Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Kärcher CWP 2000
Summary of Contents for Kärcher CWP 2000
- Page 1 CWP 2000 1.267-071 CWP 2307 1.267-091 CWP 2309 1.267-371 CWP 2307 GOOD 1.267-391 CWP 2309 GOOD 1.267-471 CWP 2307 BEST 1.267-491 CWP 2309 BEST 1.267-517 CWP 2307 EF 1.267-691 CWP 2309 NP Bild neu Operating Instructions English www.karcher.com 5.959-373 A 2006471 (06/03)
- Page 2 Operating Instructions English CWP 2000 The content of this manual is the property of Alfred Foreword Kärcher GmbH & Co. KG, and is protected by copyright. Any reproduction, whether in total or in part, is strictly forbidden. Additional copies of this manual can be obtained on request.
- Page 3 CWP 2000 Operating Instructions English Brush segments The wash rollers are subject to wear and have to be replaced after a while. The worn roller half-shells can: n be incinerated in an environmentally friendly way in waste incineration plant, n disposed of with domestic waste, n returned to Kärcher for reprocessing.
-
Page 4: For Your Safety
Operating Instructions English CWP 2000 Automotive washing systems For your safety Persons who are charged with the operation, surveillance, upkeep, maintenance and inspection of automotive washing systems may only be those who are familiar with these tasks and with the operating instructions. -
Page 5: Table Of Contents
CWP 2000 Operating Instructions English Foreword Contents For all users Environmental considerations, disposal Warranty For your safety General system description System overview Standard equipment Options Safety Instructions Operation of the system Proper use of the system B.2.1 Workplace Non-appropriate usage Sources of danger B.4.1 General risks... - Page 6 Operating Instructions English CWP 2000 Technical data Contents Dimensions Technical data Connected values Operating procedure Switching off in an emergency Switching on after Emergency STOP Preparing the system for use by the operator Preparations to be made by the user Driving in E.5.1 Position using the wheel trough (Option)
- Page 7 CWP 2000 Operating Instructions English 5.959-373 A 2006471 (06/03)
-
Page 8: A General System Description
Operating Instructions English CWP 2000 A.1 System overview A General system description 12.1 12.2 5.959-373 A 2006471 (06/03) - Page 9 CWP 2000 Operating Instructions English A General system description Figures A.1-8: System overview: 1 Pillar 11 Dryer blower-fan beam 2 Side brush 12.1 Shampoo / foam 3 Travelling foot 12.2 Drying aid 4 Wheel-wash facility 13 Metering pump, dirt trap...
-
Page 10: Standard Equipment
Operating Instructions English CWP 2000 A.2 Standard equipment A General system description Vertical side brush The rotating vertical side brushes clean the sides of the vehicle. In the front and rear, they also clean any areas that cannot be reached by the roof brush. -
Page 11: Options
CWP 2000 Operating Instructions English Cleaning agents A General system description The canisters for cleaning agents and care products are stowed in pillar 2. Rating plate The rating plate displays the most important system specifications. Control cabinet The control cabinet of the system is located in pillar 1. - Page 12 Operating Instructions English CWP 2000 Rotating wheel brushes A General system description To achieve thorough cleaning of wheel rims, the system may be equipped with an optional washing assembly featuring two rotating wheel brushes. The individual wheel positions are registered by light barriers. The revolving brushes are pressed against the wheels through pneumatic cylinders.
- Page 13 CWP 2000 Operating Instructions English Positioning lights A General system description The positioning lights serve three separate functions: n Prior to washing, they assist in positioning the vehicle. n After washing has been completed, they indicate the direction in which the vehicle must exit the wash bay.
- Page 14 Operating Instructions English CWP 2000 To avoid endangering people, animals and property, B Safety Instructions please read the following before putting the system into operation for the first time: n the Operating Instructions n all safety instructions n the current national legal regulations...
