Toshiba ESTIA R32 HWT-401HW-E Manual

Toshiba ESTIA R32 HWT-401HW-E Manual

Air-to water heat pump

Advertisement

APPENDIX R32
VERSION 1.0
Manual for
ESTIA air-to water heat pump

Advertisement

Table of Contents
loading

Summary of Contents for Toshiba ESTIA R32 HWT-401HW-E

  • Page 1 APPENDIX R32 VERSION 1.0 Manual for ESTIA air-to water heat pump...
  • Page 2 ESTIA R410A & R32 Overview P nom. (kW) ESTIA R32 1-Ph 1-Ph 1-Ph ALL-IN-ONE ESTIA R32 1-Ph 1-Ph 1-Ph Split Hydrobox ESTIA R410A Series 5 Standard ESTIA R410A 1-Ph Series 5 3-Ph HiPower = Liquid Injection Compressor...
  • Page 3 1-Ph 1-Ph 1-Ph 1-Ph 3-Ph 1-Ph/ 3-Ph 3-Ph 1-Ph/ 3-Ph 3-Ph...
  • Page 4 ESTIA R32 New R32 line-up – Made in Europe 4 kW 6 kW 8 kW 11 kW   Hydrobox Hydrobox 6 kW 6 kW 11 kW 11 kW 3 kW / 6 kW 6 kW / 9 kW 1 zone 1 zone 2 zones 2 zones...
  • Page 5: Hwt-401Hw-E

    ESTIA R32 Types & models Outdoor unit P nom. (h) kW E-connection HWT-401HW-E 4.00 1-Ph HWT-601HW-E 6.00 1-Ph HWT-801HW-E 8.00 1-Ph HWT-1101HW-E 11.20 1-Ph Standard Hydrobox Backup heater / zone Fits: HWT-601XWHM3W-E 3 kW / 2 zones HWT-401, 601 HWT-601XWHT6W-E 6 kW / 2 zones HWT-401, 601 HWT-1101XWHT6W-E...
  • Page 6 Summary of the most important data from the original TOSHIBA manuals. Publisher: AIR-COND International GmbH Haushamer Straße 2, 8054 Graz-Seiersberg © November 2021 No liability is assumed for misprints. Reproduction only permitted with express approval! This summary in no way replaces the original technical manuals from TOSHIBA!
  • Page 7 TABLE OF CONTENTS DESIGN OF THE HEATING/COOLING CAPACITY ......... 6 HYDRAULIC SCHEMATA EXAMPLE .
  • Page 9: Table Of Contents

    OVERVIEW OF DESIGNS HWT-401HW-E ............6 HEATING CAPACITY .
  • Page 10: Heating Capacity

    ▪ Power consumption without water pump ▪ Heating capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) RH85% VLT: Supply water temperature (°C) Temperature difference (°C) Supply water temperature - water return temperature 10 I TOSHIBA 10 I TOSHIBA...
  • Page 11 ▪ Heating capacity and power consumption at maximum compressor speed ▪ Power consumption without water pump ▪ Heating capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) TOSHIBA I 11 I 11 TOSHIBA...
  • Page 12 ▪ Power consumption without water pump ▪ Cooling capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) Temperature difference (°C) Water return temperature - supply water temperature 12 I TOSHIBA 12 I TOSHIBA...
  • Page 13 ▪ Cooling capacity and power consumption at maximum compressor speed ▪ Power consumption without water pump ▪ Cooling capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) TOSHIBA I 13 I 13 TOSHIBA...
  • Page 14 ▪ Power consumption without water pump ▪ Heating capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) Temperature difference (°C) Supply water temperature - water return temperature 14 I TOSHIBA 14 I TOSHIBA...
  • Page 15: Hwt-601Hw-E

