Polaris RANGER 2019 Owner's Manual
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Polaris RANGER 2019 Owner's Manual

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2019
RANGER
Diesel
EPS EU
Owner's Manual
for Maintenance and Safety

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Summary of Contents for Polaris RANGER 2019

  • Page 1 2019 RANGER Diesel EPS EU Owner's Manual for Maintenance and Safety...
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code with your smartphone. Downloaded from ManualsNet.com search engine...
  • Page 3 2019 Owner’s Manual RANGER® Diesel EPS EU Downloaded from ManualsNet.com search engine...
  • Page 4 POLARIS®, RANGER®, and POLARIS GENERAL™ are trademarks of POLARIS Industries Inc. Copyright 2019 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.
  • Page 5 Always follow the instructions and recommendations in this manual. The manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a factory-certified Master Service Dealer® (MSD) technician. Please see your dealer for all of your service needs during (and after) the warranty period.
  • Page 6 WELCOME Downloaded from ManualsNet.com search engine...

  • Page 7: Table Of Contents

    Specifications ....155 POLARIS Products ....159 Troubleshooting ....161 Warranty .
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  • Page 9: Introduction

    INTRODUCTION INTRODUCTION WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. This vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.
  • Page 10 INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 11 Place de l’Industrie 2 1180 Rolle, Switzerland Telephone +41213–218–700 DECLARATION OF CONFORMITY January 21, 2019 Polaris Sales Europe Sàrl declares that the vehicle(s) listed below conform to the essential requirements to all terrain vehicles. APPLICABLE EUROPEAN TEST / EVALUATION METHODS:...
  • Page 12 INTRODUCTION VEHICLE IDENTIFICATION NUMBERS Record your vehicle's identification numbers in the spaces provided. The engine serial number is located on the side of the engine, below the injection pump. All keys have the number 4083. Remove the spare key and store it in a safe place.

