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Collamat 9100 Manual

Monitor
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Table of Contents

See also: Technical Handbook
The Monitor Collamat
Monitor installation
A
Frontpanel
C O L L A M A T
C91TR04E.SAM 10.09.98 WM
®
8600 / 9100
1
2
3
4
5
6
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8
9
0
E S C
B
E N T E R
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Summary of Contents for Collamat 9100

  • Page 1 ® The Monitor Collamat 8600 / 9100 Monitor installation Frontpanel E S C E N T E R C O L L A M A T Page 1 / 26 C91TR04E.SAM 10.09.98 WM...

  • Page 2: Rear Panel

    Rear Panel VOLTAGE SELECTOR W A R N I N G BEFORE OPENING, UNPLUG P O W E R C O R D , D A N G E R O U S VOLTAGES INSIDE, SEE MANUAL FOR SAFETY INSTRUCTIONS CAUTION FOR CONTINUED PROTECTION AGAINST FIRE, REPLACE ONLY...
  • Page 3 The keyboard of C8600 / C9100 Menu Labelling Functions which are used during the normal labelling mode. Menu Programming All settings for labelling Handling of labelling Programs Menu Configuration All system parameters which normally are set once. Menu service functions Common working data Test functions Key Run / Stop...
  • Page 4 The keyboard of C8600 / C9100 Key ESC Menu handling : One level higher Number entry : Break of entry Key ENTER ENTER Menu handling : One level lower Number entry : Terminate entry Number Keys and Period 0...9 Number entry Special functions Cursor Keys UP and DOWN Selection of Menu Options...
  • Page 5 The menu types of C8600 / C9100 Four different types of menus are used: 1. Selection Menus Selection of a menu option which is situated behind the activated line. The arrow indicates more options available LABELLING MODE Label Jog Select program Information Displa 2.
  • Page 6 Menu tree Labelling Labelling Mode Label Jog Select program Information display Reset Counter Preset Counter Select Counter (Labels / Goods / External) Reset Nonstop Page 6 / 26 C91TR04E.SAM 10.09.98 WM...
  • Page 7 Menu tree Programming Programming Change program Labelscanner Sensitivity Auto adjust Manual adjust Label Length Auto adjust Manual adjust Label Suppression Predispensing Position Speed Fixed Speed Incremental Encoder Measuring Scanner Maximum Speed Good Suppression Labelling Mode Normal Labelling Multiple Labelling Delayed Predispensing Profiling Store Program Program name...
  • Page 8 Menu tree Configuration Configuration User Menu Language Language (German / English / French / Italian) User Level Change Level Enter Password Error Handling Nonstop-Labelling Function (OFF / MASTER / SLAVE) Adaptermagnet (OFF/ ON) Adaptermagnet Release Delay Motor direction (Right / Left) Polarity IFEED (Normal / Inverse) Page 8 / 26 C91TR04E.SAM 10.09.98 WM...
  • Page 9 Menu tree Service Functions Service functions Software Version Error Sequence Selftest EEPROM Keys Backlight IO Controller IO Monitor Drive Working Time Motor running Remote Control Page 9 / 26 C91TR04E.SAM 10.09.98 WM...
  • Page 10 Block diagram of the monitor C9100 Controller Board LCD-Display Keyboard 4 Lines 20 Keys Controller 20 Characters Stepping Motor Controller 3 Phases Interface Board - Power supply - Signal conditioning Supply Board - Connectors - Main switch - Filter - Voltage selector - Transformer Mains Mains...

  • Page 11: Controller Board

    Controller board I C 3 I C 1 LCD DISPLAY I C 9 I C 7 I C 6 C O N T R A S T R P 1 I C 5 Interface board C9100 G L 2 2 * violet 2 * orange L D 1 L D 2...
  • Page 12 Mains filter board 1: brn/bn D R I V E R 2: red/rt 3: org/og 4 / 5 5 2 0 4: yel/gb 5: grn/gn 6: blu/bu 7: vio/vi TRAFO 8: gry/gu 4 2 1 9 5 0 8 4 / 5 4 / 5 9: wht/ws 4 / 5...

