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Blastrac BMG-555 Service Manual
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Blastrac BMG-555 Service Manual

Blastrac BMG-555 Service Manual

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SERVICE MANUAL BMG-555
VERSION 2.4
From serial number 20197B and up.

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Summary of Contents for Blastrac BMG-555

  • Page 1 SERVICE MANUAL BMG-555 VERSION 2.4 From serial number 20197B and up.
  • Page 2 Index 1. Tools & Accessories 2. Spare parts 3. Tool plates 4. Fault diagnose frequency drive 5. Watertank (optional) E12075 Inspection comments www.blastrac.eu info@blastrac.eu...

  • Page 3: Tools And Accessories

    1. Tools & Accessories Blastrac PN HQV PN BG200994 533107901 For standard grinding wings - screws E07185-1 For standard grinding wings - pins + 531458101 magnets E12344 534244301 For standard grinding wings - embedded E10691 533290801 For PCD grinding wings - embedded...
  • Page 4 Blastrac PN HQV PN BG707321 534949001 BG707322 534949101 BG707311 534950301 BG707312 534950101 BG707313 534950201 BG707314 534950001 BG707301 534951801 BG707302 534951901 BG707303 534952001 BG707304 534951701 BG707341-2 534948701 BG200997-1/SET 534951001 BG200999-1/SET 534950801 BG200995-1/SET 534950601 E07459 533491001 E07460 533076101 BG300118-1 533113701 E09119-2H 534372401...

  • Page 5: Spare Parts

    Spare parts Fig. 01 Frame complete www.blastrac.eu info@blastrac.eu...
  • Page 6 Control box cover E11221 533201701 Main handle E11219 Handle mounting bracket 533235801 E11216 Left side of frame 533356901 E11232 Front cover Blastrac 534593901 M5x12 hex sockethead cap E01492 533643001 Megi bush E11119 533243301 Spring lock 5mm E12981 Hinge bolt 533251701...
  • Page 7 Fig. 01.2 Handle complete for Keypad www.blastrac.eu info@blastrac.eu...
  • Page 8 Fig. 01.2 Handle complete for Keypad Item Blastrac PN HQV PN Description Remarks Qty. E12380 Keypad cover 533234101 E06446 Magnet 533511501 E12375 533226401 Handle E12404 Hinge 533565401 BE0952 534690901 M5x16 Countersunk head screw Not shown BE0901 M5 Hex Flangelocknut/ins Not shown...
  • Page 9 Fig. 02 Machine complete www.blastrac.eu info@blastrac.eu...
  • Page 10 BE0020 M6x20 Hexagon socket head cap 534692701 E11028 533752801 Rubber seal of floating shroud E11027 Tightening steel strip 533502501 E11014 Floating shroud BMG-555 533422301 ISO7379 BE0655 M6 8x12 hex. Socket head shoulder 533402401 E11008 Protection cover BMG-555 533653201 E11187 Rubber bumper 30-20...
  • Page 11 Fig. 03 Upper & Lower Drive www.blastrac.eu info@blastrac.eu...
  • Page 12 E11029 Plug for bearing housing 535226501 E09985 Housing BMG-555 533043201 E11061 Tension pulley assembly BMG-555 533503001 E11047 Cover plate tension pulley BMG-555 534415301 E11044 Cover plate contra pulley BMG-555 535157901 E01503 Centre ring 533062201 E11175 Tension pulley mount ring 535254001...
  • Page 13 HQV PN Description Remarks Qty. E06051 Pulley 533119701 BE0129 Retaining ring for shaft Ø 12 DIN 471 533722901 BE0128 Retaining ring for bore Ø 28 DIN 472 533722801 E06203 Bearing 533111101 E11046 Tension pulley axle (PK belt BMG-555) 535253901 www.blastrac.eu info@blastrac.eu...
  • Page 14 Retaining ring for bore Ø 52 DIN 472 533218301 222-2331-E Bearing 533838201 E09986 Contra pulley axle – BMG-555 533366101 BE0109 533293401 Key 8x7x20 DIN 6885A E11005 Bearing housing contra pulley – BMG-555 535095701 RB165-2 Pulley 535363901 E11062 Taper lock 533109601 www.blastrac.eu info@blastrac.eu...
  • Page 15 Drive pulley E11006 Item Blastrac PN HQV PN Description Remarks Qty. BE0256 Key 8x7x30 DIN 6885A 533905401 E11011 Central axle BMG-555 535147901 Key 10x8x35 DIN 6885A E00718 Taper lock 533259701 E10312 Pulley 535654001 E00951 533292201 Retaining ring for bore Ø 62...
  • Page 16 Retaining ring for bore Ø62 DIN 472 533292201 BG11817 533794401 Bearing E11023 Bearing housing 535095101 RB100A3-350 Taper lock 533605901 RB165-2 535363901 Pulley BG005817 Bering housing 533247801 E09992 Axle pulley compl. BMG-555 534302801 BE0256 Key 8x7x30 DIN 6885A 533905401 www.blastrac.eu info@blastrac.eu...
  • Page 17 3. Tool plates E10172-185 Buffer plate 185mm complete (3x per machine) E12112 Bush hammer set up - 185mm (3x per machine) www.blastrac.eu info@blastrac.eu...
  • Page 18 When changing torque bushes, you must use the special bush mounting tool (E12866) Item Blastrac PN HQV PN Description Remarks Qty. 150-158 E10172-185 534622901 185mm buffer system complete E12260 Buffer upper plate 533262901 E12054 Torque bush 533224201 BE0444 M10x40 hexagon socket head cap screw...
  • Page 19 If the machine does not work after that, call you distributor. To reset the machine, put out the power supply and wait 5 minutes. Then start up the machine again. Call a technician if the machine still not works www.blastrac.eu info@blastrac.eu...
  • Page 20 info@blastrac.eu...
  • Page 21 info@blastrac.eu...
  • Page 22 info@blastrac.eu...
  • Page 23 info@blastrac.eu...
  • Page 24 5. Watertank (optional) E12075 Item Blastrac PN HQV PN Description Remarks Qty. E12074 Water tank only BMG-555 534934301 E06282 Ball valve mini 533252301 E06279 533500701 Water reducing coupling E08818 Water adapter for floating shroud 534931701 for E12074 E00644 Edging strip 6,5 x 9,5 mm...
  • Page 25 Inspection comments Inspection before initial operation on: Date of initial operation: Serial number & Year of manufacture: Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *competent person www.blastrac.eu info@blastrac.eu...
  • Page 26 BLASTRAC EUROPE WE’RE READY TO ASSIST YOU! BLASTRAC THE NETHERLANDS BLASTRAC POLAND BLASTRAC FRANCE EUROPEAN HEAD OFFICE SALES & SERVICE CENTRE SALES & SERVICE CENTRE Utrechthaven 12 Golina, ul. Dworcowa 47E ZI - 29, Av. des Temps Modernes NL - 3433 PN Nieuwegein...

This manual is also suitable for:

20197b