  • Page 13: Safety

    SAFETY SAFETY TRAINING Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course. For more information about safety, contact an authorized POLARIS dealer or visit the POLARIS web site at www.polaris.com.
  • Page 14 SAFETY HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval.
  • Page 15 If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.
  • Page 16 SAFETY LOAD/PASSENGER/TIRE PRESSURE ALERT Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner's manual. NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.
  • Page 17 SAFETY JACKING POINTS ALERT Jacking positions are located beneath the vehicle’s center points. Read the owner’s manual. GREASING POINTS ALERT Lubricate as recommended. Read owner’s manual. Load/Passenger/Tire Pressure Alert Jacking Points Alert Greasing Points Alert CLUTCH COVER ALERT Read your owner’s manual. Keep body parts away from belt.
  • Page 18 SAFETY SAFETY WARNINGS PROPER OPERATION WARNING Failure to operate the RANGER properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.
  • Page 19 • Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. • Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
  • Page 20 SAFETY • Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking. •...
  • Page 21 SAFETY USING ALCOHOL OR DRUGS WARNING Never consume alcohol or drugs before or while operating this vehicle. Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
  • Page 22 Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets or latches with new cab nets and latches. Your POLARIS dealer can assist. CARRYING PASSENGERS A passenger must always be seated in a passenger seat with seat belt secured.
  • Page 23 SAFETY IMPROPER TIRE MAINTENANCE WARNING Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.
  • Page 24 SAFETY TURNING IMPROPERLY CAUTION Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner’s manual. Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers.
  • Page 25 SAFETY STALLING WHILE CLIMBING A HILL CAUTION Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain a steady speed when climbing a hill. If you lose all forward speed: Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
  • Page 26 SAFETY SKIDDING OR SLIDING CAUTION Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
  • Page 27 SAFETY OPERATING THROUGH WATER CAUTION Operating through deep or fast-flowing water can cause loss of traction, loss of control, rollover or accident. Never operate in fast-flowing water or in water that exceeds the floor level of the vehicle. Always follow proper procedures for operating in water as described in this owner’s manual.
  • Page 28 SAFETY POOR VISIBILITY CAUTION Operating this vehicle in darkness or inclement weather could result in a collision or accident, especially if operating on a road or street. This vehicle is not equipped with highway-approved lights. Operate this vehicle off-road only. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness.
  • Page 29 EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power.
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  • Page 31: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Console Taillights Headlights Tailgate Radiator CV Boot / Rear Caliper Bumper / Brush Guard Receiver Hitch ROPS Cab Frame Hip Bar Cargo Box Fuel Cap Downloaded from ManualsNet.com search engine...
  • Page 32 FEATURES AND CONTROLS CONSOLE Turn Signal Lever Park Brake Lever Hazard Switch Glow Plug/Park Brake Indicator Instrument Cluster ADC Switch Steering Wheel Adjustment AWD Switch Lever Ignition Switch 12V Auxiliary Outlets Gear Selector (Shifter) Storage Compartment ADJUSTABLE STEERING WHEEL The steering wheel can be tilted upward or downward for rider preference.
  • Page 33 PARK. Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result.
  • Page 34 FEATURES AND CONTROLS TURN SIGNAL LEVER Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride. The key must be in the ON position to activate the turn signals. Move the turn signal lever downward to signal a left turn.
  • Page 35 FEATURES AND CONTROLS HAZARD SWITCH Push the hazard warning switch to cause all turn signal lights to flash simultaneously. Both turn signal indicators on the console will also flash. Use this feature to alert others of an emergency or other situation requiring caution. ADC SWITCH The ADC switch has two positions, ON/OFF.
  • Page 36 FEATURES AND CONTROLS AUXILIARY OUTLET The 12-volt receptacles have spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights. The connections are behind the console, under the dash. BRAKE PEDAL Depress the brake pedal to slow or stop the vehicle.
  • Page 37 FEATURES AND CONTROLS PARK BRAKE LEVER Always apply the service brakes before engaging or releasing the park brake. To help prevent the vehicle from rolling, set the park brake when parking the vehicle. This feature will not operate properly if the park brake connector or switch (under the hood) malfunctions or becomes disconnected, or if the switch has moved.
