIE Année de fabrication Anno di fabbricazione Année modèle...
  • Page 34 NOTE: For the owner's convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of the lift truck. LIFT TRUCK MANUFACTURER’S PLATE 1 - MODEL MANITOU BF 44158 ANCENIS CEDEX FRANCE 2 - SERIES MODELE MODELLO...
  • Page 35 • Serial No. • Date • Type • Serial No. MASTS WITH ROLLERS • Mast identification No. CONNECTION MANFACTURER’S PLATE • Model MANITOU BF 44158 ANCENIS CEDEX FRANCE • Serial No. MODELE • Year of manufacture N dans la série Année fabrication Masse à...
  • Page 36 CHARACTERISTICS MSI 40 T S3 ST3B I.C. ENGINE Type PERKINS 854F 53632 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Electronic direct Ignition sequence 1.3.4.2 Capacity 3400 Bore and stroke 99 x 110 Compression ratio 17:1...
  • Page 37 HYDRAULIC CIRCUIT Hydraulic pump CASAPPA - Type Gear pump with flow divider - Capacity - Max. rating capacity unladen l/mn - Flow rate at 1800 rpm l/mn Filtration - Return μm - Suction μm Maximum service pressure - Double mast with all-round vision - Triple mast with free-acting lift - Double mast with free-acting lift - Triple mast without free-acting lift...
  • Page 38 - Type A6VM107DA1/63W with variable cubic capacity - MAX./MIN. displacement cm3/r 39,5 - 107 Front wheel reducer DANA Rear axle MANITOU Drive wheels 2RM Permanent - Switch for 2/4 drive wheels Front tyres GOODYEAR - Size 315/70 R22,5 154/150L RHS...
  • Page 39 HYDRAULIC CIRCUIT Hydraulic pump CASAPPA - Type Gear pump with flow divider - Capacity - Max. rating capacity unladen l/mn - Flow rate at 1800 rpm l/mn Filtration - Return μm - Suction μm Maximum service pressure - Double mast with all-round vision - Triple mast with free-acting lift - Double mast with free-acting lift - Triple mast without free-acting lift...
  • Page 40 MASTS WITH ROLLERS CHARACTERISTICS MSI 40 T S3 ST3B DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3050 10° 12° 2425 3977 3m30 3350 10° 12° 2575 4277 3m50 3550 10° 12° 2675 4477 3m70 3750 10° 12° 2925 4677 4m00 4050 10°...
  • Page 41 MASTS WITH ROLLERS CHARACTERISTICS MSI 50 T S3 ST3B DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3060 10° 12° 2425 3972 3m30 3360 10° 12° 2575 4272 3m50 3560 10° 12° 2675 4472 3m70 3760 10° 12° 2775 4672 4m00 4060 10°...
  • Page 42 FRONT TYRES LOAD PER TYRE (kg) MSI 40 T S3 ST3B PRESSURE (bar) FRONT UNLADEN FRONT LADEN 12,5R20 16PR MPT80 TUBELESS CONTINENTAL 10,00-20 CSE SC10 SOLID 1600 4600 GOODYEAR 315/70R22,5 RHS TUBELESS MICHELIN 445/65R19,5 XZY 165K TUBELESS LOAD PER TYRE (kg)
  • Page 43 REAR TYRES LOAD PER TYRE (kg) MSI 40 T S3 ST3B PRESSURE (bar) REAR UNLADEN REAR LADEN CONTINENTAL PPS 28X9,15CSE SC10 SOLID 1900 MICHELIN 225/75R15 XZM 149A5 TUBELESS LOAD PER TYRE (kg) MSI 50 T S3 ST3B PRESSURE (bar) REAR UNLADEN...
  • Page 44 DIMENSIONS AND LOAD CHARTS MSI 40 T S3 ST3B 1200 2075 3294 4494 1420 1142 2775 4677 1300 1670 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY 4000 NENNKAPAZITÄT CAPACIDAD NOMINAL 1799 CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES ACTUAL CAPACITIES ° EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 ISO 1074.
  • Page 45 DIMENSIONS AND LOAD CHARTS MSI 50 T S3 ST3B 1200 2075 3384 4584 1420 1142 2775 4672 1300 1670 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY 5000 NENNKAPAZITÄT CAPACIDAD NOMINAL 1799 CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES ACTUAL CAPACITIES ° EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 ISO 1074.
  • Page 46 INSTRUMENTS AND CONTROLS 2-22...
  • Page 47 DESCRIPTION 1 - DRIVER'S SEAT 2 - SEAT BELT 3 - STEERING WHEEL TILTING KNOB 4 - CONTROL AND SIGNAL LIGHTS PANEL 5 - SWITCHES 6 - ALARM SWITCH (NOT ILLUSTRATED) 7 - LIGHT SWITCH, HORN AND INDICATORS (OPTION) 8 - FRONT AND REAR WINDSCREEN WIPER SWITCH 9 - KEY SWITCH 10 - FUSES AND RELAYS IN THE CAB 11 - FUSES AND RELAYS UNDER THE SIDE BONNET...
  • Page 48 1 - DRIVER'S SEAT DRIVER'S SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. LONGITUDINAL ADJUSTMENT - Pull the locking lever 1 upwards. - Slide the seat to the desired position. - Release the lever and be sure it returns to the lock position. SEAT SUSPENSION ADJUSTMENT - Pull and lift up the locking lever 2 so as to place it into one of these five positions.
  • Page 49 SEAT DEPTH ADJUSTMENT (FIG. D) The depth of the seat may be adjusted to suit the individual. - Press the right-hand button while raising or lowering the seat to find the desired position. EXTENDING THE HEAD-REST (FIG. E) - The height of the back-rest can be adjusted by pulling it upwards (the notches will click) up to the stop.
  • Page 50 DRIVER'S PNEUMATIC SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT AND SEAT HEIGHT ADJUSTMENT WEIGHT ADJUSTMENT (FIG. A) It is advised that you adjust the seat according to your weight when sitting. - Switch on lift truck ignition. - Push or pull lever 1 until green appears in display 2 indicating correct adjustment according to your weight.