    ▪ Heating capacity and power consumption at maximum compressor speed ▪ Power consumption without water pump ▪ Heating capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) TOSHIBA I 15 I 15 TOSHIBA...
  • Page 16 ▪ Power consumption without water pump ▪ Cooling capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) Temperature difference (°C) Water return temperature - supply water temperature 16 I TOSHIBA 16 I TOSHIBA...
  • Page 17 ▪ Nominal cooling capacity and nominal power consumption relate to the nominal speed of the compressor ▪ Power consumption without water pump ▪ Cooling capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) TOSHIBA I 17 I 17 TOSHIBA...
  • Page 18 ▪ Power consumption without water pump ▪ Heating capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) Temperature difference (°C) Supply water temperature - water return temperature 18 I TOSHIBA 18 I TOSHIBA...
  • Page 19: Hwt-801H(R)W-E

    ▪ Heating capacity and power consumption at maximum compressor speed ▪ Power consumption without water pump ▪ Heating capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) TOSHIBA I 19 I 19 VLT: Supply water temperature (°C)
  • Page 20 ▪ Power consumption without water pump ▪ Cooling capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) Temperature difference (°C) Water return temperature - supply water temperature 20 I TOSHIBA 20 I TOSHIBA...
  • Page 21 ▪ Cooling capacity and power consumption at maximum compressor speed ▪ Power consumption without water pump ▪ Cooling capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) TOSHIBA I 21 I 21 TOSHIBA...
  • Page 22 ▪ Power consumption without water pump ▪ Heating capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) Temperature difference (°C) Supply water temperature - water return temperature 22 I TOSHIBA 22 I TOSHIBA...
  • Page 23: Hwt-1101H(R)W-E

    ▪ Heating capacity and power consumption at maximum compressor speed ▪ Power consumption without water pump ▪ Heating capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) TOSHIBA I 23 I 23 VLT: Supply water temperature (°C)
  • Page 24 ▪ Power consumption without water pump ▪ Cooling capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) Temperature difference (°C) Water return temperature - supply water temperature 24 I TOSHIBA 24 I TOSHIBA...
  • Page 25 ▪ Nominal cooling capacity and nominal power consumption relate to the nominal speed of the compressor ▪ Power consumption without water pump ▪ Cooling capacity and power consumption are measured according to EN 14511 Outdoor temperature (TK°C) VLT: Supply water temperature (°C) TOSHIBA I 25 I 25 TOSHIBA...
  • Page 26 26 I TOSHIBA 26 I TOSHIBA...
  • Page 27 TOSHIBA I 27 I 27 TOSHIBA...
  • Page 28 28 I TOSHIBA 28 I TOSHIBA...
  • Page 29 TOSHIBA I 29 I 29 TOSHIBA...
  • Page 30 30 I TOSHIBA 30 I TOSHIBA...
  • Page 31 TOSHIBA I 31 I 31 TOSHIBA...
  • Page 32 32 I TOSHIBA 32 I TOSHIBA...
  • Page 33 TOSHIBA I 33 I 33 TOSHIBA...
  • Page 34 34 I TOSHIBA 34 I TOSHIBA...
  • Page 35 TOSHIBA I 35 I 35 TOSHIBA...
  • Page 36 36 I TOSHIBA 36 I TOSHIBA...
  • Page 37 TOSHIBA I 37 I 37 TOSHIBA...
  • Page 38 38 I TOSHIBA 38 I TOSHIBA...
  • Page 39 6.35 6.35 HWT-801/1101H(R)W-E ±30 15.88 ESTIA R32: Additional refrigerant charge 401/601 = 20 g/m 801/1101 = 25 g/m The ESTIA must be installed by qualified engineers in compliance with all local and national regulations TOSHIBA I 39 I 39 TOSHIBA...
  • Page 40 11 kW Rated Heating capacity 4.00 6.00 8.00 11.20 Sound pressure level Silent mode Heating capacity 2.85 4.29 5.93 8.28 vs rated Sound pressure level vs rated  5  4  5  2 40 I TOSHIBA 40 I TOSHIBA...
  • Page 41 APPENDIX R32 VERSION 1.0 Manual for ESTIA air-to water heat pump...
  • Page 42 Summary of the most important data from the original TOSHIBA manuals. Publisher: AIR-COND International GmbH Haushamer Straße 2, 8054 Graz-Seiersberg © November 2021 No liability is assumed for misprints. Reproduction only permitted with express approval! This summary in no way replaces the original technical manuals from TOSHIBA!
  • Page 43 BASE FOR TOSHIBA ESTIA AIR-TO WATER HEAT PUMP . . . . . . . . . . . . . . . .
  • Page 44: Base For Toshiba Estia Air-To Water Heat Pump