  • Page 38 FEATURES AND CONTROLS SEAT BELTS This vehicle is equipped with three-point lap and diagonal seat belts for the operator and passengers. Always make sure the seat belts are secured for all riders before operating. WARNING Falling from a moving vehicle could result in serious injury or death. Always fasten your seat belt securely before operating or riding in the vehicle.
  • Page 39 FEATURES AND CONTROLS SEAT BELT INSPECTION Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2.
  • Page 40 EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. Your POLARIS dealer can assist.. Downloaded from ManualsNet.com...
  • Page 41 Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets or latches with new cab nets and latches. Your POLARIS dealer can assist. SECURING THE NET 1. After entering the vehicle, insert the lower net rod into the net mount on the floor.
  • Page 42 FEATURES AND CONTROLS ROLLOVER PROTECTIVE STRUCTURE (ROPS) The Rollover Protective Structure (ROPS) on this vehicle meets OECD Code 4 rollover performance requirements. Always have your authorized dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.
  • Page 43 FEATURES AND CONTROLS HITCHES WARNING Whenever the vehicle is towing, always stay clear of the area between the vehicle and the towed object. REAR HITCH Use the rear hitch for towing a trailer. REAR HITCH SPECIFICATIONS Material S355J2+N Fasteners Metal pin with security cotter pin Weld Length and Positions 7 mm fillet, all around Maximum Vertical Load...
  • Page 44 FEATURES AND CONTROLS HITCH REMOVAL / INSTALLATION 1. To remove the hitch, remove the cotter pin and hitch pin . Remove the hitch, then reinstall the hitch pin and secure the cotter pin 2. To install the hitch, remove the cotter pin from the hitch pin and remove the hitch pin 3.
  • Page 45 FEATURES AND CONTROLS 7-WAY TRAILER CONNECTOR The 7-way trailer connector installed on your vehicle meets the requirements of European standard ISO 1724. This connector uses all 7 pins on newer model trailers. An older model trailer may not be compatible with this connector. Improper electrical wiring changes can result in damage to both vehicle and trailer components.
  • Page 46 Fuel Gauge segments including the fuel icon will flash. Refuel immediately. A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled Service Indicator maintenance. See page 54 for more information.
  • Page 47 ON position. Turn the key EPS Warning off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. Your POLARIS dealer can assist. This lamp illuminates to indicate an overheated engine. If the Engine Hot indicator flashes, a severe overheating condition exists.
  • Page 48 FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 Engine Speed Temperature Ambient Temperature (Optional) Downloaded from ManualsNet.com search engine...
  • Page 49 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 Engine Odometer Temperature Ambient Temperature Trip 1 (Optional) Trip 2 Voltage Speed Engine Hours Service Hours Downloaded from ManualsNet.com search engine...
  • Page 50 FEATURES AND CONTROLS OPTIONS MENU Press and hold the MODE button to enter the Options Menu. OPTIONS MENU NOTES Diagnostic Codes Only displays if fault codes are present or stored Units - Distance Select MPH or KPH Units - Temp Select between °F and °C Clock Select between 12H or 24H, and set...
  • Page 51 FEATURES AND CONTROLS UNIT SELECTION DISTANCE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units-Distance” from the Options Menu by pressing the MODE button.
  • Page 52 FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 53 FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 54 FEATURES AND CONTROLS 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu. BACK LIGHT COLOR 1.
  • Page 55 FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
  • Page 56 FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 57 FEATURES AND CONTROLS DIAGNOSTIC CODE NOTICE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item.
  • Page 58 FEATURES AND CONTROLS DIAGNOSTIC DISPLAY CODE DEFINITIONS DIAGNOSTIC CODES COMPONENT CONDITION Low oil pressure CAN message 65390 switch fault Timeout error Current below normal or open circuit Engine Temperature Voltage above normal, Sensor or shorted to high source Voltage above normal, or shorted to high source System Power...
  • Page 59 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Fuel Pump Driver Ckt. Voltage above normal, or shorted to high 1347 source Voltage below normal, or shorted to low 1347 source Current below normal 1347 or open circuit ECU Output Supply Voltage above normal, Voltage 1 or shorted to high 3597...
  • Page 60 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Current below normal 520272 or open circuit Brake switch (1 or 2 Data erratic, indeterminable) intermittent or 520285 incorrect Engine Oil Pressure Data valid but below Sensor normal operating 524076 range - least severe level Downloaded from ManualsNet.com...