  • Page 51 HORIZONTAL SHOCK ABSORBER (FIG. H) In certain conditions (e.g. driving with a trailer) it is advised that a horizontal shock absorber be used. The driver’s seat is thus better able to absorb jerks in the direction of travel. • Position 1: Horizontal shock absorber fitted. •...
  • Page 52 4 - CONTROL AND SIGNAL LIGHTS PANEL SIGNAL LIGHTS When activating the electrical system of the lift truck, all the red lamps and the panel's buzzer must light to indicate their good working order. If one of the red lamps or the buzzer does not function, carry out the necessary repairs.
  • Page 53 WATER IN FUEL PRE-FILTER LAMP This lamp will come on when there is water in the fuel pre-filter. Stop the lift truck and carry out the necessary repairs (see: 3 - MAINTENANCE: SERVICING SCHEDULE). AIR FILTER CLOGGING LAMP The light comes on when the air filter cartridge is clogged up. When this light remains continuously lit the cartridge needs changing.
  • Page 54 5 - SWITCHES NOTE: The location of the switches may vary depending on the options. A - NOT USED B - NOT USED C - EXHAUST PARTICLE FILTER REGENERATION • C1: DISABLE AUTOMATIC REGENERATION • C2: "STATIONARY LIFT TRUCK" REGENERATION (see: 3 - MAINTENANCE: G2 - "STATIONARY LIFT TRUCK" EXHAUST PARTICLE FILTER) C1: DISABLE AUTOMATIC REGENERATION IMPORTANT...
  • Page 55 6 - HORN SWITCH 7 - LIGHT SWITCH, HORN AND INDICATORS (OPTION) The switch controls the visual and sound alarms. • A - Indicators and lights stop. • B - Right side indicators. • C - Left side indicators. • D - Sidelights and rear lights. •...
  • Page 56 10 - FUSES AND RELAYS IN THE CAB - Remove the access panel 1 to access the fuses and relays. NOTE: Replace a used fuse with a new fuse of the same quality and capacity. Never reuse a repaired fuse. FUSES •...
  • Page 57 RELAYS • K1 - Safety system starting switch relay. • K4 - Flashing unit. • K5 - Forward gear relay. • K6 - Reverse gear relay. • K7 - Transmission cut-off relay. • K8 - ISO3691 hydraulic movements cut-off relay •...
  • Page 58 17 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION When operating this control, the lift truck should be travelling at slow speed and not accelerating. • FORWARD: Push the knob forward (position A). • REVERSE: Pull the knob backwards (position B). • NEUTRAL: The knob must be in the intermediate position to start the lift truck (position C).
  • Page 59 20 - CEILING LIGHT 21 - HEATER CONTROL A - HEATING FAN CONTROL This 3-speed control regulates warm or cold air through the heating ventilators. B - HEATING TEMPERATURE CONTROL Allows the temperature inside the cab to be adjusted. • B1 - With the valve closed, the fan delivers fresh air. •...
  • Page 60 23 - HEATING VENTS 24 - CAB VENTILATION FILTERS See: 3 - MAINTENANCE: D - EVERY 500 HOURS SERVICE. 25 - DOOR LOCK Two keys are provided with the lift truck to enable the cabin to be locked. 26 - DOOR RELEASE BUTTON 27 - BAY STOP Remove the stop to open the bay fully.
  • Page 61 30 - SPIRIT LEVEL Enables the operator to check that the lift truck is in the horizontal position. 31 - WATERPROOF DOCUMENT-HOLDER (OPTION) Make sure that the operator’s manual is in the right place, i.e. in the waterproof document holder. 32 - FRONT HEADLIGHTS (OPTION) •...
  • Page 62 TOWING PIN AND HOOK IMPORTANT Follow and carefully respect the instructions described below, in order to avoid endangering an external worker. Do not tow a trailer or attachment which is not in perfect working order. Using a trailer in poor condition may affect the lift truck's steering and braking, and hence safety. If a third party helps in coupling or uncoupling the trailer, this person must be permanently visible to the driver and wait until the lift truck has stopped, the handbrake is on and the I.C.
  • Page 63 2-39...
  • Page 64 DESCRIPTION AND USE OF THE OPTIONS 1 - ROTATING BEACON LIGHT 2 - REVERSING LIGHTS 3 - REVERSE SOUND ALARM 4 - BATTERY CUT-OFF 5 - ADAPTATION OF DISTRIBUTOR’S 4TH ELEMENT 6 - ADAPTATION OF DISTRIBUTOR’S 5TH ELEMENT 7 - HYDRAULIC CONTROL JOYSTICK 8 - ARMREST AND JOYSTICK 9 - ADAPTATION OF BALANCING VALVE ON TILTING CIRCUIT 10 - MODCODE ANTI-THEFT SYSTEM...
  • Page 65 5 - ADAPTATION OF DISTRIBUTOR’S 4TH ELEMENT ADDITIONAL ACCESSORY - Lever A forward or backward. 6 - ADAPTATION OF DISTRIBUTOR’S 5TH ELEMENT ADDITIONAL ACCESSORY - Lever B forward or backward. 7 - HYDRAULIC CONTROL JOYSTICK IMPORTANT Do not attempt to alter the hydraulic system pressure by interfering with the pressure regulating valve. In the event of suspected malfunction, contact your dealer.
  • Page 66 8 - ARMREST AND JOYSTICK The armrest is adjustable in height and length. - Untighten the thumbscrews 1 and the lever 2. - Adjust the armrest to the desired position. - Retighten the thumbscrews and the lever. the hydraulic control joystick is height-adjustable in relation to the arm rest (3 positions). - Pull the button 3 and adjust the joystick height: •...
  • Page 67 3 - MAINTENANCE...
  • Page 69 TABLE OF CONTENTS 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL SERVICING SCHEDULE A - DAILY OR EVERY 10 HOURS SERVICE 3-10 B - EVERY 50 HOURS SERVICE 3-12 C - EVERY 250 HOURS OF SERVICE...

