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Manuals and User Guides for Reliance electric 5V4160. We have
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Reliance electric 5V4160 manual available for free PDF download: Hardware Installation And Troubleshooting Manual
Reliance electric 5V4160 Hardware Installation And Troubleshooting Manual (128 pages)
AC Drive
Brand:
Reliance electric
| Category:
DC Drives
| Size: 7.48 MB
Table of Contents
Table of Contents
4
Chapter 1 Introduction
10
Related Publications
10
Getting Assistance from Reliance Electric
10
Chapter 2 About the Drive
12
Identifying the Drive by Model Number
12
Figure 2.1 - Identifying the Drive Model Number
12
Table 2.1 - Power and NEMA Enclosure Ratings
13
NEMA Enclosures
14
HP GV3000/SE Drive Component Locations
15
Figure 2.2 - 1-5 HP Drive Component Locations
15
Figure 2.3 - 7.5-10 HP Drive Component Locations
16
Figure 2.4 - 15-25 HP Drive Component Locations
17
HP GV3000/SE Drive Component Locations
18
Figure 2.5 - 25-60 HP Drive Component Locations
18
HP GV3000/SE Drive Component Locations
19
Figure 2.6 - 60-100 HP Drive Component Locations
19
HP GV3000/SE Drive Component Locations
20
Figure 2.7 - 100-150 HP Drive Component Locations
20
HP GV3000/SE Drive Component Locations
21
Figure 2.8 - 200-400 HP Drive Component Locations
21
Regulator Board Description
22
Figure 2.9 - 1-60 HP Regulator Board Component Locations
23
Figure 2.10 - 60-150 HP Regulator Board Component Locations
24
Figure 2.11 - 200-400 HP Regulator Board Component Locations
25
Jumper Locations and Settings
26
Setting the Analog Input Speed Reference Jumper (J4)
26
Setting the Analog Output Jumper (J17)
27
Figure 2.12 - Jumper J4 Settings for Analog Input Speed Reference
27
Wiring the Terminal Strip
28
Figure 2.13 - Jumper J17 Settings for Analog Outputs
28
Communication Port
29
Figure 2.14 - Typical Terminal Strip Connections
29
Option Board Connector
30
Operator Interface Module Connector
30
Keypad/Display
30
Figure 2.15 - Keypad/Display
30
Optional Equipment
31
Table 2.2 - Standard Kits and Options
31
Chapter 3 Planning before Installing
34
General Requirements for the Installation Site
34
Making Sure Environmental Conditions Are Met
34
Determining Total Area Required Based on Drive Dimensions
35
Table 3.1 - Environmental Conditions
35
Table 3.2 - Drive Dimensions and Weights
35
Figure 3.1 - Drive Dimensions
36
Verifying the Site Provides for Recommended Air Flow Clearances
37
Figure 3.2 - Recommended Air Flow Clearances
37
Verifying Power Module Input Ratings Match Supplied Power
38
Wiring Requirements for the Drive
38
Meeting Terminal Strip Input and Output Specifications
38
Determining Wire Size Requirements
38
Conduit Entry Opening Sizes
38
Recommended Power Wire Sizes
38
Table 3.3 - Recommended Power Wire Sizes for 1-10 HP Drives
38
Table 3.4 - Recommended Power Wire Sizes for 15-25 HP Drives
39
Table 3.5 - Recommended Power Wire Sizes for 25-60 HP Drives
39
Table 3.6 - Recommended Power Wire Sizes for 60-100 HP Drives
39
Table 3.7 - Recommended Power Wire Sizes for 100-150 HP Drives
39
Table 3.8 - Recommended Power Wire Sizes for 200-400 HP Drives
39
Recommended Control and Signal Wire Sizes
40
Recommended Motor Lead Lengths
40
Figure 3.3 - How to Calculate Motor Lead Lengths
40
Table 3.9 - Recommended Terminal Strip Wire Sizes
40
Table 3.10 - Recommended Motor Lead Lengths for Reliance Inverter Duty Motors
41
Table 3.11 - Compatible Reactors
41
Recommended Serial Communication Cable Lengths
42
Selecting Input Line Branch Circuit Fuses
42
Meeting Encoder Specifications (FVC Regulation Only)
42
Encoder Wiring Guidelines
42