-
Page 15: B Safety Instructions
CWP 2000 Operating Instructions English B.1 Operation of the system B Safety Instructions Important! To avoid dangers arising from incorrect operation, the system may be operated only by persons who – have been instructed in its handling – have proved their competence in operating it –... -
Page 16: Risk Of Explosion
Operating Instructions English CWP 2000 n vehicles with trailers B Safety Instructions n two-wheeled vehicles n convertibles. If the above directive is not observed, the manufacturer of the system is not liable for thereby resulting n injury to persons n damage to property... -
Page 17: Damage To Hearing
CWP 2000 Operating Instructions English B.4.3 Damage to hearing B Safety Instructions The noises emitted by the system present no risk to the customer (short duration). On the drive-in side, the sound level is – during the brush wash: 67 dB(A) –... -
Page 18: Danger Arising From Power Failure
Operating Instructions English CWP 2000 B.4.6 Danger arising from power failure B Safety Instructions Constructive measures prevent an uncontrolled restarting of the system after loss of power. B.4.7 Endangering the environment with engine oil There is engine oil in the system. When oil is changed, any resulting used oil must be consigned to a used-oil collection point or to a waste disposal company. -
Page 19: Monitoring
CWP 2000 Operating Instructions English B.5.2 Monitoring B Safety Instructions This washing system must be examined for its safe operation before being taken into operation for the first time and thereafter at least half-yearly by a competent person. This examination includes in particular:... -
Page 20: C Operation And Adjustment
Operating Instructions English CWP 2000 C Operation and adjustments C.1 Control unit (option) The control unit shows n Operating data and has operator’s controls for n start of programme n manual control n setting the door control system C.1.1 Operator controls c t i –... -
Page 21: Operation
CWP 2000 Operating Instructions English C.1.2 Operation C Operation and adjustments All functions are combined into menus. The menus are arranged in a menu structure. The display shows two lines of the current menu. Moving within a menu The "+1" and "–1" keys are used to move the window shown by the display in the direction of the arrow or to increase or reduce a numerical value. - Page 22 Operating Instructions English CWP 2000 C Operation and adjustments Use the "ENTER" key to: n acknowledge queued alarm signals, n to confirm an entry or selection. "SYST" function: n Access to the "Confidential" mode by simultaneously pressing "SHIFT" and "MENU"...
- Page 23 CWP 2000 Operating Instructions English C Operation and adjustments 5.959-373 A 2006471 (06/03)
-
Page 24: Display Of The Washing Programme Currently Running
Operating Instructions English CWP 2000 C.1.5 Display of the washing program currently running C Operation and adjustments The main menu is automatically displayed when the washing system is switched on. n Line 1 shows the total number of washes carried out. -
Page 25: Wash-Card Reader (Option)
CWP 2000 Operating Instructions English C Operation and adjustments C.2.5 Manual override These functions allow you to intervene in the current wash programme in order to circumvent problem areas to do with the vehicle. C.2.5.1 Raise roof brush / dryer (b) n Roof brush or dryer is raised whilst the button “DB/TD heb.”... -
Page 26: Control Cabinet
Operating Instructions English CWP 2000 C.5 Control cabinet C Operation and adjustments The control cabinet is located in column 1 (left). Installed in the control cabinet CWP is the control system for the gantry washing system. Incorporated in the cabinet doors is: n the master switch. - Page 27 CWP 2000 Operating Instructions English C.6.2 Vent the metering pump C Operation and adjustments n Turn the vent plug (6c) through approx. 2 turns in an anti-clockwise direction. n Press the manual control button (6d) until there are no more air bubbles in the suction hose and the cleaning / drying agent flows back into the container via the overflow hose.
-
Page 28: Schematic Water / Air Diagram
Operating Instructions English CWP 2000 C.7 Schematic water / air diagram C Operation and adjustments high-pressure side (option) 5.959-373 A 2006471 (06/03) - Page 29 CWP 2000 Operating Instructions English C Operation and adjustments 3 V3 2 1 V2 Y9.1 DR6 / 6 DR1 / 11 7 / DR7 DR3 / 10 5.959-373 A 2006471 (06/03)
- Page 30 Operating Instructions English CWP 2000 C Operation and adjustments A Drying agent Nozzle tube functions B Shampoo 1 Rear nozzle tube C Pre-spray)* – Service water BW Service water infeed 2 Front nozzle tube FW Fresh water infeed – Fresh water L Compressed air infeed –...