  • Page 70: Original Manitou Spare Parts And Equipment

    • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.

  • Page 71: Filters Cartridges And Belts

    FILTERS CARTRIDGES AND BELTS I.C. ENGINE I.C. ENGINE OIL FILTER ENGINE CRANKCASE VENTILATION FILTER • Part number: 296855 • Part number: 797650 • Change: 500 H • Change: 1000 H FUEL PRE-FILTER CARTRIDGE ALTERNATOR BELT • Part number: 798466 • Part number: 797318 •...

  • Page 72: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 73 FRONT AXLE ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER 499237 MANITOU Oil 720184 TRANSFER GEAR BOX 0,6 Liter SAE80W90 20 l 546330 Mechanical transmission 55 l 546221 209 l 546220 545976 MANITOU Oil 20 l 582391 FRONT AXLE DIFFERENTIAL...

  • Page 74: Servicing Schedule

    SERVICING SCHEDULE IMPORTANT (1): COMPULSORY 500 HOURS OR 6 MONTH SERVICE. This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start-up of the machine (whichever occurs first). (2): Consult your dealer. A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, P = BLEED, PAGE R = REPLACE, V = DRAIN...
  • Page 75 A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, P = BLEED, PAGE R = REPLACE, V = DRAIN HYDRAULIC - Hydraulic oil level 3-15 - Hydraulic return oil filter cartridge 3-25 - Hydraulic oil 3-27 - Suction strainer for hydraulic oil tank 3-27 - Filter cap for hydraulic oil tank 3-27...

