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TR-Electronic PROFI BUS AE 70 Series Installation Manual

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Absolute Encoder AE_-70
AEV-70
_Zusätzliche Sicherheitshinweise
_Installation
_Inbetriebnahme
_Konfiguration / Parametrierung
_Störungsbeseitigung und
Diagnosemöglichkeiten
_Additional safety instructions
_Installation
_Commissioning
_Configuration / Parameterization
_Troubleshooting / Diagnostic options
437700 / 43770C
D
Seite 2 - 66
GB
Page 67 - 131
AEW-70
Programmier-
handbuch
Programming
Manual

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Summary of Contents for TR-Electronic PROFI BUS AE 70 Series

  • Page 1 Seite 2 - 66 Page 67 - 131 Absolute Encoder AE_-70 AEW-70 AEV-70 _Zusätzliche Sicherheitshinweise _Installation _Inbetriebnahme _Konfiguration / Parametrierung _Störungsbeseitigung und Diagnosemöglichkeiten _Additional safety instructions _Installation _Commissioning _Configuration / Parameterization Programmier- _Troubleshooting / Diagnostic options handbuch Programming 437700 / 43770C Manual...
  • Page 2 PROFIBUS-DP und das PROFIBUS-Logo sind eingetragene Warenzeichen der PROFIBUS Nutzerorganisation e.V. (PNO) SIMATIC ist ein eingetragenes Warenzeichen der SIEMENS AG  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 2 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 3: Table Of Contents

    7.4 PNO CLASS 2 16-Bit ......................31 7.5 PNO CLASS 2 32-Bit ......................33 7.6 TR-Mode Position ........................35  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...
  • Page 4 8.1.2.17 Seriennummer ......................... 64 8.1.2.18 Herstellerspezifische Diagnosen ..................... 65 8.2 Sonstige Störungen ........................ 65  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 4 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 5: Änderungs-Index

    ATEX-spezifische Anpassungen Neues Design 21.07.15 Verweis auf Support-DVD entfernt 03.02.16  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 5 of 131...

  • Page 6: Allgemeines

    AEV-70  AEW-70 Produkte sind dementsprechend durch aufgeklebte Typenschilder gekennzeichnet.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 6 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 7: Verwendete Abkürzungen / Begriffe

    Systeme. Elektro-Magnetische-Verträglichkeit Geräte-Stammdaten-Datei PROFIBUS Nutzerorganisation e.V. PROFIBUS herstellerunabhängiger, offener Feldbusstandard  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 7 of 131...

  • Page 8: Zusätzliche Sicherheitshinweise

    Anwendungstipps des verwendeten Produkts. bezeichnet Zusatzinformationen für Einsatz explosionsgefährdeten Bereichen.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 8 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 9: Ergänzende Hinweise Zur Bestimmungsgemäßen Verwendung

    Dies gilt in besonderem Maße für nur gelegentlich, z. B. bei der Parametrierung des Mess-Systems, tätig werdendes Personal.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 10: Technische Daten

    Parametriertelegramm beim Anlaufen des Mess-Systems oder des PROFIBUS-DP Masters * parametrierbar über den PROFIBUS-DP  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 10 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 11: Profibus Informationen

    Datenaustausch in der Feldebene konzipiert ist. Die Grundfunktionalität wird durch die Leistungsstufe V0 festgelegt. Dazu gehören der zyklische Datenaustausch sowie die stations-, modul- und kanalspezifische Diagnose.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...

  • Page 12: Profibus-Dp Rs485 Installation / Inbetriebnahmevorbereitung

    Normen und PNO Dokumente zu beachten! Insbesondere ist die EMV-Richtlinie in der gültigen Fassung zu beachten!  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 12 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 13: Kabelspezifikation

    Widerstandsfähigkeit gegen weitgehend widerstandsfähig gegen fast alle - Mineralöl mineralischen Öle  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 13 of 131...