  • Page 13: Connection Box

    Connection box +12V Label Scanner Label Low Sensor +12V +12V Unwinder FLAP +24V +24V Rewinder Full FEED R E A D Y +12V Rewinder +12V +24V Traction Unit TUNIT 1: brn/bn +12V 2: red/rt F1 5AT 3: org/og 4: yel/gb 5: grn/gn 6: blu/bu 7: vio/vi...
  • Page 14 Traction unit C8600 MOTOR PROTECTION GROUND M O T O R - C A B L E X101 X102 MONITOR-CABLE X103 Page 14 / 26 C91TR04E.SAM 10.09.98 WM...
  • Page 15 Inputs 74AC14 Anode SFH6156-3 1N4148 Cathode 10nF +12V +12V 74AC14 100k 1N4148 100k LM339 (LSC:10k) 10nF +12V +12V PNP-Sensor +12V +12V NPN-Sensor Anode Anode Cathode Cathode Monitor Monitor Sensor Sensor Page 15 / 26 C91TR04E.SAM 10.09.98 WM...
  • Page 16 Outputs 47n 100E Relais Umax: 250VAC Imax: 1A 47n 100E Umax.: 24VDC Imax: 25 mA Z39V SFH6156-3 +24V +24V +24V ULN2003 Umax: 24VDC Imax: 100mA Monitor +24V G R Ü N RUN-A RUN-C O R A N G E NOK-A NOK-C R O T ERROR-A...

  • Page 17: Incremental Encoder

    Connection of the goods scanners to the C9100 wht/ws GSC1- yel/gb GSC2- ben/bn grn/gn +12V brn/bn grn/gn +12V GSC2- GSC2+ +12V +12V Incremental encoder GSC1- GSC1+ +12V +12V Page 17 / 26 C91TR04E.SAM 10.09.98 WM...
  • Page 18 Connection of the goods scanners to the C8600 brn/bn G N D grn/gn +12V ben/bn wht/ws GSC1 yel/gb GSC2 grn/gn +12V GSC2 +12V Incremental encoder GSC1 +12V Page 18 / 26 C91TR04E.SAM 10.09.98 WM...
  • Page 19 Nonstop with C9100 Master Slave +12V NSTPI+ NSTPI+ NSTPI- NSTPI- NSTP0 NSTP0 GSC3+ GSC3+ GSC3- GSC3- GSC2+ GSC2+ GSC2- GSC2- E S C E N T E R E S C E N T E R C O L L A M A T C O L L A M A T G U H L G U H L...
  • Page 20 Nonstop with C8600 Master S l a v e +12V NSTPI+ NSTPI+ NSTPI- NSTPI- NSTP0 NSTP0 GSC3+ GSC3+ GSC3- GSC3- GSC2- GSC2- MASTER SLAVE E S C E N T E R E S C E N T E R C O L L A M A T C O L L A M A T G U H L...
  • Page 21 Incremental encoder Example: Encoder gives 200 pulses per revolution. The distance d is 100 mm d * Pi 314mm Step = 1.57mm Pulse Measuring goods scanner G&S: L = 14mm GSC1 GSC2 Product GSC1 GSC2 Page 21 / 26 C91TR04E.SAM 10.09.98 WM...

  • Page 22: Motor And Motorcable

    Motor and Motorcable MOTOR Schirm/screen P U S H gelb-grün/yellow-green Connection to the C9100 motor Connection to the C8600 traction unit M O T O R - C A B L E S C R E E N Page 22 / 26 C91TR04E.SAM 10.09.98 WM...
  • Page 23 Connection of a Hotstamp MONITOR HOT-STAMP MONITOR HOT-STAMP NPN-Input PNP-Input +12V / +24V +12V / +24V CONTROL SIGNALS CONTROL SIGNALS IFEED IFEED X7A.3 X7A.3 X7A.4 X7A.4 Umax: 24VDC Imax: 25 mA Control of a magnet for the flapadapter on C9100 +24V Monitor +24V...
  • Page 24 Diagnostic connector for C9100 D I S P E N S E R C O N T R O L S I G N A L S S T O P + F E E D S T O P - F L A P I F E E D + R W F...

  • Page 25: Program Memory

    Program Memory P r o g r a m m e m o r y P o w e r u p / d o w n P r o g r a m # 0 P r o g r a m # 1 W o r k i n g M e m o r y P r o g r a m # 1 9 P r o g r a m # 2 0...
  • Page 26 Too much Too few 3. Practical training Too difficult Just OK Too simple 4. What should be added or released ? 5. What do you think about the new Collamat C8600 / C9100 ? Page 26 / 26 C91TR04E.SAM 10.09.98 WM...

This manual is also suitable for:

8600

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