  • Page 61: Operation

    OPERATION OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
  • Page 62 Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.
  • Page 63 2. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. 3. Never operate with accessories not approved by POLARIS for use on this vehicle. 4. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness.
  • Page 64 Air filter Inspect and clean without removing from the page 122 vehicle; remove air filter only when replacing it Headlamps Check operation, apply POLARIS dielectric page 136 grease when lamp is replaced Brake light/tail lamps Check operation Seat latch...
  • Page 65 EPA/CARB warranty requirements, use ONLY the recommended diesel fuels. Use only CLEAN diesel fuel. POLARIS recommends the following diesel fuels for use in this vehicle: • Ultra Low Sulfur #2 • #1 Diesel Fuel containing no more than 20% bio-diesel...
  • Page 66 OPERATION ADDITIONAL TECHNICAL FUEL REQUIREMENTS • The fuel cetane number should be equal to 45 or higher. • The sulfur content must not exceed 0.5% by volume. Less than 0.5% is preferred. Especially in the U.S.A. and Canada, Ultra Low Sulfur fuel should be used.
  • Page 67 B21 To B100 Bio-diesel Fuel Blend Usage B21 to B100 bio-diesel is not approved for this POLARIS application. Approved Engines Only the Kubota engine series listed below may operate with bio-diesel fuel concentrations up to B20 for POLARIS applications.
  • Page 68 OPERATION Operating Conditions with B20 Bio-diesel Fuel Blends Engine Warranty Damages, performance or service concerns determined to be caused by the use of bio-diesel fuel not meeting the specifications outlined above are not considered to be defects in material or factory workmanship and are not covered under warranty.
  • Page 69 OPERATION STARTING THE ENGINE NOTICE NEVER use an engine starting aid such as ether. Engine damage will result. The ignition system is marked by the OFF , LIGHTS ON , POSITION LIGHTS ON , and START symbols. Before operating this vehicle in cold weather, review the cold weather operation information on page 68.
  • Page 70 OPERATION 6. Turn the ignition key to the START position. Engage the starter for a maximum of five seconds. Release the key when the engine starts. Turn the key to either LIGHTS ON or POSITION LIGHTS ON. 7. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds.
  • Page 71 OPERATION FUEL BLENDING GUIDELINE Down to -29° C (-20° F) Below -29° C (-20° F) 100% COLD STARTING GUIDELINES Temp. -7° C to -9° -9° C to -15° -15° C to -29° C to -29° C -32° C (+20° F to (+15°...
  • Page 72 OPERATION BRAKING 1. Release the throttle pedal completely. When the throttle pedal is released completely and the engine speed drops near an idle, the vehicle has no engine braking. 2. Press on the brake pedal evenly and firmly. If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.
  • Page 73 OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo: Never exceed the stated load capacity for this vehicle. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
  • Page 74 OPERATION Loads should be centered on the vehicle and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box. Always read and understand the load distribution warnings listed on warning labels and in this manual.
  • Page 75 OPERATION DUMPING THE CARGO BOX To dump the cargo box, do the following: 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3.
  • Page 76 OPERATION ALL WHEEL DRIVE/REAR DIFFERENTIAL SYSTEM ENGAGING AWD NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and clutch damage. Always switch to AWD while the rear wheels have traction or are at rest. All-Wheel Drive (AWD) Differential Lock Differential Unlock...
  • Page 77 OPERATION DISENGAGING AWD Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction. In some situations, the front gearcase may remain locked after turning the AWD switch off.
  • Page 78 OPERATION UNLOCKING THE DIFFERENTIAL (TURF MODE) When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings.
  • Page 79 OPERATION ACTIVE DESCENT CONTROL (ADC) SYSTEM The ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. • Always operate in low gear and engage ADC 4X4 when transporting heavy loads and/or when towing. •...
  • Page 80 OPERATION DRIVING PROCEDURES NEW OPERATOR DRIVING PROCEDURES 1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle. 2. Visit the Recreational Off-Highway Vehicle Association web site and take the free on-line training course. Visit www.rohva.org or call 866-267-2751. Hands-on training is also available through ROHVA.
  • Page 81 OPERATION • Avoid sharp turns. • Never turn while applying heavy throttle. • Never make abrupt steering maneuvers. • Operate at speeds appropriate for your skills, the conditions and the terrain. • DO NOT do power slides, “donuts”, jumps or other driving stunts. DRIVING WITH A PASSENGER 1.
  • Page 82 OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 83 OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
  • Page 84 OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Avoid excessively steep hills. 2. ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill. 3. Drive straight downhill. Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side.
  • Page 85 OPERATION DRIVING THROUGH WATER Your vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTE If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine. Your dealer can provide this service.
  • Page 86 OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5.