  • Page 14: Kabeltyp „Profibus Ecofast Hybrid Cable" Mit 4X1,5+2X0,64 Mm

    - Fett Widerstandsfähigkeit gegen bedingt widerstandsfähig - UV-Strahlung Produkteigenschaft halogenfrei, siliconfrei  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 14 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 15: Anschluss

    Gerätevariante nur als letzter Teilnehmer in den Bus eingebunden werden darf. Typenschildvermerk: „Abschlusswiderstand EIN“ Abbildung 1: Variante A, Typenschild-Vermerk: „Abschlusswiderstand EIN“  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...
  • Page 16 EMV-Störungen. Dementsprechend sind Stichkabel möglichst zu vermeiden. Abbildung 2: Variante B, Typenschild-Vermerk: „Abschlusswiderstand AUS“  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 16 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 17: Potentialausgleichsleitung - Anschluss

    Allgemeinen wird bei diesen Geräten die Adresse 3 bei Auslieferung voreingestellt. Die Vorgehensweise bei der Adressierung über den PROFIBUS wird nachfolgend beschrieben.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 18: Voraussetzungen / Vorgehensweise Mit Dem Simatic

    Manager zugeordnet ist. ® Abbildung 5: Zuordnung CP 5512-Gerätetreiber <--> SIMATIC Manager  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 18 of 131 TR - ECE - BA - DGB - 0089 - 04...
  • Page 19 Netz erreichbaren programmierbaren Baugruppen mit ihrer Adresse angezeigt werden.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 19 of 131...
  • Page 20 Erreichbare Teilnehmer anzeigen ausgeführt werden. Die Adressvergabe ist hiermit abgeschlossen.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 20 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 21: Voraussetzungen / Vorgehensweise Mit Dem Sycon Systemkonfigurator

    Anwendungsprogramm aktiv sein. Diese Einstellung muss über Menü Online --> Download… an den Master übertragen werden.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...
  • Page 22 Im Fenster Slaveadresse setzen --> Alte Stationsadresse wird zunächst die höchst möglichste Slaveadresse angezeigt und unter Neue Stationsadresse die aktuelle Slaveadresse.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 22 of 131 TR - ECE - BA - DGB - 0089 - 04...
  • Page 23 Freigabe der Kommunikation durch das System aktiv sein. Diese Einstellung muss über Menü Online --> Download… an den Master übertragen werden.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 24: Profibus-Dp Inbetriebnahme

    Projektierungsfehlern erreicht. Das Mess-System hat die PNO-Identnummer AAAB (Hex). Diese Nummer ist reserviert und bei der PNO hinterlegt.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 24 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 25: Anlauf Am Profibus

    Inputs zurückgeben WCFG = Wait Configuration DXCHG = Data Exchange Abbildung 8: DP-Slave Initialisierung  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 26: Parametrierung Und Konfiguration

    Oberflächen zur Verfügung. Die Bit- bzw. Byte-Lage wird dabei im "Hintergrund" automatisch gemanagt. Das Konfigurationsbeispiel Seite 54 verdeutlicht dies noch mal.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 26 of 131 TR - ECE - BA - DGB - 0089 - 04...
  • Page 27 0 = Konsistenz über ein Byte oder Wort Konsistenz: 1 = Konsistenz über das ganze Modul  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 28: Übersicht

    - Oberer Endschalter Geschwindigkeits-Ausgabe - Geschwindigkeit aus Sicht des Bus-Masters  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 28 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 29: Pno Class 1 16-Bit

    Uhrzeiger- werte gegen den Uhr- sinn drehend zeigersinn drehend  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 29 of 131...

  • Page 30: Pno Class 1 32-Bit

    Uhrzeiger- werte gegen den Uhr- sinn drehend zeigersinn drehend  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 30 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 31: Pno Class 2 16-Bit

    5 – 4 3 – 0 Data Konsistenz Wort Format Eingangsdaten Längen-Code  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 31 of 131...
  • Page 32 – 2 – 2 Data Default (dez.) 16777216 Messlänge in Schritten  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 32 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 33: Pno Class 2 32-Bit

    5 – 4 3 – 0 Data Konsistenz Wort Format Eingangsdaten Längen-Code  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 33 of 131...
  • Page 34 – 2 – 2 Data Default (dez.) 16777216 Messlänge in Schritten  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 34 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 35: Tr-Mode Position

