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Collamat Etiprint Inline Operating Instructions Manual

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Operating Instructions
Etiprint Inline
Dok-ID: BA-EN-01314-V.02
Release: 09/2007
These Operating Instructions are to be read before commissioning and before undertaking
any work with the machine!

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Summary of Contents for Collamat Etiprint Inline

  • Page 1 Content Operating Instructions Etiprint Inline Dok-ID: BA-EN-01314-V.02 Release: 09/2007 These Operating Instructions are to be read before commissioning and before undertaking any work with the machine!
  • Page 2 © HM Collamat AG Etikettiersysteme Bodenmattstrasse 34 4153 Reinach BL / Schweiz Tel.: +41 (0) 61 756 28 - 28 Fax: +41 (0) 61 756 29 - 29 E-Mail: info@collamat.ch Internet: www.collamat.ch Realized by: alphatecTechnische Dokumentationen Basler Str. 1 79639 Grenzach-Wyhlen / Germany...

  • Page 3: Table Of Contents

    Etiprint Inline 0HContent General..................5 Information on these Operating Instructions....5 Symbol explanations............6 Limitation of liability............7 Copyright protection............7 Spare parts ..............8 Guarantee provisions.............8 Customer service............8 Manufacturer’s declaration ..........8 Safety ..................9 Intended use ..............9 Responsibility of the operating company.....10 Operating personnel ............11 2.3.1 Requirements ..........11...
  • Page 4 Etiprint Inline 0HContent Packaging .............41H27 Storage................ 27 Installation ................28 Safety ................28 Preparation..............29 Requirements of the installed location ......30 Installation ..............31 Electrical connection ........... 32 Inspection after completion of the installation work ..32 Commissioning and operating .......... 33 Safety ................

  • Page 5: General

    Etiprint Inline General 1 General 1.1 Information on these Operating Instructions These operating instructions contain important information on handling the equipment. The prerequisite for safe working is compliance with all the given safety information and handling instructions. Beyond this, the local accident prevention regulations pertaining to the field of application of the equipment and the general safety provisions are to be complied with.

  • Page 6: Symbol Explanations

    Etiprint Inline General 1.2 Symbol explanations Warning notices Warning notices in these Operating Instructions are identified by symbols. The notices are prefaced by signal words which express the magnitude of the hazard. The notices must be complied with categorically and with caution in order to avoid accidents, personal injury and damage to property.

  • Page 7: Limitation Of Liability

    Etiprint Inline General 1.3 Limitation of liability All particulars and information in these Operating Instructions have been compiled with regard to the applicable standards and regulations, state of the art technology and our long years of experience and expertise. The manufacturer accepts no liability for damage cause by the...

  • Page 8: Spare Parts

    Etiprint Inline General 1.5 Spare parts WARNING! Risk of injury due to incorrect spare parts! Incorrect or defective spare parts can lead to damage, malfunctions or complete breakdown and also prejudice safety. Therefore: – Only use the manufacturer’s original spare parts.

  • Page 9: Safety

    The equipment has been conceived exclusively for the intended purpose and use as described herein. The Etiprint Inline is a label print and dispense device for printing and applying labels and as a rule is utilised in automated packing lines for the printing and application of adhesive labels.

  • Page 10: Responsibility Of The Operating Company

    Etiprint Inline Safety Responsibility of the operating company The equipment is for use in the commercial sector. The equipment operating company is therefore subject to the legal provisions with regard to health and safety y at work. In addition to the safety at work information in these Operating...

  • Page 11: Operating Personnel

    Etiprint Inline Safety Operating personnel 2.3.1 Requirements WARNING! Danger of injury through inadequate qualifications! Inexpert handling can lead to considerable personal injury and damage to property. Therefore: – Only allow any kind of activity to be carried out by the persons appointed for the task.

  • Page 12: Unauthorised Persons

    Etiprint Inline Safety 2.3.2 Unauthorised persons WARNING! Danger for unauthorised persons! Unauthorised persons do not know the dangers which can come from the equipment. Therefore: – Keep unauthorised persons away from the working area. – If in doubt, address the person and evict them from the working area.

  • Page 13: Work Safety And Special Hazards

    Etiprint Inline Safety 2.5 Work safety and special hazards In the following section, residual risks are stated which are the result of hazard analysis. Observe the safety notices listed here and the warning signs in the following sections of these instructions in order to reduce health hazards and avoid dangerous situations.
  • Page 14 Etiprint Inline Safety Hazard symbols in the Operating Instructions The following symbols are used in the Operating Instructions in conjunction with safety notices: Electrical current DANGER! Deadly danger from electrical current! Contact with voltage carrying parts can be fatal. Damaged insulation or individual parts can be deadly.
  • Page 15 Etiprint Inline Safety Moving parts WARNING! Hazard from moving parts! Driven, rotating or linear moving assemblies or parts can cause extremely serious injuries! Therefore, during operation: – The presence of persons in the hazardous area or its immediate vicinity is strictly forbidden! –...
  • Page 16 Etiprint Inline Safety Sharp paper edges CAUTION! Injury hazard! Sharp paper edges can cause minor to fairly serious cuts. Therefore: – In principle wear the prescribed personal protective gear for all work. – Always carry out work with particular attention caution.

  • Page 17: Conduct In Dangerous Situations Or Accidents

    Etiprint Inline Safety 2.6 Conduct in dangerous situations or accidents Preventative measures Always be prepared for accidents or fire! Keep first aid equipment (first aid boxes, blankets etc.) and fire extinguishers ready to hand. Familiarise personnel with accident alarm, first aid and rescue equipment.

  • Page 18: Securing Against Re-Starting

    Etiprint Inline Safety 2.8 Securing against re-starting Securing main switch If a main switch is installed within the safety chain, this can be secured in position "0" with a padlock against re-starting. DANGER! Deadly danger from disallowed re-starting! When the main switch has been secured with a padlock, there could be persons present in the danger zone.

  • Page 19: Technical Data

    Etiprint Inline Technical data 3 Technical data 3.1 Dimensions of the Etiprint and monitor Fig. 4: Epiprint dimensions 1 Printer (make of printer can vary, customer-specific) 2 Standard applicator (applicator can vary according to deployment) For cover mounting Fig. 5: Monitor dimensions...