    Base for TOSHIBA ESTIA air-to water heat pump 4/6 kW Top view Base height: 30 cm Hole spacing HWT-401HW-E HWT-601HW-E Hole spacing Base for TOSHIBA ESTIA R32 air-to water heat pump 8/11 kW Base height: 20 cm Hole spacing HWT-801HW-E HWT-1101HW-E Hole spacing Detailed dimensions can be found on page 37 onwards.
  • Page 45: Information On The Membrane Expansion Vessel

    2 x 2.5 mm or more (H07 RN-F or 60245 IEC 66) Grounding cable for 1 x 2.5 mm or more outdoor areas Hydro/outdoor 4 x 1.5 mm or more connection cable (H07 RN-F or 60245 IEC 66) TOSHIBA I 5 TOSHIBA...
  • Page 46: 3-Way Valve Connection

    “B” to Room heating port “B” to Room heating port “AB” to or cooling or cooling Hydro Unit port “A” open port port “B” to Room heating or cooling 27-EN – 14 – 6 I TOSHIBA TOSHIBA • Pl...
  • Page 47 • Please refer to “Electrical supply/cable connection details. CN20 specifications” for fuse/cable size and for Hydro Unit connection details. 28-EN – 14 – CN20 CN20 Hydro Unit Hydro Unit TOSHIBA I 7 TOSHIBA CN20 28-EN – 14 – 28-EN Hydro Unit – 14 –...
  • Page 48: Function Codes (Start And Configuration)

    0 = Automatic restart deactivated 1 = Automatic restart activated P1 pump operation for hot water Synchronizes pump 1 with outdoor unit 0 = P1 only runs during hot water preparation during hot water preparation 1 = P1 runs continuously 8 I TOSHIBA TOSHIBA...
  • Page 49 The temperature increase in "Forced ON" mode 0~10 (SG Ready control) SG Ready SG Ready forced operation heating control 0 = Heating capacity permitted 1 = Heating capacity not permitted Current consumption function used Energy consumption 0 = OFF 1 = ON TOSHIBA I 9 TOSHIBA...
  • Page 50: Integration Of An External Heating System (Bivalent Heating)

    Integration of an external heating system (bivalent heating) 6B1=0 = Integrated downstream of 3-way valve Oil burner Outdoor unit Buffer Hydrobox tank 6B1=1 = Integrated upstream of 3-way valve Oil burner Outdoor unit Hydrobox Buffer tank 10 I TOSHIBA 10 I TOSHIBA...
  • Page 51: Remote Control

    Button [ Back] Returns to the previous screen, etc. Button [ Mode] On the top screen: Select the mode for which the temperature is to be changed. On another screen: Repeats the setting parameter value. TOSHIBA I 11 I 11 TOSHIBA...
  • Page 52 Lights up when the auxiliary boiler or an additional external heater is supporting heat pump operation. Lights up during water temperature control mode/room temperature control mode. Lights up during auto mode. Lights up when the time program or screed heating is set to "On". 12 I TOSHIBA 12 I TOSHIBA...
  • Page 53 ] button to select an element. The selected element is highlighted. (3) Press the [ ] button. The settings screen appears. To cancel Press the [ ] button to go back. The display returns to the previous screen. TOSHIBA I 13 I 13 TOSHIBA...
  • Page 54 ] button to enter the value. DN for hydro unit DN for remote control Code Code (DN) Data (DN) Data 0010 0070 0000 Fixed Fixed ← → ← → (3) Press the [ ] button. The setting is registered. 14 I TOSHIBA 14 I TOSHIBA...
  • Page 55: Function Codes