-
Page 31: Dimensions
CWP 2000 Operating Instructions English D.1 Dimensions D Technical data Table D.1: System and vehicle CWP 2307 CWP 2307 maximum ratings Height 3.200 3.500 Width 3.700 3.700 Length *) 1.980 1.980 Maximum vehicle dimensions **) Washing width 2.100 2.100 Washing height mm 2.350... -
Page 32: Connected Values
Operating Instructions English CWP 2000 D.3 Connected values D Technical data Table D.4: Connected values Electrical connection Voltage 400/3~, P, N Frequency Connected load, basic system 15.5 Pre-fusing, control cabinet max. Water connection Inside diameter inches Flow pressure to DIN 1988 4…6... -
Page 33: E Operating Procedure
CWP 2000 Operating Instructions English E.1 Switching off in an emergency E Operating procedure If persons, property and animals are in danger, the system must be switched off immediately by pressing the “EMERGENCY STOP” button. You will find “EMERGENCY STOP” buttons... -
Page 34: Preparations To Be Made By The User
Operating Instructions English CWP 2000 E Operating procedure E.4 Preparations to be made by the user n Prepare the vehicle for washing Caution! To avoid damage being done to the vehicle, the following precautionary measures must be undertaken on the... -
Page 35: After Positioning
CWP 2000 Operating Instructions English E Operating procedure Position your vehicle pointing straight forward, and in the middle between the gantry tracks. E.5.3 After positioning n Switch the engine OFF. n Leave in gear, or, in the case of automatics, select “P”. - Page 36 Operating Instructions English CWP 2000 E.8.3 Making the system non-operational by E Operating procedure automatic frost protection (optional) Caution! Risk of damaging the system. The frost protection device operates only when n the master switch is switched on and n the "Emergency-STOP"-buttons are not activated.
-
Page 37: Door Control
CWP 2000 Operating Instructions English E.9 Door control E Operating procedure The wash bay doors are controlled by the gantry control unit, and an external door control unit. There are separate control functions for summer or winter operation. Door control during summer Before washing begins, the doors are open. -
Page 38: F Maintenance And Servicing
Operating Instructions English CWP 2000 System overview F Maintenance and servicing See Figs. A.1–A.2 Maintenance instructions Regular maintenance according to the following maintenance schedule is the basis of a dependable system. Use only manufacturer’s original spare parts or those recommended by him such as... - Page 39 CWP 2000 Operating Instructions English Maintenance contract F Maintenance and servicing In order to ensure that the system functions reliably, we recommend that you take out a maintenance contract. Please ask for details from your own Kärcher Customer Service centre.
- Page 40 Operating Instructions English CWP 2000 Manual control (option) F Maintenance and servicing Manual control of the system is used when maintenance tasks are being carried out. Caution! Risk of damage to installation and vehicle. Do not use manual control for washing purposes.
- Page 41 CWP 2000 Operating Instructions English Manual control / Water / Water F Maintenance and servicing Metering pump Brush irrigation Doser pump Drying arch Pre-cleaning Roof brush – Shampoo ON/OFF ON/OFF ON/OFF ON/OFF Doser pump Foam arch – Drying aid –...
- Page 42 Operating Instructions English CWP 2000 Manual control / Machine / Wheelwash / F Maintenance and servicing Positioning light Wheelwash Wheelwash Positioning light rotate MOVE IN/ Back up – ON/OFF MOVE OUT ON/OFF Positioning light Positioning light Forwards Stop – –...
-
Page 43: Maintenance Schedule
CWP 2000 Operating Instructions English Maintenance schedule F Maintenance and servicing Time Activity Unit concerned Implementation by whom Daily Check safety EMERGENCY STOP – Start wash programme Operator devices buttons on: control (see chapter E.6) panel, wash-card – Actuate EMERGENCY STOP... - Page 44 Operating Instructions English CWP 2000 F Maintenance and servicing Fig. F.2: Side-brush conveyor Fig. F.1: (viewed from above) a Light barriers a Limit switch, side brush b Rollers Fig F.3: Column 1 top a Limit switch swivel side brush traverse...