  • Page 20: Technical Data

    Etiprint Inline Technical data Technical data Connected loads Designation Value Unit Connected voltage, monitor, AC 230 V/ 1~ / 50-60 V / Ph / Hz Power consumption, max. 1,3 KVA Current consumption, max. 5,5 A Mains fuses, external 10 AT...

  • Page 21: Performance Values

    Etiprint Inline Technical data Performance values Designation Value Unit Duration of label sequence, max. Number of labelling sequences, 720 h approx. Dispensing speed 3 – 40/50 m/min 3.6 Label roll dimensions Designation Value Unit Backing band roll (Ø x width) max.

  • Page 22: Design And Function

    Etiprint Inline Design and function 4 Design and function 4.1 Equipment overview Fig. 6: Sub assembly overview Applicator (variable) 8 Printer mode switch Loop hanger 9 Rewinder Base plate 10 Adjusting wheel, unwinding hanger Printer (make can vary) 11 Dispenser motor...

  • Page 23: Variants

    The Etiprint Inline can be aligned horizontally and vertically by means of linear units which can be fitted optionally. 4.4 Function The Etiprint Inline is a label print-dispense machine for printing and applying labels. The thermo-printer prints the labels with the specified data: text, lines, bar codes, graphics etc.

  • Page 24: Operating And Display Elements

    2nd step, hanger down => error The hanger has been pulled too far down, an error message appears on the Collamat display: End of labels. The dispenser stops. After the error has been rectified and the hanger returns to its initial position, this can be confirmed with ENTER and the dispenser restarted with RUN.

  • Page 25: Transport, Packaging And Storage

    Etiprint Inline Transport, packaging and storage 5 Transport, packaging and storage 5.1 Safety information for transporting Improper transporting DANGER! Hazard from machine falling or tipping over! The weight of the machine can injure a person and cause serious crushing! Therefore: –...

  • Page 26: Transport Inspection

    Etiprint Inline Transport, packaging and storage Keep away from heat Proteect packages from heat and direct sunlight. Transport inspection Check the delivery for completeness and damage from transport promptly upon receipt. Where there is noticeable external transport damage, proceed as follows: Do not accept delivery or only conditionally.

  • Page 27: Packaging

    Etiprint Inline Transport, packaging and storage Packaging Packaging The individual packages are packed appropriately for the anticipated transport conditions. Only environmentally friendly materials are used for the packaging. The packaging should protect the individual components against transport damage, corrosion etc. until installation. Therefore don’t destroy the packaging and only remove it shortly before installing.

  • Page 28: Installation

    Etiprint Inline Installation 6 Installation Safety Fundamentals WARNING! Injury hazard from improper installation! Inexpert installation can lead to serious personal injury or damage to property. Therefore: – All installation work may only be carried out by qualified personnel authorized and instructed by the operating company.

  • Page 29: Preparation

    Etiprint Inline Installation Personnel The installation may only be carried out by trained specialist personnel. Work on the electrical plant may in principle only be carried out by qualified electricians. Personal safety equipment Wear the following protective gear when doing any work on the...

  • Page 30: Requirements Of The Installed Location

    Stability If the Etiprint Inline is to be mounted on a movable stand, this must be set up with a stability of 10° in each direction of inclination; see the following illustration.

  • Page 31: Installation

    Remove all transport fixtures including adhesive tapes. Position the equipment in the intended location. The Etiprint Inline is fastened to the machine frame via a double column adjusting mechanism. It must be aligned parallel to the conveyor belt. This concerns the parallelity as well as the horizontal and lengthwise alignment to the conveyor.

  • Page 32: Electrical Connection

    Inline from the Monitor 8600/9100 via two dedicated cables. These are through connected via two cable entries. They are permanently connected to the Etiprint Inline and can only be disconnected at the Monitor 8600/9100. The product sensors and speed detection are connected at the interface in accordance with the Collamat 8600 Technical Handbook.

  • Page 33: Commissioning And Operating

    Etiprint Inline Commissioning and operating 7 Commissioning and operating Safety Fundamentals WARNING! Hazard from improper initial commissioning! The initial commissioning requires trained specialist personnel with far reaching experience. Errors during the initial commissioning can lead to dangerous situations or cause considerable damage to property.

  • Page 34: Settings

    The labels can slip or form bubbles. If the Etiprint Inline is set too low, this can graze the product and damage it or lead to bottlenecking. The exact height setting should therefore be made after a trial run.
  • Page 35 Etiprint Inline Commissioning and operating Threading the label strip Thread the label strip through up to the peel-off ledge as shown in the illustration (see also the threading schematic in the separate printer operating instructions): Draw the label strip forward by approx. 1m.
  • Page 36 Etiprint Inline Commissioning and operating Setting print mode The thermal printer can be controlled in two different ways. The changeover switch for the print mode is located on the lower side directly next to the cable entries. REPRINT mode This mode enables the “endless” printing of labels which always have the same printed content.
  • Page 37 Etiprint Inline Commissioning and operating Setting print mode (cont.) If labels are still present in the printer and a new job is to be started, the printer must briefly be switched off then on again to erase the “old” data not yet printed.
  • Page 38 Etiprint Inline Commissioning and operating Setting the inclination of the Procedure: dispensing applicator (cont.) Loosen the knurled nut (2) on the rotating mechanism (3) then pull the cog wheel out by hand. Set the desired applicator inclination and re-tighten the knurled nut...
  • Page 39 Etiprint Inline Commissioning and operating Setting the label sensing The optical label sensing is responsible for the precise label stop. By loosening the knurled screw (4) the sensing can be pushed to the side or taken right out for cleaning. The optimum sideways position is at the middle of the label.

  • Page 40: Setting The Dispenser / Monitor

    Label sensing Pull-off ledge Label 7.3 Setting the dispenser / monitor The Etiprint Inline dispenser is controlled from the connected monitor. Adjusting the monitor for good labelling is described in the handbook for the Collamat 8600/9100 monitor operating instructions. The most important settings are:...
  • Page 41 Etiprint Inline Commissioning and operating Setting the dispensing speed The Etiprint Inline dispensing speed must be as fast as the conveyor belt speed. If the speed is too low, the commodities can become caught on the labels or the labels torn from the pull-off ledge. This can tear the backing paper.

  • Page 42: Starting Up

    Single labels can also be dispensed via the monitor without triggering the product sensing. This function is called up via the menu option Labelling operation -> Trigger label (see Collamat 8600/9100 monitor operating instructions) 7.4 Starting up Proceed as follows with starting up: Load or replenish labels.