    0 = Cooling takes priority, domestic hot water is Priority mode Method by which hot water should be generated in generated by additional electric heater cooling mode 1 = Domestic hot water takes priority, domestic hot water is generated by heat pump TOSHIBA I 15 I 15 TOSHIBA...
  • Page 56 Zones in which the temperature is reduced Night setback (do not use with FBH) Start time 0~23 Time at which the night setback begins End time 0~23 Time at which the night setback ends 16 I TOSHIBA 16 I TOSHIBA...
  • Page 57 Low-noise night mode 0 = Invalid; 1 = Valid Restricts the maximum output of the HP to 75%, Low-noise night mode Start time 0~23 thereby achieving a noise reduction End time 0~23 TOSHIBA I 17 I 17 TOSHIBA...
  • Page 58 0 = Contacts open > low system stop. Contacts closed > high system restart DN=B6="0" 1 = Contacts closed > high system stop. Contacts closed > high (2nd time - pulse input) system restart 18 I TOSHIBA 18 I TOSHIBA...
  • Page 59 Accuracy of Zone 1 set temperature (HTG) Upper limit of Zone 2 set temperature (HTG) 20~55 (65) Accuracy of Zone 2 set temperature (HTG) Upper limit of Zone 1 set temperature (CLG) 7~29 Accuracy of Zone 1 set temperature (CLG) TOSHIBA I 19 I 19 TOSHIBA...
  • Page 60 Continuous days for each step down to end temperature (days) Temperature difference for each step down to end temperature 1~10 Continuous days at maximum temperature (days) 1~30 Screed diagram °C FC:1A FC:15 FC:19 FC:18 FC:17 FC:16 FC:14 lapsed days total days 20 I TOSHIBA 20 I TOSHIBA...
  • Page 61: Floor Bake-Out Program

    ] to select the FC number or data, Floor drying then press the [ ] / [ ] buttons to set the values. FC No. Data Press [ ]. The set values are saved. TOSHIBA I 21 I 21 TOSHIBA...
  • Page 62: Function Check Via Pcb Switch

    Output for 20 sec. / no output for 20 sec. Not used Integrated circulation pump Continuous operation Continuous operation of the circulation Continuous operation pump does not work if there is no water in the Hydrobox. P1.ON ↔Flow display 22 I TOSHIBA 22 I TOSHIBA...
  • Page 63: Monitoring

    Accumulation time for operation of auxiliary heating x 1/100 Service monitor Accumulation time for operation of additional heating x 1/100 Code Data • Some sensors (temperature/pressure) are not 0024 displayed as these are not connected.  Back TOSHIBA I 23 I 23 TOSHIBA...
  • Page 64: Sensor Placement

    Water circuit and sensor placement 24 I TOSHIBA 24 I TOSHIBA...
  • Page 65 Air vent valve High pressure sensor (PD) Overpressure 4-way valve preventive Plate-type valve water heat Compressor exchanger Flow sensor Outdoor heat exchanger Backup heater PMV2 Manometer Circulation PMV1 pump Check Accumulator valve 2-way valve TOSHIBA I 25 I 25 TOSHIBA...
  • Page 66: Optional Inputs On The Hydro Unit

    Forcefully switch off hot water tank 9-10 heating 0: Open, 1: Close 8-10 Smart Grid network input 1 I/P7 I/P8 Operating mode 9-10 Smart Grid network input 2 Limited operation System OFF Standard operation Forced system ON 30-EN 26 I TOSHIBA 26 I TOSHIBA...
  • Page 67: Hydrobox Control

    • Close: Cooling operation (Include HP and thermo off, except error occurring.) 9: Hot water operation output • Open: Not hot water operation • Close: Hot water operation TOSHIBA I 27 I 27 TOSHIBA (Include HP, Heater and thermo off, except error occurring.)
  • Page 68: Interface [Hws-Ifaip01U-E]