- Page 45 CWP 2000 Operating Instructions English F Maintenance and servicing Fig. F.5: Roof dryer without cover Fig. F.6: Pillar 2, below a Limit switch, safety switch roof dryer a Limit switch roof dryer down 5.959-373 A 2006471 (06/03)
- Page 46 Operating Instructions English CWP 2000 F Maintenance and servicing Fig F.7: Pillar 2, below a Limit switch roof brush up Fig F.8: Pillar 2 middle a Limit switch roof brush down Fig F.9: a Limit switch, travel 5.959-373 A 2006471 (06/03)
- Page 47 CWP 2000 Operating Instructions English F Maintenance and servicing Fig. F.10: Water distributor a Compressed-air maintenance unit b Compressed air oiler c Filter d Dirt trap fresh water e Dirt trap used water (behind maintenance unit) 5.959-373 A 2006471 (06/03)
- Page 48 Operating Instructions English CWP 2000 F Maintenance and servicing , y l l l o e l l s l l r i f i n i t s i " r s l l ) " – – t s i –...
- Page 49 CWP 2000 Operating Instructions English F Maintenance and servicing Fig. F.11: Roof brush Fig. F.12: Side brush a Bearing a Cam b Lubricator nipple c Hoist cable Fig. F.13: Under-carriage a Grease fitting DR11/12 DR9/10 Fig. F.13: HP side-wash, oscillating...
- Page 50 Operating Instructions English CWP 2000 F Maintenance and servicing Time Activity Unit concerned Implementation by whom Monthly or Clean filters In the compressed-air – Close off compressed air Operator after 2000 maintenance unit (Fig. F.10) and bleed out pressure washes –...
- Page 51 CWP 2000 Operating Instructions English F Maintenance and servicing - f l n i l l l a e l l c i t e l l e l l e l l t s i t s i 5.959-373 A 2006471 (06/03)
- Page 52 Operating Instructions English CWP 2000 F Maintenance and servicing Fig. F.14: a Stop buffer, side-brush conveyor Fig. F.15: a Stop buffer, swivel side-brush 5.959-373 A 2006471 (06/03)
-
Page 53: G Troubleshooting
CWP 2000 Operating Instructions English G Troubleshooting Danger! Danger – possibility of electric shock. – Work on the electrical system may only be carried out by trained electricians. – Make the system voltage-free for all work carried out on the system by switching the system master switch (11.1) to “0”... - Page 54 Operating Instructions English CWP 2000 Display of faults Faults detected by the control system are shown on the A08/04 15.07 display of the control unit. The control system classifies F01 Machine is not faults in three groups. in start position...
- Page 55 CWP 2000 Operating Instructions English G Troubleshooting l l u t i s i t c E “ ” P l l u i t c E “ ” P s t l c i f e l l c i f...
- Page 56 Operating Instructions English CWP 2000 G Troubleshooting s t i s t i s t i , ) r s t i , ) r l l i , ) r t t i l n i l / y l...
-
Page 57: H Accessories
CWP 2000 Operating Instructions English Cleaning agents and care products H Accessories Application Cleaning agent pH value solution Shampoo, RM 811 ASF foam (option) Drying aid RM 829 5.959-373 A 2006471 (06/03) -
Page 58: For Technical Personnel Only
Operating Instructions English CWP 2000 Installing the system For technical personnel only I System installation Important! The system may be set up only by: – Kärcher Customer Service engineers – Kärcher-authorised persons To forestall danger, familiarise yourself with the following... -
Page 59: Packaging, Storage
CWP 2000 Operating Instructions English I.1.2 Packaging, storage For technical personnel only Packaging (when system dismantled) I System installation Dimensions: 3.90 m x 2.30 m x 2.25 m. Weight: approx. 2000 kg The weight is dependent on the accessory parts fitted. -
Page 60: Transportation, Unloading
Operating Instructions English CWP 2000 I.1.3 Transportation, unloading For technical personnel only Transportation I System installation All accessories forming part of the system are included in the package. The lifting equipment for loading and unloading must have a minimum carrying power of 3.5 t. -
Page 61: Creating A Connection To The Mains Power Supply
CWP 2000 Operating Instructions English Unpacking For technical personnel only I System installation Caution! There is a risk of injury from protruding nails when the crate is being opened. Take out the accessories packed between the gantry columns. Check that the consignment is complete against the... -
Page 62: Preparing The System For Use
Operating Instructions English CWP 2000 Preparing the system for use For technical personnel only n Fill up containers for shampoo / foam (5.1) and drying I System installation aid (5.2) at pillar 2 n Bleed metering pumps (6): – start metering pumps as described in Chapter F –...
Need help?
Do you have a question about the CWP 2000 and is the answer not in the manual?
Questions and answers