  • Page 43: Maintenance

    Etiprint Inline Maintenance 8 Maintenance Safety Fundamentals WARNING! Injury hazard from improperly performed maintenance work! Inexpert maintenance can lead to serious personal injury or damage to property. Therefore: – Maintenance work may only be carried out by personnel authorised and instructed by the operating company.
  • Page 44 Etiprint Inline Maintenance Electrical plant DANGER! Deadly danger from electrical current! Contact with voltage carrying components constitutes a deadly hazard. Electrically powered components which are switched on can move unchecked and cause extremely serious injuries. Therefore: – Prior to commencing work, switch off the electrical power supply and secure against re- starting.

  • Page 45: Maintenance Plan

    Etiprint Inline Maintenance Maintenance plan The maintenance work required for ensuring optimum and fault- free operation is described in the following sections. The maintenance intervals are to be adhered to. Where increased wear is established through regular checks on components or assemblies, the operating company is to shorten the maintenance intervals in line with the actual signs of wear.

  • Page 46: Cleaning

    Etiprint Inline Maintenance Cleaning In the case of surface contamination, proceed as follows: Switch off plant and secure against re-starting. Remove contamination in the proper manner. Note here: Do not use aggressive cleaning agents. Soak up oil deposits with oil absorbing materials (e.g.

  • Page 47: Malfunctions, Repair And Maintenance Work

    Etiprint Inline Malfunctions, repair and maintenance work 9 Malfunctions, repair and maintenance work This section describes possible causes of malfunctions and their rectification. Should, as a consequence of over-average intensive use the same malfunctions repeatedly occur, the maintenance intervals must be shortened commensurate with the actual workload.
  • Page 48 Etiprint Inline Malfunctions, repair and maintenance work Electrical plant DANGER! Deadly danger from electrical current! Contact with voltage carrying components constitutes a deadly hazard. Electrically powered components which are switched on can move unchecked and cause extremely serious injuries. Therefore: –...

  • Page 49: Re-Starting After Fault Rectification

    Etiprint Inline Malfunctions, repair and maintenance work Environmental protection The following information on environmental protection is to be observed during fault rectification: Remove escaping, used or excess grease from all greasing points which are manually supplied with grease and dispose of in accordance with the applicable local regulations.

  • Page 50: Malfunction Table

    Etiprint Inline Malfunctions, repair and maintenance work Malfunction table To be carried Malfunction Possible cause Fault rectification out by Equipment won’t No mains voltage Check power supply Operator switch on Mains switch on thermal printer Switch on mains Operator or monitor not switched on...

  • Page 51: Performing Maintenance And Repair Work

    Etiprint Inline Malfunctions, repair and maintenance work To be carried Malfunction Possible cause Fault rectification out by Electrician Plugged connection loose or Check all plugged connections Miscellaneous faults Pneumatic defective for correct seating and function specialist 9.4 Performing maintenance and repair work...

  • Page 52: Adjusting The Rewinder Clutch Force

    Etiprint Inline Malfunctions, repair and maintenance work 9.4.2 Adjusting the rewinder clutch force The rewinder clutch force is factory set. If adjustment is necessary, proceed as follows: NOTE! Before removing the winding mandrel, any backing material present must be removed.

  • Page 53: Setting The Hanger Spring Tension

    Etiprint Inline Malfunctions, repair and maintenance work 9.4.3 Setting the hanger spring tension The spring tension is to be set o that the retraction force is not greater than required by the hanger to return itself. To adjust, push in the rotating knob (1) and set it to the appropriate spring tension.

  • Page 54: Changing The Pressure Roller

    Etiprint Inline Malfunctions, repair and maintenance work 9.4.4 Changing the pressure roller The pressure roller is a wear part which, depending on load and handling can become less or more quickly worn out. With labelling, it should be noted that the backing paper runs between the pressure roller and the draw unit roller.

  • Page 55: Changing The Draw Unit Axle

    Etiprint Inline Malfunctions, repair and maintenance work 9.4.5 Changing the draw unit axle If the draw unit axle is damaged, this will have to be replaced. Procedure: Undo the front plate (9) and remove. Remove the retaining ring (7) from the draw roller axle.

  • Page 56: Setting The Loop Hanger Switch

    This switch is a safety switch which prevents the labels being torn from the printer. If this error occurs, the ERROR relay, which can be tapped at the rear of the Collamat monitor, also closes sand the equipment stops. After the error has been rectified and the hanger returns to its initial position, the error message can be erased with ENTER and restarted with RUN*.

  • Page 57: Changing The Mirror In The Applicator

    Etiprint Inline Malfunctions, repair and maintenance work 9.4.7 Changing the mirror in the applicator If the mirror can no longer be cleaned or is damaged, it must be replaced. Procedure: Undo the seven screws (8) on the outer applicator lever plate (1).

  • Page 58: Adjusting The Belt Tension

    Etiprint Inline Malfunctions, repair and maintenance work 9.4.9 Adjusting the belt tension If the label strip is not being conveyed correctly, the toothed belt may have to be readjusted. Procedure: Remove the cover of the Etiprint on the reverse side. Undo the screws for this.

  • Page 59: Changing The Toothed Belt

    Etiprint Inline Malfunctions, repair and maintenance work 9.4.10 Changing the toothed belt If the toothed belt is damaged, it will have to be replaced. Procedure: Remove the cover of the Etiprint on the reverse side. Undo the screws for this.

  • Page 60: Changing The Drive Motor

    Etiprint Inline Malfunctions, repair and maintenance work 9.4.11 Changing the drive motor If the drive motor is defective, it will have to be replaced. Procedure: Remove the cover of the Etiprint on the reverse side. Undo the screws for this.

  • Page 61: Decommissioning And Disposal

    Etiprint Inline Decommissioning and disposal 10 Decommissioning and disposal An Etiprint Inline which is no longer serviceable should not be disposed of as a single unit, but dismantled and recycled as individual parts according to type of material. Non-recyclable materials are to be disposed of in an environment-friendly manner.