    Resolution of Zone 1 setting temperature for cooling 1 to 5 Accuracy of the set temperature in Zone 1 for 1 to 5 (Value per voltage level) Default: 1°C Analog input cooling (value at voltage level) Default: 1°C 35-EN 28 I TOSHIBA 28 I TOSHIBA – 1...
  • Page 69: Direct Capacity Control

    AI 1 DC0-10V (+) AI 2 DC0-10V (+) 0-10V interface AI 2 DC0-10V (+) 0-10V interface AI 2 DC0-10V (+) 0-10V interface (procured (procured (procured locally) locally) Common (-) locally) Common (-) Common (-) 36-EN 8 – TOSHIBA I 29 I 29 TOSHIBA...
  • Page 70: Resetting The Main Pcb

    Dependent on type 0002: 9 kW Resetting the remote control DN Procedure 1. Continue with the remote control DN settings screen. ] in the DN settings screen and select "YES". 2. Press and hold [ 30 I TOSHIBA 30 I TOSHIBA...
  • Page 71: Remote Control Wiring

    • To control the room temperature instead of the of Hydro Unit to “1”. water temperature with this remote control, set DN "40" of the hydro unit to "1". When On som For de 33-EN 33-EN TOSHIBA I 31 I 31 TOSHIBA...
  • Page 72: Timer Setting

    ] buttons to select the changeover point, Condition setting(1/2) then press the [ ] / [ ] buttons. TUE WED THU FRI SAT SUN Mode Z1 Start HEAT 08:00 22:00 COOL 23:00 - - : - - 18:00 19:00 RESET 32 I TOSHIBA 32 I TOSHIBA...
  • Page 73 End: Operation end time (0:00 ~ 24:00, -- : --) • "-- : --" means that operation is continued. If the end time is set earlier than the start time, an error is displayed. TOSHIBA I 33 I 33 TOSHIBA...
  • Page 74 - - : - - RESET 12 13 14 15 16 17 18 19 20 21 22 23 0 9 10 11 12 Heating *1: In this example, a start time of 00:00 to 02:59 is permitted. 34 I TOSHIBA 34 I TOSHIBA...
  • Page 75: Pump Qh Curves

    Hydro unit (wall mounted) Out of range Pump duty Q-H characteristics (230 V) 100% Minimum flow rate Hydro unit (wall mounted) Pump duty Out of range Q-H characteristics (230 V) 100% Flow rate [L/min] Flow rate [L/min] TOSHIBA I 35 I 35 TOSHIBA...
  • Page 76: Temperature Sensor Characteristics

    * Since the TH sensor (outdoor unit heat-sink temperature sensor) is built in the * As the TH sensor (outdoor unit heat sink temperature sensor) is installed in the outdoor control board, outdoor control board, the resistance value cannot be measured. the resistance value cannot be measured. 36 I TOSHIBA 36 I TOSHIBA...
  • Page 77: Dimensions

    Dimensions (in mm) 2-2. Outdoor unit Outdoor unit HWT-401HW-E, HWT-601HW-E HWT-401HW-E, HWT-601HW-E TOSHIBA I 37 I 37 TOSHIBA...
  • Page 78 Dimensions (in mm) Outdoor unit HWT-801HW-E, HWT-1101HW-E HWT-801HW-E, HWT-1101HW-E HWT-801HRW-E, HWT-1101HRW-E 38 I TOSHIBA 38 I TOSHIBA...
  • Page 79 Drain nipple Hot water outlet connecting pipe R1 Refrigerant pipe connecting porte Ø6.4 Water inlet connecting pipe R1 (Unit: mm) (Liquid side) Refrigerant pipe connecting porte A (Gas side) Model name HWT-601 Ø12.7 HWT-1101 Ø15.9 TOSHIBA I 39 I 39 TOSHIBA...
  • Page 80 Φ22 connecting pipe Φ22 (for 2 ZONE) (for DHW) Water inlet Hot Water outlet connecting pipe Φ22 connecting pipe Φ22 Detail of A (Unit: mm) (for 2 ZONE) (for DHW) Manometer Drain Remote controller 40 I TOSHIBA 40 I TOSHIBA...
  • Page 81: Fault Symptoms