  • Page 87: Winch Guide

    WINCH GUIDE WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 88 WINCH GUIDE b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to feed and rewind the cable evenly before continuing the winch operation. 13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.
  • Page 89 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 90 WINCH GUIDE 4. Always use the hook strap when handling the hook. WARNING Never put your fingers into the hook. This could lead to SEVERE INJURY. • Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
  • Page 91 INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer. • If possible, keep the winch cable aligned with the centerline of the winching vehicle.
  • Page 92 WINCH GUIDE b. Lay the damper on top of the mid-point of the winch cable length that is spooled out. c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper.
  • Page 93 WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
  • Page 94 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
  • Page 95 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 96 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  • Page 97: Emission Control Systems

    U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. SPARK ARRESTER Your POLARIS vehicle has a spark arrester that was designed for on-road and off-road operation. It is required that this spark arrester remain installed and functional when the vehicle is operated.
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  • Page 99: Maintenance

    PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 100 MAINTENANCE MAINTENANCE CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death.
  • Page 101 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Lubricate long threaded bolt and Seat Adjuster Monthly 800 (500) 50 H all pivot pins Lubrication Lubricate all fittings, pivots, 800 (500) General Lubrication 50 H cables, etc. Inspect (visually – do not 800 (500) remove unless replacement is Air Filter...
  • Page 102 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Exhaust Muffler / 1600 Inspect 100 H 12 M Pipe (1000) 1600 Remove and grease Drive Shafts 100 H 12 M (1000) 1600 Glow Plug Inspect; replace as needed 100 H 12 M (1000)
  • Page 103 Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart. OIL RECOMMENDATIONS POLARIS recommends the use of full synthetic POLARIS Diesel Oil (SAE 5W- 40) for this vehicle. Always use the correct viscosity grade based on the ambient temperature expected during operation. See the chart below.
  • Page 104 MAINTENANCE OIL VISCOSITY / AMBIENT AIR TEMPERATURE CHART SAE 5W-40 SAE 15W-40 -31° C -15° C +27° C +40° C (-25° F) (+5° F) (+80° F) (+104° F) OIL CHECK To check the oil, do the following: 1. Position vehicle on a level surface and place the transmission in PARK. 2.
  • Page 105 MAINTENANCE 6. Add the recommended oil as necessary to bring the oil level within the SAFE range on dipstick. Do not overfill. NOTE A rising oil level between checks during cold weather operation can indicate contaminants such as gas or moisture collecting in the crankcase. If the oil level is over the upper mark, change the oil immediately.
  • Page 106 MAINTENANCE OIL AND FILTER CHANGE Always change engine oil and filter at the intervals outlined in the Periodic Maintenance Chart. Always change the oil filter whenever changing the engine oil. The engine oil fill cap is located on top of the valve cover. Access the oil fill cap by tilting the rear cargo box.
  • Page 107 MAINTENANCE 6. Pull up on the cargo box release lever to tilt the box. 7. Remove the mud guard by unscrewing its four bolts 8. Using an oil filter wrench, turn the oil filter counter-clockwise to remove it. 9. Using a clean dry cloth, clean the filter sealing surface on the engine crankcase.
  • Page 108 MAINTENANCE 10. Lubricate the O-ring on the new oil filter with a film of fresh engine oil. Check to make sure the O-ring is in good condition. 11. Install the new filter and turn by hand until the filter O-ring contacts the sealing surface, then turn an additional 3/4 turn 12.
  • Page 109 MAINTENANCE 21. Add the recommended oil as necessary to bring the oil level within the SAFE range on dipstick. Do not overfill. NOTICE Add oil slowly, to make sure oil does not get into the breather or intake. 22. When finished, reinstall the oil fill cap and oil dipstick. 23.
  • Page 110 MAINTENANCE GEARCASES GEARCASE SPECIFICATION CHART DRAIN PLUG/ FILL PLUG LEVEL GEARCASE LUBRICANT CAPACITY TORQUE CHECK PLUG TORQUE AGL Gearcase Transmission 1200 ml 14-19 Nm 14-19 Nm Lubricant & (Main (41 oz.) (10-14 ft. lbs.) (10-14 ft. lbs.) Transmission Gearcase) Fluid Demand Drive 275 ml 11-13.6 Nm...