  • Page 62: Register Of Documents In The Appendix

    CE Statement of Conformity Replacement parts / Wear parts Electric circuit drawing with SATO printer Electric circuit drawing with ZEBRA printer Component Operating Instructions Collamat 8600/9100 Monitor Operating Instructions Collamat 8600/9100 Monitor Technical Handbook, extract pages 15-55 Thermal Printer (only on CD)

  • Page 63: Index

    Etiprint Inline Index Index Intended use ............9 accidents.............17 Liability ..............7 Appendix.............62 Machinery guidelines ..........67 Cleaning..............46 Maintenance ............43 Commissioning ...........33 Maintenance plan ..........45 Components, moving..........15 Malfunction table..........50 compressed air ...........15 Malfunctions............47 Connected loads..........20 Manufacturer’s declaration ........8 Contact person .............8 Copyright protection ..........7 Name plate ............21...
  • Page 64 Etiprint Inline Index Switching off............42 Safety..............9 Symbols Safety equipment ......... 12, 17 in the instructions ..........6 Safety glasses............ 12 Packaging............25 Safety shoes ............12 Securing main switch......... 18 Technical data..........19, 20 Sharp paper edges ..........16 Transport............
  • Page 65 Etiprint Inline Manufacturer’s declaration Register A Manufacturer’s declaration...
  • Page 66 Etiprint Inline Manufacturer’s declaration...
  • Page 67 VII part B. Responsible person for the composition of all technical documents according to Appendix VII – chapter B of the Directive on Machinery 2006/42/EG is: Collamat AG, Paul Schneider, Bodenmattstrasse 34, CH-4153 Reinach, Switzerland Issued in Reinach: 01. September 2011 Collamat AG –...
  • Page 68 Etiprint Inline Manufacturer’s declaration...
  • Page 69 Etiprint Inline Replacement parts / Wear parts Register B Replacement parts / Wear parts...
  • Page 70 Etiprint Inline Replacement parts / Wear parts...
  • Page 71 Etiprint Inline Replacement parts / Wear parts Replacement parts / Wear parts Monitor R = replacement part, W = wear part Item Article no. Designation 5216.4100-00 Cover 5851.1622-00 Lettering strips 5216.4000 Controller 5216.4022 Motor output stage 5216.4122 Back 5216.4011 Mains filter print 5216.4033...
  • Page 72 Etiprint Inline Replacement parts / Wear parts Draw mechanism parts R = replacement part, W = wear part Item Article no. Designation 5215.0038 Roller bearing flange 5215.3846 Draw unit roller 160 5215.8100-01 Drive shaft 160 5215.0095 Toothed belt wheel 5215.0110 Clutch bearing flange 5215.0127...
  • Page 73 Etiprint Inline Replacement parts / Wear parts Item Article no. Designation 5842.1083 Needle roller bush HK 1210 5842.1650 Hanger ball bearing 7401.1647 Bolt with threaded stud M4 5215.8211 Strap 5842.1731 Groove ball bearing 5216.4477 Motor cable C8600 5216.4488-00 Control cable C8600...
  • Page 74 Etiprint Inline Replacement parts / Wear parts Draw mechanism spare parts (cont.)
  • Page 75 Etiprint Inline Replacement parts / Wear parts Unwinder spare parts R = replacement part, W = wear part Item Article no. Designation 5208.3302 Spring cup 5208.3092 Adjusting wheel 5215.0970 Spring fastening flange 29 5829.1402 Torsion spring, right 5829.1410 Torsion spring, left 5215.2160...
  • Page 76 Etiprint Inline Replacement parts / Wear parts Applicator spare parts W = Wear part Item Article no. Designation 5216.1792 Sensing bar PLEXI 16 5216.1784 Pull-off ledge 5850.0552 Knurled nut M8 5215.1407 Cog wheel NS29.0005Z Washer M8 5829.2067 Torsion spring, right 5829.2083...
  • Page 77 Etiprint Inline Electric circuit drawing with printer type SATO Register C Electric circuit drawing with printer type SATO...
  • Page 78 Etiprint Inline Electric circuit drawing with printer type SATO...
  • Page 81 Etiprint Inline Electric circuit drawing with printer type ZEBRA Register D Electric circuit drawing with printer type ZEBRA...
  • Page 82 Etiprint Inline Electric circuit drawing with printer type ZEBRA...
  • Page 85 Etiprint Inline Collamat 8600/9100 Monitor Operating instructions Register E Collamat 8600/9100 Monitor Operating Instructions...
  • Page 86 Etiprint Inline Collamat 8600/9100 Monitor Operating instructions...
  • Page 87 Collamat 8600/9100 Operating instructions Monitor...
  • Page 88 2 General information ..............6 ..2.1 Special characteristics of the Collamat 8600/9100 monitor ..... . . 6 ..
  • Page 89 6.6 Adapter magnet (only Collamat 9100) ........
  • Page 90 Index page 7.3.7 Test IO Controller ............. . 40 ..7.3.8 Test IO Monitor .
  • Page 91 The monitor can be started or stopped by a signal from outside. The operating mode is displayed to the outside by relay contacts. 1.1 Special characteristics of the Collamat 8600/9100 monitor Modern menu-driver operation No controller or potentiometer...
  • Page 92 Danger of injury by cutting fingers in the paper web zone ! Danger of injury in the dancer roller zone of the Collamat 8600/9100 rewinder and unwinder ! Danger of injury in the case of non-expert use of the Collamat 8600/9100 in the paper stock control zone. ...
  • Page 93 This documentation or parts of the documentation may not be copied, duplicated or publis- hed in any form without a written permission of Collamat Stralfors AG. The information in this documentation reflects the state at the publication date. Subject to technical alterations.
  • Page 94 3 The monitor The monitor may only be opened by trained personnel. It contains no parts to be handled by the operator. The monitor contains live parts. Hazard of contact due to high voltages of the assemblies. The monitor contains electrostatic (ESD) sensitive assemblies. Unsafe contact may destroy these assemblies.
  • Page 95 A foil keyboard is used to enter data. The keys have a well sensible action point allowing also cor- rect inputs in a noisy environment. The controls of the monitor are shown on the following figure: Collamat ENTER S T R A LF O R S A G...
  • Page 96 3.1.3 RUN/STOP key (6) The RUN/STOP key is used to start (RUN) or stop (STOP) the Collamat . The RUN state is indicated by a green LED (8). The STOP state is indicated by a red LED (7). In RUN state it is not possible to change all functions, because faults could occur during labelling.
  • Page 97 This key is used to select the configuration function. When depressed, the LED placed above lights up and indicates that the monitor is in configuration mode. In this mode the Collamat is adapted to the customer's requirements. The "CONFIGU- RATION menu tree" (page 25) shows the function tree of the configuration mode.
  • Page 98 3.2 Entering data with the keyboard The numerical keys of the keyboard (10) are used to enter data. If the value to be entered is a de- cimal, enter the decimal point with the key ' ' (11). Confirm the input with the ENTER key (12) to validate it. If the data range is exceeded, this is indi- cated for a short time and the original value does not change.