  • Page 76: A - Daily Or Every 10 Hours Service

    A - DAILY OR EVERY 10 HOURS SERVICE A1 – ENGINE OIL LEVEL CHECK Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Lift up the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Pull out dipstick 1.
  • Page 77 A4 – FUEL PRE-FILTER CHECK IMPORTANT Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system. - Lift up the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Check for the presence of water in pre-filter tank 1 and drain if necessary. - Place a receptacle under the drain plug 2 and loosen by two to three turns.

  • Page 78: B - Every 50 Hours Service

    Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292).
  • Page 79 B3 – ENGINE COMPARTMENT CLEAN IMPORTANT Do not use a water jet or high-pressure steam. - Lift up the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Clean the engine compar tment with compressed air directed from the back towards the front.
  • Page 80 B7 – MAST GREASE To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidizing atmosphere, reduce this interval to 10 working hours or every day.
  • Page 81 B8 – HYDRAULIC OIL LEVEL CHECK Place the lift truck on level ground with the I.C. engine stopped and mast tilted backward and lowered as far as possible. IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. - Refer to the dipstick 1.
  • Page 82 B12 – CAB VENTILATION FILTERS CLEAN INTERNAL CAB VENTILATION FILTER - Lift out protective casing 1. - Lift out cab ventilation filter 2. - Clean the filter with a compressed air jet. - Check its condition and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 83 3-17...

  • Page 84: C - Every 250 Hours Of Service

    C - EVERY 250 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. C1 – COMPRESSOR BELT TENSION (AIR CONDITIONING OPTION) CHECK - ADJUST IMPORTANT If the compressor belt has to be changed, check the tension again after the first 20 hours of operation. - Lift up the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 85 C3 – CAB VENTILATION FILTERS CHANGE INTERNAL CAB VENTILATION FILTER - Lift out protective casing 1. - Lift out cab ventilation filter 2 and replace it with a new one (see: 3 - MAINTENANCE: FILTERS, CARTRIDGES AND BELTS). - Refit the filter and protective casing. EXTERNAL CAB VENTILATION FILTER - Open bay 3 to reach the protective casing.
  • Page 86 C6 – FRONT WHEELS REDUCERS OIL LEVEL CHECK Place the lift truck on level ground with the I.C. engine stopped. - Check the level on each front wheel reducer. - Place level plug 1 in a horizontal position. - Remove the level plug; the oil should be flush with the edge of the opening. - If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by the same hole.
  • Page 87 3-21...

  • Page 88: D - Every 500 Hours Of Service Or Every Year

    Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C. engine. IMPORTANT USE THE RECOMMENDED LUBRICANTS: MANITOU Oil EVOLOGY "API CJ4 / 10W40" Discard the waste oil in an ecological manner. DRAINING THE OIL - Lift up the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 89 REPLACEMENT OF THE FILTER - Remove engine oil filter 4 discard the filter and the filter seal. - Clean the filter bracket with a clean, lint-free cloth. - Lightly grease the oil filter seal and fit the new oil filter (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS) on the filter bracket.
  • Page 90 D5 – FUEL FILTER CARTRIDGE CHANGE IMPORTANT Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system. - Lift up the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Scribe a mark A between the head and the housing of the filter. - Place a receptacle under the drain plug 1 and loosen it by two to three turns.
  • Page 91 D7 – HYDRAULIC RETURN OIL FILTER CARTRIDGE CHANGE IMPORTANT Thoroughly clean the outside of the filter and its surroundings before any intervention in order to prevent any risk of polluting the hydraulic circuit. Stop the I.C. engine and remove the pressure from the circuits by acting on the hydraulic controls.

  • Page 92: E - Every 1000 Hours Of Servive Or Two Years

    E - EVERY 1000 HOURS OF SERVIVE OR TWO YEARS Carry out the operations described previously as well as the following operations. E1 – ENGINE CRANKCASE VENTILATION FILTER CHANGE - Lift up the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system.
  • Page 93 E4 – SAFETY DRY AIR FILTER CARTRIDGE CHANGE - For the disassembly and reassembly of the cartridge, see: 3 - MAINTENANCE: D3 - DRY AIR FILTER CARTRIDGE. - Gently remove the dry air filter safety cartridge 1, taking care to avoid spilling the dust. - Clean the gasket surface on the filter with a damp, clean lint-free cloth.
  • Page 94 E8 – SEAT BELT CHECK IMPORTANT In no event should the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Repair or replace the seat belt immediately. SEAT BELT WITH TWO ANCHORING POINTS - Check the following points: •...
  • Page 95 3-29...