  • Page 111 MAINTENANCE TRANSMISSION OIL CHANGE The drain plug is located on the bottom of the gearcase. Access the drain plug through the hole in the skid plate. 1. Remove the fill plug 2. Place a drain pan under the drain plug 3.
  • Page 112 MAINTENANCE DEMAND DRIVE (FRONT GEARCASE) DEMAND DRIVE OIL CHECK Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.
  • Page 113 ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
  • Page 114 But if the overflow bottle has run dry, the level in the radiator should also be inspected. 5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part. Downloaded from ManualsNet.com...
  • Page 115 MAINTENANCE OVERFLOW BOTTLE COOLANT LEVEL Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). 1. Position the vehicle on a level surface.
  • Page 116 • See your dealer or other qualified service person as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 117 MAINTENANCE BELT REMOVAL If a belt fails, always clean any debris from the clutch air duct and from the clutch and engine compartments when replacing the belt. WARNING Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death.
  • Page 118 MAINTENANCE 3. Pull the clutch cover forward and slide towards the front of the vehicle as shown above. 4. Rotate the clutch cover back and lift up and over the control arm mounting NOTE Use care when lifting clutch cover upwards. Do not damage cover, intake boot, or electrical harness.
  • Page 119 MAINTENANCE 7. Insert clutch spreader tool into threaded hole on driven clutch as shown and turn clockwise to spread clutch. NOTE Clutch spreader tool part number 2875911 is found in vehicle tool kit. 8. Walk the belt out of the driven clutch and drive clutch. Remove the belt from the vehicle.
  • Page 120 MAINTENANCE BELT INSPECTION To inspect the drive belt, do the following: 1. Inspect belt for hour-glassing (extreme circular wear in at least one spot and on both sides of the belt). Hour glassing occurs when the drive train does not move and the drive clutch engages the belt.
  • Page 121 MAINTENANCE BELT INSTALLATION NOTE Be sure to install belt in the same direction as it was removed. 1. With the clutch spreader tool installed, loop the belt over the drive clutch and over the driven clutch. 2. Rotate the driven clutch and walk the belt into the clutch. 3.
  • Page 122 MAINTENANCE 8. Install and torque the outer clutch cover bolts to specification. TORQUE PVT Outer Cover Fasteners 35 in-lbs (4 Nm) 9. Reinstall the mud guard. Downloaded from ManualsNet.com search engine...
  • Page 123 6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist. VEHICLE IMMERSION...
  • Page 124 MAINTENANCE FILTER SYSTEMS AIR FILTER REPLACEMENT Inspect the air filter at the intervals outlined in the Periodic Maintenance Chart. In extremely dusty conditions, air filter replacement will be required more often. 1. Locate the air filter on the left side of the unit. 2.
  • Page 125 MAINTENANCE 3. Remove the cover to access the air filter element 4. Inspect the airbox for oil or water deposits. Wipe away any deposits with a clean shop towel. IMPORTANT If the filter has been soaked with fuel or oil it must be replaced. DO NOT attempt to clean the air filter.
  • Page 126 MAINTENANCE SPARK ARRESTER WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform service on the spark arrester while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently before proceeding.
  • Page 127 MAINTENANCE 7. Repeat steps 4 and 5 until no more particles are expelled when the engine is revved. 8. Stop the engine. Allow the arrester to cool. 9. Reinstall the arrester plug and remove the outlet cover or plug. Downloaded from ManualsNet.com search engine...
  • Page 128 MAINTENANCE ALTERNATOR BELT Belt Adjustment Check the alternator belt at the correct service interval as outlined in the Periodic Maintenance Chart. Stop the machine on a flat level surface. Put the gear selector in Park, stop the engine and exit the vehicle. See the Stopping the Engine section. 1.
  • Page 129 MAINTENANCE CAUTION Both fuel and water will drain from the separator during the following procedure. Use caution and observe all fuel safety precautions when handling fuel. 1. Remove the seat. Disconnect the battery. 2. Place an appropriate container under the fuel filter drain to catch fluids (water and fuel).
  • Page 130 Freeplay should be 1.6-3.2 mm (1/16 to 1/8 inches). IDLE RPM Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your POLARIS dealer for adjustment. Downloaded from ManualsNet.com search engine...
  • Page 131 MAINTENANCE THROTTLE CABLE ADJUSTMENT CABLE ADJUSTMENT 1. Ensure that the throttle cable is properly routed and retained to the unit. 2. On the pedal side, tighten jam nuts TORQUE Throttle Cable Jam Nut (pedal side) 5 Nm (43 in-lbs) 3. On the engine side, tighten jam nuts TORQUE Throttle Cable Jam Nut (engine side) 13 Nm (10 ft-lbs)