  • Page 99 3.3 Selecting a branch in the function tree Use the up (13) and down (14) keys to select a branch of the function tree. With these two keys a little cursor (1) can be moved up and down on the left of the LCD-display. The line, where the cur- sor is positioned, points at the branch of the function tree, which can be selected as next with the ENTER key.
  • Page 100 4 The 'LABELING MODE' menu tree The functions necessary for the labelling mode can be called up and operated in the 'LABEL- LING MODE' menu tree. The 'LABELLING MODE' menu tree comprises the following functions: LABELLING MODE Label Jog Select program Information Display Reset Counter Preset Counter...
  • Page 101 4.3 Information display This function allows to indicate the most important labelling parameters on the LCD-display. The program number, the actual dispensing speed, the count and the label position on the good are shown here. It is not possible to change any data. They are only indicated and updated. The ar- rangement of the information display is made in the User Menu in the CONFIGURATION menu tree.
  • Page 102 The nonstop display is used to display the nonstop status. The major display in a nonstop confi- guration is the display of the Master. The Master is the first Collamat in the product flow direction. It shows the actual running settings of the master, the slave and of the nonstopcounter.
  • Page 103 NONSTOP RESET User level: programmer/operator Goods between Operating mode: RUN/STOP Master-Slave: Note: This function can be selected only in switched on nonstop mode. The Nonstop reset can only be done on a Master Collamat.  5999.530-01F 07.04.2006 WM...
  • Page 104 5 The 'PROGRAMMING' menu tree The 'PROGRAMMING' menu tree is used to call up and operate the functions necessary for programming. PROGRAMMING Change program Label scanner Sensitivity Auto adjust Manual adjust Label Length Auto adjust Manual adjust Label Suppression Predispensing Position Speed Fixed Speed...
  • Page 105 5.1 Change program The Change program function is used to branch in an additional menu by calling up further para- meters to be changed: User level: programmer/operator CHANGE PROGRAM Operating mode: RUN/STOP Labelscanner Sens. Label Length Label Suppression Predispensing Position Speed Max.
  • Page 106 5.2.1 Auto adjust When adjusting the sensitivity automatically, the paper web has to be pulled forward by depres- sing the up key, until the label scanner is positioned over the gap. A lateral mark on the scanner head shows the position of the label scanner. The automatic adjustment is started by depressing the ENTER key or abandoned by depressing the ESC key.
  • Page 107 5.3 Label length The Label length function is used to adjust the length of the label manually or automatically. LABEL LENGTH Auto adjust Manual adjust 5.3.1 Auto adjust When adjusting the label length automatically, the measuring has to be started by the ENTER key.
  • Page 108 5.4 Label suppression (suppression of label scanner) This function is used to enter the length forcing the label scanner to suppress the signals from the backing paper web and the label after having detected the leading edge of the label. Entering can be aborted by the ESC key.
  • Page 109 5.6 Position The Position function is used to set a speed dependent labelling delay. This delay 2 causes a speed-independent positioning of the label 3 on the good 5 in feed direction 4. With this function it is not necessary to shift the goods scanner 1 to obtain a change of the label position on the goods.
  • Page 110 Operating Mode: STOP Note: The distance of 14 mm applies for the standard light barrier of Collamat Stralfors For more informations about the calculation of the speed measuring, refer to the technical handbook Collamat 8600 and 9100  5999.530-01F 07.04.2006 WM...
  • Page 111 5.8 Maximum Speed The Maximum Speed function limits the max. dispensing speed to the entered value. This functi- on is necessary, if the goods speed is not stable or if labelling is problematic due to difficult label material with higher speed than usual. For labelling using speed measuring the dispensing speed is limited automatically to this value.
  • Page 112 5.10.2 Multiple labelling mode In the Multiple Labelling mode, several labels are sticked on the goods 4 in the same distance 3. This mode is especially useful for labelling forms or multiple packages. After activating the multi- ple labelling mode, first the quantity and then the distance 2 between the labels has to be ente- red.
  • Page 113 5.10.3 Delayed Predispensing In the Delayed Predispensing mode the predispensing 1 will only be tripped after release of the label scanner. Thus the following label will not be sticked on the good being still under the adapter. After having selected the Delayed Predispensing mode, the stop value 2 has to be entered so that the label is perfectly dispensed and the following label does not contact.
  • Page 114 Conditions: Multiple labelling mode and delayed predispensing mode exclude themselves mutually The position adjustment should be smaller than the goods length. If not, the second phase fol- lows immediately the first one without waiting for the trailing edge of the goods. The minimum distance between the goods must be greater than the position value plus predis- pensing of the second labelling phase.
  • Page 115 5.12 Store program The Store program function allows to memorize the actual labeller and labelling parameters un- der a program number. 32 memory locations or program numbers are available. The actual pro- gram number is indicated as proposal. It can be overwritten or changed on the keyboard. Before memorizing a safety inquiry prevents a program to be overwritten by mistake.
  • Page 116 5.14 Program presets (Setting default values of program) The Program Presets function deletes all parameters and values of a program and resets them to the default value. The actual program number is shown as indicated as a proposal. It can be overwritten or changed with the keyboard.
  • Page 117 6 The 'CONFIGURATION' menu tree In the 'CONFIGURATION' menu tree the functions required to configure the labeller can be cal- led up and operated. The 'CONFIGURATION menu tree comprises the following functions: CONFIGURATION User Menu Language Language (Deutsch/English/Français/Italiano) User Level Change Level Change Password Error Handling...
  • Page 118 6.1 User Menu The User menu function is used for the layout of the Information display menu indication. A varying content can be assigned to each indication line by the arrow keys. ENTER fixes the con- tent and it is passed to the next line. With ESC the function is abandoned. The following figure shows an example of the layout.