    5 – 4 3 – 0 Data Konsistenz Wort Format Eingangsdaten Längen-Code  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 35 of 131...
  • Page 36 Uhrzeigersinn drehend zeigersinn drehend Kurze Diagnose Nein Diagnose Meldemodus ausgeschaltet eingeschaltet  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 36 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...
  • Page 37 7 – 0 – 2 – 2 Data Default (dez.) Umdrehungen Nenner  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 37 of 131...
  • Page 38 – 2 – 2 Data Default (dez.) 4096 Grenzwert oberer Endschalter  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 38 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 39: Tr-Mode Position + Velocity (Geschwindigkeit)

    5 – 4 3 – 0 Data Konsistenz Wort Format Eingangsdaten Längen-Code  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 39 of 131...
  • Page 40 Uhrzeigersinn drehend zeigersinn drehend Kurze Diagnose Nein Diagnose Meldemodus ausgeschaltet eingeschaltet  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 40 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...
  • Page 41 7 – 0 – 2 – 2 Data Default (dez.) Umdrehungen Nenner  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 41 of 131...
  • Page 42 Byte 7 – 0 – 2 Data Default (dez.)  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 42 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 43: Preset-Justage-Funktion

    Untergrenze programmierte Gesamtmesslänge in Schritten – 1, Obergrenze innerhalb von  33 554 432  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 44: Beschreibung Der Betriebsparameter

     Wertesprünge > 1 Umdrehung) einen "Diagnosealarm" (OB82 bei SIMATIC auslöst, siehe auch Kapitel "Alarme", Seite 61.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 44 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 45: Inbetriebnahmefunktion

    – 2 – 2 – 2 – 2 Data Steuerbits Preset-Justagewert  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 45 of 131...
  • Page 46 Justage Nicht in Verbindung mit der Justage ausführen Zählrichtung ausführbar!  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 46 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 47: Kurze Diagnose

    Mit diesem Parameter kann die Anzahl der Diagnosebytes von 6+51 Bytes auf 6+10 Bytes begrenzt werden, damit das Mess-System auch an PROFIBUS-Mastern mit älteren Ausgabeständen betrieben werden kann.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...

  • Page 48: Skalierungsfunktion

    Obergrenze 8192 Schritte pro Umdrehung (Max.-Wert siehe Typenschild) Default 4096  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 48 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 49: Messlänge In Schritten

    Richtung fahren, zwangsläufig zu Verschiebungen. Für derartige Anwendungen ist stets eine der TR-Konfigurationen "TR-Mode Position" bzw. "TR-Mode Position+Velocity" zu verwenden.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 50: Skalierungsparameter Tr-Modes "Position" + "Velocity

    Zur Berechnung können die Parameter Schritte/Umdr. und Anzahl Umdrehungen vom Typenschild des Mess-Systems abgelesen werden. ergibt sich indirekt über die Parameter Messlänge in Schritten und Umdrehungen Zähler/Nenner  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 50 of 131...

  • Page 51: Umdrehungen Zähler / Umdrehungen Nenner

    Mess-System bei einer geringfügigen Überschreitung des Verfahrweges keinen Istwertsprung (Nullübergang) erzeugt. Der Einfachheit halber kann auch der volle Umdrehungsbereich des Mess-Systems programmiert werden.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...
  • Page 52 = 1348,073499 Schritte / Umdr. * 1 Umdrehung Nenner = 5521709 Schritte (abgerundet)  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 52 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 53: Code Profibus-Schnittstelle

    Seite 39 Mit diesem Parameter kann die Angabe der Umdrehungsgeschwindigkeit in beliebigen Schritten zwischen 1/1 und 1/100 U/min skaliert werden.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 54: Konfigurationsbeispiel, Simatic  Manager V5.1