  • Page 132 MAINTENANCE 7. Once properly adjusted, tighten the jam nut against the adjuster and re-install the protective sleeve. 8. Start the engine and allow if to warm up thoroughly. Measure the distance the throttle pedal moves before the engine begins to pick up speed. Freeplay should be 1.6-3.2 mm (1/16 of an inch to 1/8 of an inch).
  • Page 133 MAINTENANCE 5. Slowly adjust the pedal adjuster in a 1/4 turn at a tie until the full engine throttle IS obtained. Once proper adjustment is obtained, tighten jam nut in place to hold the adjustment position. TORQUE Throttle Pedal Adjuster Jam Nut 19 Nm (14 ft-lbs) 6.
  • Page 134 MAINTENANCE BRAKES The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. BRAKE FLUID Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING After opening a bottle of brake fluid, always discard any unused portion.
  • Page 135 MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40 or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks.
  • Page 136 MAINTENANCE SUSPENSION ADJUSTMENT The front and rear suspensions can be adjusted to provide a stiffer suspension, if necessary. 1. Remove the top shock mounting bolts from the inside mounting positions 2. Reposition the shocks to the outside mounting holes 3. Reinstall the shock mounting bolts. Torque to 54.2 Nm (40 ft-lbs).
  • Page 137 Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS approved size and type of tires for this vehicle when replacing tires.
  • Page 138 MAINTENANCE WHEEL INSTALLATION 1. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation. WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification.
  • Page 139 MAINTENANCE POSITION BULB AND INDICATOR BULB REPLACEMENT 1. Remove the hood from the front cab. 2. Locate the bulb on the back side of the headlight housing. 3. Disconnect the harness from the bulb. Be sure to pull on the connector, not on the wiring.
  • Page 140 MAINTENANCE 4. Remove the rubber bulb cover, release the bulb protection spring remove the bulb from the headlight housing. 5. Install the new bulb into the housing. NOTE Make sure the tab on the bulb locates properly in the housing. 6.
  • Page 141 MAINTENANCE HEADLIGHT BEAM ADJUSTMENT To adjust the headlight beam, do the following: 1. Place the vehicle on a level surface with the headlight approximately 7.6 m ( 25 ft) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.
  • Page 142 MAINTENANCE FUSES If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. The fuse box is located under the passenger seat.
  • Page 143 MAINTENANCE BATTERY WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil.
  • Page 144 MAINTENANCE BATTERY REMOVAL WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. To remove the battery, do the following: 1.
  • Page 145 MAINTENANCE BATTERY INSTALLATION Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow instructions in the Battery Charging (Conventional Battery) section before installing the battery.
  • Page 146 Check battery voltage each month during storage and recharge as needed to maintain a full charge. Battery charge can be maintained by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self discharge.
  • Page 147 MAINTENANCE BATTERY CHARGING (SEALED BATTERY) The following battery charging instructions apply only to the installation of a sealed battery. Read all instructions before proceeding with the installation of this battery. The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory.
  • Page 148 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 149 Replacement safety labels are provided by POLARIS at no charge. POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
  • Page 150 MAINTENANCE CHROME WHEEL CARE (IF EQUIPPED) Proper maintenance will protect chrome wheels from corrosion, preserve wheel life and ensure a “like new” appearance for many years. Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptible to corrosion if not properly cleaned.
  • Page 151 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 152 STORAGE AREA / COVERS Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.
  • Page 153 MAINTENANCE TRANSPORTING THE VEHICLE Follow these procedures when transporting the vehicle. 1. Apply the brakes. 2. Place the transmission in PARK. Stop the engine. 3. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle. 4.
  • Page 154 MAINTENANCE FRONT TIE-DOWN LOCATION Front tie-down points Downloaded from ManualsNet.com search engine...
  • Page 155 MAINTENANCE REAR TIE-DOWN LOCATION Rear tie-down points TOWING A RANGER Towing this vehicle is not recommended. Always transport the vehicle on a trailer or flatbed with all four wheels off the ground. If towing a disabled vehicle is unavoidable, place the disabled vehicle’s transmission in neutral.
  • Page 156 Downloaded from ManualsNet.com search engine...