Verifying Power Module Output Current Rating Is Greater than Motor Full Load Amps
42
Table 3.12 - AC Input Line Fuse Selection Values
43
Mounting the Drive
44
Verifying the Drive's Watts Loss Rating
44
Determining Input, Motor Output, Ground, and Control Wire Routing for the Drive
44
Replacing Conduit Plugs
45
Grounding the Drive
45
Figure 4.1 - Wire Routing Locations for 1-5 HP Drives
46
Figure 4.2 - Wire Routing Locations for 7.5-10 HP Drives
47
Figure 4.3 - Wire Routing Locations for 15-25 HP Drives
48
Figure 4.4 - Wire Routing Locations for 25-60 HP Drives
49
Figure 4.5 - Wire Routing Locations for 60-100 HP Drive
50
Figure 4.6 - Wire Routing Locations for 100-150 HP Drives
51
Figure 4.7 - Wire Routing Locations for 200-400 HP Drives
52
Installing Input Power Wiring
54
Installing Transformers and Reactors (Optional)
54
Installing Fuses for Branch Circuit Protection
55
Installing a Required External/Separate Input Disconnect
55
Table 5.1 - AC Line Reactors
55
Figure 5.1 - Typical AC Input Electrical Connections
56
Figure 5.2 - Typical DC Bus Electrical Connections
57
Installing Power Wiring from the AC Input Line to the Drive's Power Terminals
58
Table 5.2 - Terminal Tightening Torques
58
Installing Power Wiring from an External DC Bus to the Drive's Internal DC Bus Terminals
59
Changing Blower Transformer Taps
59
Installing Output Power Wiring
60
Installing Output Contactors (Optional)
60
Installing Mechanical Motor Overload Protection (Optional)
60
Installing Output Wiring from the Drive Output Terminals to the Motor
60
Table 7.1 - RS-232 Connections (Terminals 1-3)
62
Table 7.2 - Encoder Connections (Terminals 4-9)
62
Table 7.3 - Analog Output Connections (Terminals 10 and 11)
63
Table 7.4 - Analog Speed/Torque Reference Connections (Terminals 12-15)
63
Table 7.5 - Digital Input Connections (Terminals 16-25)
63
Wiring the Regulator Board Terminal Strip
64
Table 7.6 - Snubber Resistor Braking Connections (Terminals 26 and 27)
64
Table 7.7 - Status Relay Connections (Terminals 28-31)
64
Figure 7.1 - Two-Wire Start/Stop Sample Control Wiring
65
Figure 7.2 - Three-Wire Start/Stop Sample Control Wiring
66
Stopping the Drive
67
Compliance with Machinery Safety Standard en 60204-1:1992
67
Wiring the Encoder Feedback Device (FVC Regulation Only)
68
Table 7.8 - Encoder Connections
68
Figure 7.3 - Encoder Wiring Connections
69
Wiring the Signal and Control I/O
70
Table 7.9 - Wiring Signal and Control I/O to the Terminal Strip
70
Completing the Installation
80
Checking the Installation
80
Installing the Cover for NEMA 4X/12 Drives
81
Powering up after Installation Is Complete
81
Troubleshooting the Drive
82
Test Equipment Needed to Troubleshoot
82
Drive Alarms and Faults
82
Verifying that DC Bus Capacitors Are Discharged
82
Figure 9.1 - DC Bus Voltage Terminals (1-25 HP Drives)
84
Figure 9.2 - DC Bus Voltage Terminals (25-60 HP Drives)
85
Figure 9.3 - DC Bus Voltage Terminals (60-100 HP Drives)
86
Figure 9.4 - DC Bus Voltage Terminals (100-150 HP Drives)
87
Figure 9.5 - DC Bus Voltage Terminals (200-400 HP Drives)
88
Checking out the Drive with Input Power off
89
Table 9.1 - Resistance Checks
90
Replacement Parts
93
Table 9.2 - 1-5 HP Drive Replacement Parts
93
Table 9.3 - 7.5-10 HP Drive Replacement Parts
93
Table 9.4 - 15-25 HP Drive Replacement Parts
94
Table 9.5 - 25-60 HP Drive Replacement Parts
96
Table 9.6 - 60-100 HP Drive Replacement Parts
97
Table 9.7 - 100-150 HP Drive Replacement Parts
98
Appendix A Technical Specifications
100
Appendix B Compliance with Machinery Safety Standard en 60204-1:1992
104
Appendix C Compliance with Electromagnetic Compatibility Standards
106
Index
120
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