    Check the capacity of the expansion tank Insufficient capacity of the expansion tank compared to the total water volume. If this is not sufficient, install a further expansion tank Malfunction of the expansion tank Check the air pressure TOSHIBA I 41 I 41 TOSHIBA...
  • Page 82 300 seconds while the heat pump is in 3. Under-load operation under the above conditions operation 4. Pressure switch defect Combined fault Check whether DP_SW13_4 is set to "ON" HI POWER Model name of the Hydrobox is different 42 I TOSHIBA 42 I TOSHIBA...
  • Page 83 The continuous signal cannot be received by water-to-air heat exchanger and the outdoor the outdoor unit unit Duplicated address of the Hydrobox Correct the address number of rotary switch or duplicated master Hydrobox during "SW01" for the Hydrobox group control TOSHIBA I 43 I 43 TOSHIBA...
  • Page 84 Detection of a THO disconnection Heating 1. Check for interruptions in the connection of the fault temperature sensor of the heating outlet (THO) If TWO-THO>15K has been detected and Hot water 2. Flow switch defect 30 seconds elapse 44 I TOSHIBA 44 I TOSHIBA...
  • Page 85 20 seconds or more after the compressor has - Replace the compressor been started and the activation has not been 2. Compressor wiring defect (open phase) completed Replace the control board of the outdoor unit Current detection circuit defect inverter TOSHIBA I 45 I 45 TOSHIBA...
  • Page 86 Heat sink overheating fault and the heat sink If the heat sink reaches 105°C 2. Check the fan air duct of the heat sink 3. Check the resistance value of the heat sink temperature sensor (TH) 46 I TOSHIBA 46 I TOSHIBA...
  • Page 87 1. Check the remote control connection Fault occurs in the slave Hydrobox 2. Remote control defect when a fault occurs in the master 3. Set the address number from DN_12 to 14 Hydrobox correctly for each Hydrobox TOSHIBA I 47 I 47 TOSHIBA...
  • Page 88 Only one remote control can be set as the controls (slaves continue anomaly has master. All other remote controls must be set (detected via the remote control) to operate) been detected as a slave 48 I TOSHIBA 48 I TOSHIBA...
  • Page 89: Additional Modules (Knx / Modbus)

    Cable type KNX TP1 Cable diameter Cable length 1000 m Polarity Yes (+/-) For AB bus (AW-LINK) lines Cable type VCTF Cable diameter 0.5 mm to 2.0 mm Cable length 50 m (0.75 Polarity TOSHIBA I 49 I 49 TOSHIBA...
  • Page 90 The BMS-IFMB0AWR-E is compatible with the TOSHIBA ESTIA AW-LINK lines. 1. Presentation The BMS-IFMB0UEW-E interface allows a complete and natural integration of Toshiba Air to Water • Reduced dimensions 90 (93) x 53 x 58 mm. heat pump into Modbus RTU (RS-485) networks.
  • Page 91 NOTE In its place there is a pair of cables to connect the Remote Controller. Use these cables to connect the AB bus. Check your Hydro unit user or service manual for more information. TOSHIBA I 51 I 51 TOSHIBA...
  • Page 92: Electrical Connection For Preheating Prior To Commissioning

    TTW: Fühler auf TTW anschließen. TTW: Fühler auf TTW anschließen. TB 03: 400V anschließen. TTW: Fühler auf TTW anschließen. TB 02: muss nicht angeschlossen werden (später für Warmwasser erforderlich). TTW: Fühler auf TTW anschließen. 52 I TOSHIBA 52 I TOSHIBA...

Table of Contents