  • Page 119 6.3 User level The User Level function is used to define the access authorization of the programming functions and operating functions. It is distinguished between programmer and user. The programmer is authorized to program and change all parameters and functions of the labeller, but the operator is not authorized to make use of all functions.
  • Page 120 6.3.2 Change password This function allows to enter or change a password. The password serves to distinguish between the user levels. Enter the password with four digits. It is not indicated as plain text but the figures are replaced by # characters. If a password is already programmed, this must be entered before entering a new password.
  • Page 121 6.4 Error Handling The Collamat 8600/9100 is able to report up to 16 different errors. The way a labeler is acting af- ter an error has taken place, depends on the function Error Handling. This function can be pro- grammed in three different ways (for each of the 16 different errors):...
  • Page 122 6.5 Nonstop mode The Nonstop mode function allows continuous labelling with two labellers. The dispensers are connected together and exchange signals. There is a difference between the two dispensers. The first labeller in feed direction is the MASTER labeller and controls the second labeller called SLA- VE labeller.
  • Page 123 6.6 Adapter magnet (only Collamat 9100) The Adapter magnet function is used to switch on and off the adapter magnet. If set to ON, the adapter is folded towards the good for each labelling operation. The time delay to reset the ma- gnet has to be entered in the following menu.
  • Page 124 Working Time Motor running 7.1 Software-Version With this function the actual Software version of the monitor can be interrogated. It is indicated during 3 seconds after switching on the monitor. COLLAMAT 9100 User level: programmer/operator Operating mode: RUN/STOP Version 1.20 ...
  • Page 125 7.2 Error sequence The Error sequence function is used to indicate the sequence of errors, occurred since calling up this function. The last 21 errors are indicated at the most. The type of error is listed in the Techni- cal Appendix 'Error messages'. The display only indicates the error number. The cause of a labelling error and a labeller failure can mostly be determined thanks to the error history.
  • Page 126 7.3.2 Test EEPROM The Test EEPROM function is used to test the EEPROMs of the monitor. A detected EEPROM error is indicated as follows. TEST EEPROM Test ok 7.3.3 Test keyboard The Test keyboard function is used to test the keyboard of the monitor. All keys have to be de- pressed once for the test.
  • Page 127 7.3.6 Test Illumination The Test Illumination function is used to test the background illumination of the LCD. After se- lection of this function, the illumination of the LCD flashes, until the function is aborted with the ESC key. TEST ILUMINATION Quit with [ESC] 7.3.7 Test IO Controller The controller p.c.board of the monitor can be tested with this function by a special test adapter.
  • Page 128 7.3.9 Test drive The stepper motor of the traction unit and the motor driver can be tested with the Test Drive function. For this test the paper web has to be removed. The speed of the stepper motor can be increased or reduced with the arrow keys.
  • Page 129 8 Technical appendix 8.1 Adjusting the predispensing Predispensing is the length by which the label is pulled forward after detection of the leading edge of the label. Its value can be entered in 0.1 mm steps. The predispensing is normally used to opti- mize the label position.
  • Page 130 Position value [mm] C9100 Labelling speed [m/min] Diagram of label position vs. labelling speed (only Collamat 9100) Attention: Four encoder steps are required at least when measuring the speed with the in- cremental encoder to calculate the actual speed. That means, that the minimum possible position is four times the encoder step length.
  • Page 131 8.3 Adjusting the Profiling The Profiling function is used, if an uneven good has to be labelled continuously. The dispenser speed has to be varied according to a trapezoidal profile when labelling arched goods to stick on the label without folds. The Profiling can be adjusted in a broad range to label different good sha- pes.
  • Page 132 8.4 Error messages If during operation an error occurs, this will be indicated on the LCD by an error message. Each error message has to be acknowledged by the ENTER key. If several errors occur at the same time, they have to be acknowledged one after each other. All events causing an error message stop the labeller or only a warning message appears.
  • Page 133 8.5 Error diagnosis In the service part of the error sequence menu, all errors and warnings will be registered and indi- cated. This is helpful to trace back the error history of the labeller. Thus, if an error happens fre- quently, it can be better identified and eliminated.
  • Page 134 Error #7 No LSC-adjust Cause: Adjustment of label scanner not possible. The scanner is defective or it is scanned on label in- stead of gap, or the backing paper is not transparent enough. Solution: Shift gap under label scanner and adjust it again. Possibly exchange defective scanner. Error #8 Nonstopmode Cause: One of the labellers has an error.
  • Page 135 Error #11 Drive not Ready Cause: The motor drive card indicates that it is not ready to drive the stepper motor. Solution: Switch off the monitor. Wait 10 seconds before switching on again. If the error did not disap- pear, the monitor is damaged and has to be repaired by a specialist. Error #12 Undervoltage Cause: During labelling a mains occurred causing the data to be backed up.
  • Page 136 If a function or a value is selected by the operator without having the permission for access the following warning message is displayed: Warning Illegal access ! 8.6 Nonstop - configuration and setup Collamat Mode Item Master + Slave Configuration...
  • Page 137 8.6.1 Error handling configuration of a Nonstop-installation Error / Warning Master Slave Not Ready Ignore error # 1 Ignore error # 1 TUNIT / Paperend Stop at error # 2 Stop at error # 2 Position too short Ignore error # 3 Ignore error # 3 Max.
  • Page 138 8.7 Value table Parameter Value range Default Resolution Speed C8600 0.5-50.0 m/min 0.1 m/min fixed+measured C9100 0.5-80.0 m/min Speed with C8600 0.0-50.0 m/min 0.1 m/min encoder C9100 0.0-80.0 m/min Step length of encoder 1.00 - 9.99 mm 1.00 0.01 mm Distance measuring light barrier 10.0 - 99.9 mm 14.0...
  • Page 139 9 Maintenance 9.1 Cleaning Clean the control panel with a cleansing agent without solvent. Be carefully that no cleansing agent or humidity penetrates into the monitor what may damage electronic components. 9.2 Fuses The 2 mains fuses are installed on the rear panel near the mains switch. The monitor must be switched off and disconnected from the mains to exchange the fuses.
