Blastrac BMG-555 Operating Instructions Manual
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Blastrac BMG-555 Operating Instructions Manual

Blastrac BMG-555 Operating Instructions Manual

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Original instructions in English
OPERATING INSTRUCTIONS
BMG-555
VERSION 1.4

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Summary of Contents for Blastrac BMG-555

  • Page 1 Original instructions in English OPERATING INSTRUCTIONS BMG-555 VERSION 1.4...

  • Page 2: Maintenance Log

    Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person www.blastrac.eu info@blastrac.eu...

  • Page 3: Table Of Contents

    (For machines with control box and speed control) Switching the machine on Turning the machine off (For machines with control keypad) Switching the machine on Turning the machine off Operating during grinding Wet grinding Maintenance Buffer system Control keypad 7. Troubleshooting Technical data Contact www.blastrac.eu info@blastrac.eu...

  • Page 4: Introduction

    The 3 planetary rotating discs are Ø 185 mm. It can be used for dry and wet applications. The BMG-555 can be used on almost any floor to plane, to make ready for coatings, or to remove coatings or glue residues. The machine may not be used without an adequate dust extraction system.
  • Page 5 Speed of the grinding discs Grinding speed DOWN button Grinding speed UP button Down / Up grinding speed (by scrolling) START grinding button Change the turning direction of grinding discs button STOP grinding button RDY = Ready STO = EM-Stop activated www.blastrac.eu info@blastrac.eu...

  • Page 6: Safety

    Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations. www.blastrac.eu info@blastrac.eu...

  • Page 7: Personal Safety

    If the length of the brushes is, due to wear, less than 5mm or they are extremely deformed, the brushes have to be replaced. Check the Service Manual for the order numbers. g) All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine.

  • Page 8: Dust Collector Safety

    Be aware of your surroundings and machine operating level. Do not side hill, do not run on steep incline, this could cause machine to tip over. b) The weight of the BMG-555 is 298 / 282 kg. Use a crane or lift when transporting the machine, use the lifting eyes of the machine.
  • Page 9 Make sure the floating shroud is in transport mode when you transport the machine.  Transport mode Lifting points for crane or lift Folded in for transport www.blastrac.eu info@blastrac.eu...

  • Page 10: Signs On The Machine

    Type plate: Name, address and CE mark. The machine type. The net weight of the machine in kilogram. The year of manufacture. The serial number of the machine. Email address, Website, Telephone & fax number. EU Declaration of Conformity: www.blastrac.eu info@blastrac.eu...

  • Page 11: Initial Operation

    Because of the specially designed heat resistant magnets and fixation pins, the diamond tools are fixed onto the plate, but can still very simply be replaced by hand. Contact your Blastrac distributor for more information or check WWW.DIAMAG.EU www.blastrac.eu info@blastrac.eu...

  • Page 12: Changing The Wings

    • • Use the vacuum cleaner in order to work as dust free as possible Make sure all moving parts of the machine have come to a complete standstill before changing the wings. Correct position for changing tools. www.blastrac.eu info@blastrac.eu...
  • Page 13 Do not let the machine rest on thick wedges or thick wooden beams. This can cause the machine to fall back down! Use the vacuum cleaner to remove excessive dust. A tool (spatula, screwdriver) makes it easier to release the plate off the velcro. www.blastrac.eu info@blastrac.eu...

  • Page 14: Before Start-Up

    Remove all objects from the surface that can damage the machine. Remove reinforcing steel or other • objects protruding from the surface in order to prevent damage to the machine, the seals or diamond wings. www.blastrac.eu info@blastrac.eu...

  • Page 15: Operating

    5. Operating When operating the BMG-555, the following additional safety instructions must be followed closely. Before switching on the machine make sure that no-one can be endangered when the machine starts up. For machines without speed regulation control box: Switching on the machine Turn on the dust collector before switching on the machine and connect the dust hose to the ...

  • Page 16: Turning The Machine Off

    Wait until the machine stops rotating.  Pull out the cord of the deadman switch (2)  Turn the main switch (2) to the left  Pull the power supply out of the connector (1)  Shut down the dust collector.  www.blastrac.eu info@blastrac.eu...

  • Page 17: (For Machines With Control Keypad)

    • Shut down the dust collector. • In case of emergency or operating trouble, like vibrations or strong noises, switch the machine off immediately! This can be done by the red stop-button (19) or the red emergency button. www.blastrac.eu info@blastrac.eu...

  • Page 18: Operating During Grinding

    For soft floors it is recommended to work on high disc speed, for hard floors and the first steps of polishing it is recommended to grind with low speed of the tools. Contact our experts at Blastrac for the correct application of the different tools and their corresponding working speeds.

  • Page 19: Maintenance

    Only use genuine Blastrac spare parts. Due to different working conditions it can’t be foreseen how frequently inspections for wear check’s, inspection, maintenance and repair works ought to be carried out.

  • Page 20: Buffer System

    Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motor from • moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Work only with original Blastrac parts. Any guarantee on the machine is expired when: Non original Blastrac parts have been used ...

  • Page 21: Control Keypad

    HMI. Motor current in Ampere. Supply voltage in Volt. Rotation speed of diamond discs Down Speed button for lowering speed of diamond discs UP Speed button for speeding up the diamond discs Table 1 www.blastrac.eu info@blastrac.eu...
  • Page 22 Here are the last 10 errors shown, by selecting one there is more info fount about the fault, such as: Driver state  Motor current  DC bus voltage  Language To change the language of the machine follow the steps below: 1. Interface 2. Language Select the language you want to use. • www.blastrac.eu info@blastrac.eu...
  • Page 23 Picture 0-3 The help button with a fault When there is a failure it will always show itself in the top left corner of the screen, as shown in picture 0-4. Picture 0-4 An alarm in the top left corner www.blastrac.eu info@blastrac.eu...

  • Page 24: Troubleshooting

    (auto-tuning) machine. Connect again to power supply and start machine. Motor triggers while Motor protections switch triggered because Reduce additional load . running of overload . Motor has a defect. Check the motor. www.blastrac.eu info@blastrac.eu...
  • Page 25 The menus of the From the main screen, Keypad are in a push the following buttons: language I cannot read. 1x ESC 2x ↓ (=ITF) 1x OK 1x ↓ (=LNG) 1x OK Search for English 1x OK www.blastrac.eu info@blastrac.eu...

  • Page 26: Technical Data

    Less than 2,5m/s Dust hose connection 75 mm Ø 75 mm Ø 75 mm Ø The electrical diagrams of the electrical system are placed inside the electrobox. Design and specifications are subject to change without notice by Blastrac. www.blastrac.eu info@blastrac.eu...
  • Page 27 This way the materials can be re-used in an environmentally responsible manner. Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions.
  • Page 28 BLASTRAC EUROPE WE’RE READY TO ASSIST YOU! BLASTRAC THE NETHERLANDS BLASTRAC POLAND BLASTRAC FRANCE EUROPEAN HEAD OFFICE SALES & SERVICE CENTRE SALES & SERVICE CENTRE Utrechthaven 12 Golina, ul. Dworcowa 47E ZI - 29, Av. des Temps Modernes NL - 3433 PN Nieuwegein...

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