  • Page 157: Specifications

    SPECIFICATIONS SPECIFICATIONS RANGER DIESEL Gross Vehicle 1356 kg (2989 lbs.) Weight (includes weight of operator, passenger, cargo, accessories) Dry Weight 775 kg (1709 lbs.) Fuel Capacity 37.8 l (10 gal) Engine Oil Capacity 3.7 l (0.98 gal) Coolant Capacity 4.75 l (5 qts.) Overall Length 305 cm (120 in.) Overall Width...
  • Page 158 SPECIFICATIONS RANGER DIESEL Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing Compression Ignition Lubrication System Wet Sump Cooling Liquid Front Suspension Dual A-Arm, IRS 27.94 cm (11.0 in) Travel Rear Suspension Dual A-Arm 27.94 cm (11.0 in) Travel Driving System Type Shift Type...
  • Page 159 SPECIFICATIONS RANGER DIESEL Brake Light 10 L.E.D. (3.1W) Noise at Operator’s 74 dB(A) Downloaded from ManualsNet.com search engine...
  • Page 160 Downloaded from ManualsNet.com search engine...

  • Page 161: Polaris Products

    U-Joint Grease (89 ml/3 oz. cartridge) 2871551 U-Joint Grease (414 ml/14 oz. cartridge) 2871329 Dielectric Grease (Nyogel™) Additives / Miscellaneous 2872189 DOT 4 Brake Fluid 2871956 Loctite™ 565 Thread Sealant 2859044 POLARIS Battery Tender™ Charger Downloaded from ManualsNet.com search engine...
  • Page 162 Downloaded from ManualsNet.com search engine...

  • Page 163: Troubleshooting

    Your dealer can assist. Check for fouled plug or foreign material in gas tank or fuel lines. Poor engine performance Your POLARIS dealer can assist. Always warm up the belt by operating below 48 km/h for 1.6 km Slippage from failure to warm (30 mph for one mile).
  • Page 164 TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Check all connections and tighten Loose electronic control box Inspect, clean, reinstall connectors connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
  • Page 165 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel vent Inspect and replace line Water is present in fuel Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your authorized dealer can assist wires...
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  • Page 167: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 168 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 169 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 170 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 171 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
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  • Page 173: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS Downloaded from ManualsNet.com search engine...
  • Page 174 Downloaded from ManualsNet.com search engine...
  • Page 175 7-Way Trailer Connector ... . . 43 Cab Nets ......20, 39 Carrying Passengers.
  • Page 176 Engine Stops or Loses Power ..163 How To Obtain Warranty Engine Turns Over, Fails to Service ....... . 168 Start .
  • Page 177 Stalling While Climbing a Hill ..23 POLARIS PRODUCTS ... . . 159 Starting the Engine ....67 POLARIS Variable Steering Wheel Adjustment .
  • Page 178 Adjustment......129 Throttle Freeplay ..... 128 Throttle Freeplay Inspection.
  • Page 179 Downloaded from ManualsNet.com search engine...
  • Page 180 For your nearest Polaris dealer, visit www.polaris.com Polaris Sales Europe Sarl Place de l'Industrie 2 1180 Rolle, Switzerland Part No. 9929238 Rev 01...

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