    Als CPU wird die CPU315-2 DP mit integrierter PROFIBUS-Schnittstelle verwendet: Zur Aufnahme der GSD-Datei in den Katalog, muss diese zuerst installiert werden:  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 54 of 131...
  • Page 55 Seite 39 Der Eintrag Universalmodul wird irrtümlicherweise automatisch von manchen Systemen bereitgestellt, darf jedoch nicht verwendet werden!  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...
  • Page 56 Netzeinstellungen vorgenommen werden (Klick mit rechter Maustaste auf das Mess- System-Symbol --> Objekteigenschaften):  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 56 of 131 TR - ECE - BA - DGB - 0089 - 04...
  • Page 57 Gewünschte Konfiguration aus dem Katalog auf den Steckplatz übertragen (Drag&Drop). Das Mess-System-Symbol muss aktiv sein. Parametrierung vornehmen mit Doppelklick auf die Steckplatznummer:  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 58: Störungsbeseitigung Und Diagnosemöglichkeiten

    Byte 8 gerätespezifische weitere gerätespezifische Diagnose Erweiterungen Byte 241 (max)  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 58 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 59: Stationsstatus 1

    Überlauf bei erweiterter Bit 7 Ext_Diag_Overflow Diagnose Bit 6-0 Reserviert  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 59 of 131...

  • Page 60: Masteradresse

    Stehen zusätzliche Diagnoseinformationen zur Verfügung, so trägt der Slave an dieser Stelle die Anzahl der Bytes ein, die außer der Normdiagnose noch folgen.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 60 of 131...

  • Page 61: Erweiterte Diagnose

    Bit 6 nicht benutzt Bit 7 nicht benutzt  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 61 of 131...

  • Page 62: Betriebsstatus

    Für zusätzliche Alarme ist das Byte 17 reserviert, jedoch sind keine weiteren Alarme implementiert. Erweiterte Diagnose, Byte 17 Bedeutung Bit 0-7 reserviert  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 62 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 63: Unterstützte Alarme

    Erweiterte Diagnose, Byte 24-25 Byte 24 Revisions-Nummer Byte 25 Revisions-Index  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 63 of 131...

  • Page 64: Software Version

    Erweiterte Diagnose, Byte 48-57 Die Diagnosebytes zeigen Seriennummer des Encoders an. Wird diese Funktion nicht unterstützt, werden Sterne angezeigt (Hex-Code 0x2A) **********.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 64 of 131...

  • Page 65: Herstellerspezifische Diagnosen

    Welle. Wenn der Fehler trotz dieser Maßnahme weiterhin der Welle oder einen auftritt, muss das Mess-System getauscht werden. Defekt der Abtastung.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...
  • Page 66 Störungsbeseitigung und Diagnosemöglichkeiten  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 66 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...
  • Page 67 Programming Manual AE_-70 PROFIBUS-DP  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 67 of 131...
  • Page 68 PROFIBUS-DP and the PROFIBUS logo are registered trademarks of PROFIBUS Nutzerorganisation e.V. (PNO) [PROFIBUS User Organization] SIMATIC is a registered trademark of SIEMENS corporation  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 68 of 131...

  • Page 69: Contents

    7.4 PNO CLASS 2 16 bits ......................97 7.5 PNO CLASS 2 32 bits ......................99 7.6 TR-Mode Position ........................101  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...
  • Page 70 8.1.2.17 Serial number .......................... 130 8.1.2.18 Manufacturer's diagnoses ....................... 131 8.2 Other faults ..........................131  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 70 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 71: Revision Index

    ATEX specific modifications 02/19/15 New design 07/21/15 Reference to Support-DVD removed 02/03/16  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 71 of 131...

  • Page 72: General Information

     AEW-70 According to this the products are labelled with affixed nameplates.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 72 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 73: Abbreviations Used / Terminology

    Device Master File PROFIBUS User Organization (PROFIBUS Nutzerorganisation) PROFIBUS Manufacturer independent, open field bus standard  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 74: Additional Safety Instructions

     TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 74 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 75: Additional Instructions For Proper Use

    "Additional safety instructions". This particularly applies for personnel who are only deployed occasionally, e.g. at the parameterization of the measurement system.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...

  • Page 76: Technical Data

    PROFIBUS-DP master starts up. * parameterizable via PROFIBUS-DP  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 76 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 77: Profibus Information

    The basic functionality is defined by the performance level V0. This includes cyclic data exchange, as well as the station, module and channel-specific diagnosis.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...

