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OPERATING INSTRUCTIONS BMG-555
VERSION 1.2

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  • Page 1 Original OPERATING INSTRUCTIONS BMG-555 VERSION 1.2...
  • Page 2: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY in accordance with Appendix II sub A of Directive 2006/42/EC BLASTRAC B.V. Utrechthaven 12 NL - 3433 PN NIEUWEGEIN The Netherlands Declare under our sole responsibility that the grinding machine as described below, Model: BMG-555 Serial number: XXXXXX...
  • Page 3: Table Of Contents

    Table of contents EC Declaration of Conformity 1. Introduction Machine description 3. Safety Work area safety Electrical safety Personal safety Machine safety Maintenance safety Dust collector safety Grinding safety Transport safety Signs on the machine 4. Initial operation Checkpoints of electrical safety Checkpoints of machine safety Manual moving of the machine Diamag...
  • Page 4: Introduction

    This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Blastrac BV offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine.
  • Page 5 185mm cutter plate complete with star wheel cutters E07185-1 DIAMAG 185mm adapter plate E06447 DIAMAG adapter plate for polishing dots E10691 185mm DIAMAG PCD plate See the service manual or our website www.blastrac.eu for the complete list with all the wings, dots and spare parts.
  • Page 6: Safety

    3. General Safety Rules Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, explosions and / or serious injuries. Only authorized and trained personnel may operate this machine. This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge.
  • Page 7: Personal Safety

    If the length of the brushes is, due to wear, less than 5mm or they are extremely deformed, the brushes have to be replaced. Check the Service Manual for the order numbers. g) All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine.
  • Page 8: Dust Collector Safety

    For the electrical parts, use a tool that is insulated against voltages. Safety regarding dustcollectors a) Always use a Blastrac dust cleaner to ensure a dust-free operation of the machine and clean air at the workspace. Also the airflow helps to cool the machine and prevents overheating.
  • Page 9 Always drive backwards when driving up to a ramp or grade, and forwards when driving of the ramp. k) Chock wheels for transport and keep control handle in neutral position. Don’t leave the machine unsecured on jobsites. m) Park the machine always on a flat horizontal and levelled surface. n) Make sure the floating shroud is in transport mode when you transport the machine.
  • Page 10: Signs On The Machine

    Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: Wear a dust mask class FFP2 or higher Ear protection is obliged Safety glasses with lateral protection are obliged CE-mark on this machine Wear protecting gloves Safety shoes obliged Consult the manual before operating the machine...
  • Page 11: Initial Operation

    Because of the specially designed heat resistant magnets and fixation pins, the diamond tools are fixed onto the plate, but can still very simply be replaced by hand. Contact your Blastrac distributor for more information or check WWW.DIAMAG.EU...
  • Page 12: Changing The Wings

    Changing the wings Warning! Always wear Personal Protective Equipment! The dust can be hazardous to the health! Wear a dustmask! The wings can get hot! Don’t risk burning your hands! Wear protective gloves! • Pull out the mains plug before you start •...
  • Page 13 Remove the key of the dead man’s switch, press the red stop button, and unplug the machine from the power supply. This is to prevent unintentional start-up of the machine. Before you tilt the machine back, make sure the electrical cable and dust hose cannot get damaged when you tilt the machine back.
  • Page 14: Before Start-Up

    Removing the diamond wings Read chapter 3 Safety first, and wear personal protective equipment. Lay down the machine so it is laying on the metal support underneath the electrical box. Make sure the machine will not fall back down. A second person can hold the handle down, to make sure the machine will not fall back down.
  • Page 15: Operating

    5. Operating When operating the BMG-555, the following additional safety instructions must be followed closely. Before switching on the machine make sure that no-one can be endangered when the machine starts up. For machines without speed regulation: Switching on the machine Turn on the dust collector before switching on the machine and connect the dust hose to the machine.
  • Page 16: Switching The Machine On (With Speed Control)

    In case of emergency or operating trouble, like vibrations or strong noises, switch the machine off immediately! Contact our experts at Blastrac for the correct application of the different tools and their corresponding working speeds.
  • Page 17: Maintenance

    Only use genuine Blastrac spare parts. Due to different working conditions it can’t be foreseen how frequently inspections for wear check’s, inspection, maintenance and repair works ought to be carried out.
  • Page 18 This way the materials can be re-used in an environmentally responsible manner. Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions.
  • Page 19: Troubleshooting

    Troubleshooting Fault Possible cause Remedy Excessive vibration Imbalance due to worn or broken grinding Replace all worn or broken parts. or/and Unusual noises tools. Worn out buffer rubbers Replace all worn or broken parts. Defective bearing. Check the bearing on the axle drive shaft and replace if necessary.
  • Page 20: Technical Data

    75 mm Ø The electrical diagrams of the electrical system are placed inside of the control panel. Design and specifications are subject to change without notice by Blastrac. IMPORTANT NOTE: The indicated values are measured on new machines. Sound and vibration levels will vary in different circumstances.
  • Page 21 Headquarter Blastrac Poland Blastrac Italy Blastrac The Netherlands Golina, Dworcowa 47a S.S. 10 Padana Inferiore, 41 Utrechthaven 12 PL – 63-200 Jarocin IT – 29012 Caorso (PC) NL – 3433 PN Nieuwegein Tel – 0048 627 40 41 50 Tel – 0039 0523 81 42 41 Tel –...

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Bmg-555

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