  • Page 140 9.4 Packing The monitor is shipped in a special shock-proof package. For shipping, only this package may be used. For damages due to wrong packing and shipping we refuse any guarantee. The following figure shows all parts which are shipped in the package: 1.
  • Page 141 9.5 Technical data of monitor Data C8600 C9100 Dimensions 375 * 305 * 155 Weight 15 kg 15.5 kg Ambient temperature 5..+40 °C Storage temperature -10..+60 °C Air humidity 15...95% not condensing System of protection IP40 Supply voltage 110, 120, 130, 220, 230, 240V AC Voltage tolerance ±...
  • Page 142 10 Trouble shooting checklist Ser. No. Labeller: Machine/device type: Ser. No. Monitor: Ser. No of Controller p.c. Software version: Ser. No. Motor driver: Ser. No. of Interface board: p.c.board: Environment Mains voltage: Frequency Hz: Temperature °C: Humidity % EMC level (burst) ESD level (static): Labels Width:...
  • Page 143 Etiprint Inline Collamat 8600/9100 Monitor Technical Manual Register F Collamat 8600/9100 Monitor Technical Manual, extract pages 15-55...
  • Page 144 Etiprint Inline Collamat 8600/9100 Monitor Technical Manual...
  • Page 145 Collamat 8600 Technical handbook...
  • Page 146 10 seconds before opening the monitor. 6.1 Construction All the controller electronics for the Collamat 8600 labeler are built in to a stable steel cabinet. This cabinet contains no adjustable controls inside. All settings can be done by keyboard. After removing the two screws from the backpanel the cover can be separated from the heatsink.
  • Page 147 All settings and adjust- ments of the Collamat 8600 are programmed and handled in this unit. The settings and adjust- ments are stored in the control panel even if the power is turned off.
  • Page 148 ESD while working with the control panel. If a control panel is defective, it must be exchanged. Any repairs not made by HM Collamat AG will expire the guarantee. The control panel builds together with the frontpanel one unit. This unit is connected with one 50 pole flatcable to the interfaceboard.
  • Page 149 Press the EPROM into the socket by a slight pressing with your finger until you feel it snaps in. The program memory IC6 is programmed with the firmware of the two Collamat 8600 and 9100. The firmware makes out the connected interfaceboard by a specific code of the board.
  • Page 150 3. Mains plug 6. Blind cover 9. Motor connector Only units approved by Collamat Stralforsare allowed to be connected to the mains socket 5. The following table shows the fuse current ratings and the maximum permissible current for the mains socket:...
  • Page 151 6.6 The mains filter board The mains filter board is used to give a clean filtered mains voltage to the transformer. The board is mounted onto the backpanel and contains components on both sides. The mains filter board carries a high efficiency mains filter, the voltage selector, the mains con- nectors, the mains sockets for the transformer and the mains fuses.
  • Page 152 Attention: After exchanging the mains filter board, the voltage selector must be set to the correct mains voltage to which the Collamat will be connected. 6.7 The Interfaceboard The interfaceboard is used to connect the labeler and its peripheral units to the monitor. It filters and shapes all the signals of the labeler or of the installation to the logic level of the micro control- ler.
  • Page 153 The supply voltage for the logic and the sensors is connected to terminal X12. Fuse F2 protects this voltage against overload. LED LD2 indicates 24V. The voltage 12V and 5V are generated by the 24V using switching regulators. LED LD3 indicates 12V, LED LD4 indicates 5V. The 5V and 12V supply's are protected against short connection and overload.
  • Page 154 PC or a modem to this connector. Connector X7 gives isolated relais contacts. With these contacts external units like signal lamps or PLCs can be controlled. Also an isolated input allows to Start or Stop the Collamat by an exter- nal signal.
  • Page 155 The motordriver board is adjusted, tested and built into the monitor by HM Collamat AG. The settings must not be changed. The motor current must not be changed ! ATTENTION: No switch or jumper must be touched while power on !
  • Page 156 The colors of the wires are writen on the board. This colors are only valid for peripheral units from HM Collamat AG. The connection cables of the sensors are fed to the inside of the traction unit with special clamps.
  • Page 157 With this signal an external flat printing unit can be controlled. See therefore figure 20. 6.10.2 READY The signal READY is used to signal the Collamat that a connected peripheral device like hot- stamp or flatprinter is ready. If the signal is active, this means the NPN-output of the device is pulled to GND, labelling is not possible.
  • Page 158 7 Signals and connector pin assignments This chapter describes the signals of the Collamat 8600. All in- and outputs are described func- tionally and electrically. Also the pin assignments are described. All in- and outputs are equipped with filterelements to prevent electromagnetic interference.
  • Page 159 The inputs are protected against wrong polarity and they are active while being pulled to GND (0V, ground). (The peripheral units of HM Collamat AG have NPN-outputs to 0V). Figure 22 shows the input diagram of the comparator inputs:...
  • Page 160 7.2.4 Control input STOP The STOP input is used to stop or start the Collamat. It has the same function like the RUN/STOP key on the control panel. If the signal is activated while the Collamat is stopped, the Collamat will be started (RUN) and vice versa.
  • Page 161 For the paperend sensor an alternative sensor may be used. 7.2.7 READY The signal READY is used to signal the Collamat that a connected peripheral device like hot- stamp or flatprinter is ready. If the signal is active, this means the NPN-output of the device is pulled to GND, labelling is not possible.
  • Page 162 47n 100E Relais Umax: 250VAC Imax: 1A 47n 100E Umax.: 24VDC Imax: 25 mA Z39V SFH6156-3 Figure 24: Floating outputs The following outputs are floating: Relais output indicates RUN mode Relais output indicates a WARNING message ERROR Relais output indicates an ERROR message IFEED Photocoupler, isolated FEED-signal 7.3.2 Open-Collector outputs...
  • Page 163 7.4.1 Mode indicator RUN The RUN relais output indicates the RUN or Stop mode of the labeler. The output is activated while the Collamat is in the labelling mode. If the Collamat is stopped the relais output is not activated.