  • Page 78: Profibus-Dp Rs485 Installation / Pre-Commissioning

    Standards and PNO Documents contained in it must be observed! In particular the EMC directive in its valid version must be observed!  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 78 of 131...

  • Page 79: Cable Specification

    Temperature range, moved Resistance against mineral oil largely resistant to almost all mineral oils  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 80: Cable Type "Profibus Ecofast Hybrid Cable" With 4X1.5+2X0.64 Mm

    - UV radiation free of halogens and Product characteristic silicone  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 80 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 81: Connection

    Note on the nameplate: “Termination Resistor ON” Figure 1: Type A, note on the nameplate: “Termination Resistor ON”  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...
  • Page 82 Stub lines (BII) represent a problem for PROFIBUS RS485 transmission technology and should be avoided. Figure 2: Type B, note on the nameplate: “Termination Resistor OFF”  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 82 of 131...

  • Page 83: Potential Equalization Cable- Connection

    “Set Slave Address (via Bus)”. In this case in general the address 3 is pre-adjusted when the device is delivered. The procedure for addressing over the PROFIBUS is described in the following.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...

  • Page 84: Requirements / Proceeding With The Simatic Manager

    ® Figure 5: Assignment CP 5512 device driver <--> SIMATIC Manager  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 84 of 131 TR - ECE - BA - DGB - 0089 - 04...
  • Page 85 If the current address is unknown, under menu PLC --> Display Accessible Nodes all in the net accessible programmable modules with their address can be displayed.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...
  • Page 86 For checking purposes, whether the new address was set, menu PLC --> Display Accessible Nodes should be executed. Hereby the address assignment is finished.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 86 of 131...

  • Page 87: Requirements / Proceeding With The Sycon System Configurator

    This setting must be transferred to the master by means of menu Online --> Download… .  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...
  • Page 88 At first in window Set Slave Address --> Old station address the most possible slave address is displayed and under New station address the current slave address.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 88 of 131...
  • Page 89 Automatic release of the communication by the device must be active. This setting must be transferred to the master by means of menu Online --> Download… .  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...

  • Page 90: Commissioning

    The measuring system has the PNO ID number AAAB (hex). This number is reserved and is stored at the PNO.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 90 of 131...

  • Page 91: Starting Up On The Profibus

    Return Inputs WCFG = Wait Configuration DXCHG = Data Exchange Figure 8: DP slave initialization  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 92: Parameterization And Configuration

    Modern configuration tools provide an equivalent graphic interface for this purpose. Here the bit and byte positions are automatically managed in the "background". The configuration example on page 120 illustrates this again.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 92 of 131...
  • Page 93 0 = Consistency about one byte or word Consistency: 1 = Consistency about the complete module  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 94: Overview

    - Upper limit switch Velocity output - Velocity from the bus master perspective  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 94 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 95: Pno Class 1 16 Bits

    Count direction values for clockwise values counter- rotation clockwise rotation  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 95 of 131...

  • Page 96: Pno Class 1 32 Bits

    Count direction values for clockwise values counter- rotation clockwise rotation  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 96 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 97: Pno Class 2 16 Bits

    3 – 0 Data Consistency Word format Input data Length code  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 97 of 131...
  • Page 98 – 2 – 2 Data Default (dec.) 16777216 Total measuring range  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 98 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 99: Pno Class 2 32 Bits

    3 – 0 Data Consistency Word format Input data Length code  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 99 of 131...
  • Page 100 – 2 – 2 Data Default (dec.) 16777216 Total measuring range  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 100 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 101: Tr-Mode Position

    3 – 0 Data Consistency Word format Input data Length code  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 101 of 131...
  • Page 102 Short Diagnostics Commissioning switched off switched on diagnostics  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 102 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...
  • Page 103 7 – 0 – 2 – 2 Data Default (dec.) Revolutions denominator  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 103 of 131...
  • Page 104 – 2 Data Default (dec.) 4096 Limit value Upper limit switch  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 104 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 105: Tr-Mode Position + Velocity