  • Page 96: F - Every 2000 Hours Of Service Or Every Two Years

    F - EVERY 2000 HOURS OF SERVICE OR EVERY TWO YEARS Carry out the operations described previously as well as the following operations. F1 – COOLING LIQUID DRAIN These operations are to be carried out if necessary or every two years at the beginning of winter.
  • Page 97 F3 – AIR CONDITIONING (OPTION) CLEANING - INSPECTION CLEANING CONDENSER AND EVAPORATOR COILS (*) CLEANING CONDENSATE TRAY AND RELIEF VALVE (*) COLLECTING COOLANT TO REPLACE FILTER-DRIER (*) REFILLING WITH COOLANT AND CHECKING THE THERMOSTATIC CONTROL AND PRESSURE SWITCHES (*) NOTE: When opening the evaporator unit, remember to replace the cover seal. (*): (CONSULT YOUR DEALER).

  • Page 98: G - Occasional Maintenance

    G - OCCASIONAL MAINTENANCE G1 – FUEL SYSTEM BLEEDING These operations are to be carried out only in the following cases: • A component of the fuel system replaced. • A drained tank. • Running out of fuel. IMPORTANT Fuel under high pressure that comes into contact with the skin can penetrate the skin and cause burns. Spraying fuel under high pressure can cause a fire.
  • Page 99 - Unlock the nuts of the wheel to be changed. REAR WHEEL For this operation, we advise you to use the hydraulic jack MANITOU Reference 505507. - Place the jack under the rear axle, as near as possible to the wheel and adjust the jack.
  • Page 100 - Close the cab door. - Unscrew the two screws 2 at the rear of the roof and replace them with two MANITOU eyes 3 Reference 72422. - Use a pulley or winch (minimum load capacity 2000kg) as well as a sling (CMU 2000kg).
  • Page 101 G5 – FRONT HEADLIGHTS (OPTION) ADJUSTING h2 = h1 - (l x 2 / 100) RECOMMENDED SETTING (as per standard ECE-76/756 76/761 ECE20) Set to -2 % of the dipped beam in relation to the horizontal axis of the headlamp. ADJUSTING PROCEDURE - Place the unladen lift truck in the transport position and perpendicular to a white wall on flat, level ground.
  • Page 102 - Take into account the position of the lift truck centre of gravity for lifting. A = 1120 mm B = 955 mm MSI 40 T S3 ST3B A = 1215 mm B = 860 mm MSI 50 T S3 ST3B - Place the hooks in the fastening points 1 provided.
  • Page 103 G9 – LIFT TRUCK ON A PLATFORM TRANSPORTING IMPORTANT Ensure that the platform safety instructions are correctly applied before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
  • Page 104 3-38...
  • Page 105 4 - A D A P TA B L E ATTACHMENTS IN OPTION ON THE RANGE...
  • Page 107 TABLE OF CONTENTS 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS 4-10...
  • Page 109 INTRODUCTION Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. A wide range of attachments, specially designed and perfectly suitable for your lift truck is available and guaranteed by MANITOU. IMPORTANT Only attachments approved by MANITOU are to be used on our lift trucks (see : 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE : TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
  • Page 110 TECHNICAL SPECIFICATIONS OF ATTACHMENTS STANDARDISED SIDE-SHIFT CARRIAGE MSI 40 T S3 ST3B * : Double mast with all-round vision ** : Double mast with total free-acting lift / Triple mast with total free-acting lift TDL 40N 1670 TDL 40N 2000...
  • Page 111 DOUBLE STANDARDISED SIDE-SHIFT CARRIAGE MSI 40 T S3 ST3B DOUBLE TDLA 40N PART NUMBER 572401 Nominal load capacity 2 x 2000 kg Side-shift 2 x 150/100 mm Width 2 x 985 mm Weight 2 x 132 kg DOUBLE STANDARDISED SIDE-SHIFT CARRIAGE...
  • Page 112 EARTHMOVING BUCKET MSI 40 T S3 ST3B SP 700 40N AD S2 SP 1000 40N AD S2 PART NUMBER 751454 751459 Nominal load capacity 700 l / 1260 kg 1000 l / 1800 kg Width 2110 mm 2210 mm Grab...
  • Page 113 GRAIN AND FERTILIZER BUCKET MSI 40 T S3 ST3B BCE 1500 40N BCE 2000 40N BCE 2500 40N PART NUMBER 751469 751471 751473 Nominal load capacity 1500 l / 1800 kg 2000 l / 2400 kg 2500 l / 3000 kg...
  • Page 114 ATTACHMENT SHIELDS FORK PROTECTOR PART NUMBER 227801 BUCKET PROTECTOR Always ensure that the width of the protector you choose is less than or equal to the width of the bucket PART NUMBER 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm PART NUMBER 235854...

This manual is also suitable for:

Msi 50 t s3 st3b

Table of Contents