  • Page 164 The signal CLOCK can be used to synchronize an external device (e.g.. Ink-Jet or Thermal Transfer printer) with the steppermotor. 7.4.7 Control output NSTPO (NonSToP Out) The signal NSTPO is used to link two Collamat 8600 for the nonstop mode. The wiring diagram is shown in the chapter nonstop. Page 34 / 65...
  • Page 165 7.5 Connector layouts of the monitor C8600 7.5.1 Connector X3, DISPENSER To this connector the controlcable to the traction unit is attached. The signals of this connector are used especially to control the dispenser and its units. D I S P E N S E R Name In/Out Name...
  • Page 166 7.5.2 Connector X7, CONTROL SIGNALS On the CONTROL SIGNALS connector the upper row is used to access three relais contacts for signalisation purpose. The lower row supplies a 24V voltage for external signal lamps. The maxi- mum current for the 24V is 200 mA. CONTROL SIGNALS PHOENIX CONTACT MDSTB 2,5/9-G1-5,08 Name...
  • Page 167 7.6 Connector layouts traction unit C8600 7.6.1 Connector X101, X102 BUS The connectors X101 and X102 are used for the connection of the buscable to the peripheral units on the modular rail. The buscable must be located inside the rail to prevent RMI. X102 X101 Figure 27...
  • Page 168 7.7 Connection diagram P1/P2 +12V GSC1 GSC2 +12V GSC1 GSC2 +12V +12V Figure 28 Page 38 / 65 5999.545-01G 28.02.2006 WM...
  • Page 169 7.8 How to connect a goods scanner The goods scanners and incremental encoders are connected to the GSC1 and GSC2 connec- tors. Figure 29 shows the connection of the standard HM Collamat AG IR goods scanner: brn/bn G N D...
  • Page 170 7.9 Goods scanners 7.9.1 Speed measuring CS IR goods scanner LEDs Figure 32 7.9.2 NPN Reflexscanner, Lightbeam scanner +12V GSC2 GOODSCANNER G ND Figure 33 7.10 Optical label scanner +12V (LABELSCANNER) G ND +12V TCY (TRANSPARENCY) Figure 34 Page 40 / 65 5999.545-01G 28.02.2006 WM...
  • Page 171 7.11 Signalcable connection MONITOR-CABLE MOTOR-CABLE Screen Schirm X103 Figure 37: Connection of the signalcable Page 41 / 65 5999.545-01G 28.02.2006 WM...
  • Page 172 7.12 Adapter with magnet GS070C TIME 14 Pol 3,14AT FLATCABLE RIGHT LEFT +12 V M A G N E T +12V Ph N GS070D DELAY 14 Pol 3,14AT FLATCABLE RIGHT LEFT +12 V M A G N E T +12V Ph N Figure 39 The mains voltage must be connected inside of the flap printer or inside of the dispenser.
  • Page 173 7.13 Flatprinter board rot / red rot, schwarz red, black schwarz / black braun / brown weiss / white Farbbandmotor Ribbonmotor Collamat Buskabel 14 polig Collamat Buscable 14 poles Figure 39 Page 43 / 65 5999.545-01G 28.02.2006 WM...
  • Page 174 8 Nonstop labelling When using two Collamat 8600 it is possible to label goods with no down time. For this purpose the two monitors must be connected together by an electrical link. The necessary links are shown in figure 40. The placement of the two Collamat to each other is shown in figure 41.
  • Page 175 GSC2 scanners of the two Collamat. If an error occurs which causes a stop of both Collamat, all goods in between of both GSC2 scanners must be removed. Then the NONSTOP COUNTER must be cleared on the control panel of the master.
  • Page 176 9 Speed measuring 9.1 Incremental encoder The electrical connection of an incremental encoder is described in the chapter 'Connection of the goods scanners'. Now the mechanical attachment of the conveyor to the encoder will be de- scribed. If the speedmeasuring is done by an incremental encoder, on the control panel the step width must be programmed so that the speed measuring is made correctly.
  • Page 177 9.2 Measuring goods scanner The electrical connection of the measuring goods scanner is described in the chapter 'Connection of the goods scanners'. If the speedmeasuring is done by a measuring goods scanner, on the control panel the distance L must be programmed so that the speedmeasuring is made correctly. Figure 43 shows the placement of the scanners: CS: L = 14 mm GSC1...
  • Page 178 10 Motor and motorcable Attention: The motor never must be dismantled ! For safety reasons and in order to guarantee interference suppression, the motor has to be connected to a ground conductor ! Steppermotors heat up during operation ! When connecting or disconnecting the motor, the monitor must be switched off ! When working on the motor, the monitor must be disconnected from mains ! 10.1 Motorcable...
  • Page 179 11 Control of external devices 11.1 Control of a Hotstamp with the IFEED signal The connection of a hotstamp printer to the IFEED signal is described below. On the CONTROL SIGNALS connector the IFEED signal can be used. It can be connected for two different types (NPN or PNP) of hotstamp inputs.
  • Page 180 12 Monitortest with a diagnostic connector In the firmware of the Collamat 8600 there is a selftest function for the monitor electronics. This test only may be successful with a diagnostic connector attached to the three connectors on the back plane of the monitor.
  • Page 181 Do the winder turn the right way ? Turn off the monitor and unplug it from mains Connect the remaining units to the connector box of the Collamat Connect the monitor to the mains voltage and turn it on Do the peripheral units work OK ?
  • Page 182 Password #### Discontinue: [ESC] Now type in 4148. The Collamat will clear now the password to 0000. The data of program num- ber 32 will be set to default values and it will start up with program 32. Note: This function is available since firmware 1.20.
  • Page 183 Liquid Crystal Display Light Emitting Diode not connected RS232 Standard serial data exchange protocol 16.2 Signals ERROR Errorsignal caused by any error of the Collamat FEED Signal indicating the labelling process GrouND Goods SCanner IFEED Isolated FEED signal Label LOw signal indicating the end of the label stock...
  • Page 184 Rewinder: Device that takes the empty paperweb from the traction unit and rewinds it CE-Mark: Certification for the European market, means: Conformité Européenne Collamat: Brand name for a labeler built by HM Collamat AG C8600: Labeler type C8600 GSC: Goods SCanner...
  • Page 185 17 Technical data Dispenser general data (standard values) System Units C8610 C8620 Version right/left Dispensing speed Incremental Encoder m/min 0-50 0-50 Measuring Scanner 0.5-50 0.5-50 Fixed Speed 3.0-50 3.0-50 Min. label width Max. width of the paperweb Min. label length Min.
  • Page 186 Midi-unwinder Diameter of the roll core 42 mm Max. outside diameter of roll 350 mm Max. weight of roll 10 kg Spring dancer with automatic brake Flap adapter System C8610 C8620 Max. width of paperweb 95 mm 160 mm Weight 1.9 kg 2.2 kg Version...
  • Page 187 Monitor System C8600 Mains voltage 110/120V AC, 220/230/240V AC, ±10% Power consumption 310 VA Main fuse 120V : 8AT, 230V : 4AT Display LCD, 4 lines, 20 characters each Dimensions (LWH in mm) 375 * 305 * 155 mm Ambient temperature +5-40°C Max.

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