Table Of Contents - Reliance electric 2V4160 Hardware Installation And Troubleshooting Manual

Chapter 1 Introduction
1.1
1.2
Chapter 2 About the Drive
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
Chapter 3 Planning Before Installing
3.1
3.2
Contents
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Related Publications ........................................................................................ 1-1
Getting Assistance from Reliance Electric....................................................... 1-1
Identifying the Drive by Model Number ........................................................... 2-1
NEMA Enclosures ........................................................................................... 2-3
1-25 HP GV3000/SE Drive Component Locations .......................................... 2-4
25-60 HP GV3000/SE Drive Component Locations ........................................ 2-7
60-100 HP GV3000/SE Drive Component Locations ...................................... 2-8
100-150 HP GV3000/SE Drive Component Locations .................................... 2-9
200-400 HP GV3000/SE Drive Component Locations .................................. 2-10
Regulator Board Description ......................................................................... 2-11
2.8.1 Jumper Locations and Settings ........................................................... 2-15
2.8.1.1 Setting the Analog Input Speed Reference Jumper (J4) ...... 2-15
2.8.1.2 Setting the Analog Output Jumper (J17)............................... 2-16
2.8.2 Wiring the Terminal Strip..................................................................... 2-17
2.8.3 RS-232 Communication Port............................................................... 2-18
2.8.4 Option Board Connector ..................................................................... 2-19
2.8.5 Operator Interface Module Connector................................................. 2-19
2.8.6 Keypad/Display ................................................................................... 2-19
Optional Equipment ....................................................................................... 2-20
General Requirements for the Installation Site ................................................ 3-1
3.1.1 Making Sure Environmental Conditions are Met ................................... 3-1
3.1.2 Determining Total Area Required Based on Drive Dimensions ............ 3-2
3.1.3 Verifying the Site Provides for Recommended Air Flow Clearances .... 3-4
3.1.4 Verifying Power Module Input Ratings Match Supplied Power ............. 3-5
Wiring Requirements for the Drive .................................................................. 3-5
3.2.1 Meeting Terminal Strip Input and Output Specifications ....................... 3-5
3.2.2 Determining Wire Size Requirements ................................................... 3-5
3.2.2.1 Conduit Entry Opening Sizes.................................................. 3-5
3.2.2.2 Recommended Power Wire Sizes .......................................... 3-5
3.2.2.3 Recommended Control and Signal Wire Sizes ....................... 3-7
3.2.2.4 Recommended Motor Lead Lengths....................................... 3-7
3.2.2.5 Recommended Serial Communication Cable Lengths ........... 3-9
3.2.3 Selecting Input Line Branch Circuit Fuses ............................................ 3-9
3.2.4 Meeting Encoder Specifications (FVC Regulation Only)....................... 3-9
3.2.4.1 Encoder Wiring Guidelines ..................................................... 3-9
3.2.5 Verifying Power Module Output Current Rating Is Greater Than
Motor Full Load Amps .......................................................................... 3-9
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