    3 – 0 Data Consistency Word format Input data Length code  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 105 of 131...
  • Page 106 Short Diagnostics Commissioning switched off switched on diagnostics  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 106 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...
  • Page 107 7 – 0 – 2 – 2 Data Default (dec.) Revolutions denominator  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 107 of 131...
  • Page 108 Byte 7 – 0 – 2 Data Default (dec.)  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 108 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 109: Preset Adjustment Function

    – 1, upper limit within  33 554 432  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 110: Description Of The Operating Parameters

    SIMATIC S7) for an internal error (memory or value jump > 1 revolution), also see Chapter "Alarms", page 127.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 110 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 111: Teach-In Function

    – 2 – 2 Data Control bits Preset adjustment value  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 111 of 131...
  • Page 112 Not in connection with the Counting direction! Adjust measuring system to the preset value  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 112 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 113: Short Diagnostics

    The number of diagnosis bytes can be restricted from 6+51 bytes to 6+10 bytes with this parameter, such that the measuring system can also be operated with older PROFIBUS master releases.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...

  • Page 114: Scaling Function

    8192 steps per revolution (Max. value see nameplate) default 4096  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 114 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 115: Total Measuring Range

    For such applications, one of the TR configurations "TR-Mode Position" or "TR-Mode Position + Velocity" are always to be used.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...

  • Page 116: Scaling Parameter Tr-Modes "Position" + "Velocity

    To calculate, the parameters Steps per revolution and the Number of revolutions can be read on the measuring system nameplate. results indirectly by the parameters Total measuring range and Revolutions numerator/denominator  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 116 of 131...

  • Page 117: Revolutions Numerator / Revolutions Denominator

    (zero transition) if the distance travelled is exceeded. To simplify matters the complete revolution range of the measuring system can also be programmed.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...
  • Page 118 = 1348.073499 steps / rev. * 1 revolution denominator = 5521709 steps (rounded off)  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 118 of 131 TR - ECE - BA - DGB - 0089 - 04...

  • Page 119: Code Profibus-Interface

    105 With this parameter, the specified rotational speed can be scaled in arbitrary steps between 1/1 and 1/100 revs./min.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

  • Page 120: Configuration Example, Simatic  Manager V5.3

    The CPU315-2 DP with integrated PROFIBUS-interface is used as CPU: For the GSD file to be transferred to the catalogue, it must first be installed:  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 120 of 131...
  • Page 121 105 The entry Universal module is erroneously available for some systems, but must not be used!  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...
  • Page 122 Once the measuring system is connected to the master system, the network settings can be undertaken --> Object Properties... --> PROFIBUS... button):  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 122 of 131...
  • Page 123 Transfer the required configuration from the catalogue to the slot (drag&drop). The measuring system symbol must be active. Perform parameterization with a double click on the slot number:  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016...

  • Page 124: Troubleshooting And Diagnosis Options

    8 device-specific further device-specific diagnosis extensions byte 241 (max)  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 124 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 125: Station Status 1

    7 Ext_Diag_Overflow Overrun for extended diagnosis bit 6-0 Reserved  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 125 of 131...

  • Page 126: Master Address

    If further diagnosis information’s are available, the slave enters the number of bytes at this location, which follow in addition to the standard diagnosis.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 126 of 131...

  • Page 127: Extended Diagnosis

    6 not used bit 7 not used  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 127 of 131...

  • Page 128: Operating Status

    Byte 17 is reserved for additional alarms, however no further alarms are implemented. Extended diagnosis, byte 17 Significance bit 0-7 reserved  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 128 of 131 TR - ECE - BA - DGB - 0089 - 04 02/03/2016...

  • Page 129: Alarms Supported

    Extended diagnosis, bytes 24-25 byte 24 Revision number byte 25 Revision index  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04 Page 129 of 131...

  • Page 130: Software Version

    The diagnosis bytes show the serial number of the encoder. If this function is not supported, asterisks ********** (hex code 0x2A) are displayed.  TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany Page 130 of 131...

  • Page 131: Manufacturer's Diagnoses

     TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany 02/03/2016 TR - ECE - BA - DGB - 0089 - 04...

This manual is also suitable for:

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