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Collamat 9100 Operating Instructions Manual

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C C ollamat
ollamat
9100
9100
®
Operating instructions
Collamat Stralfors AG CH-4147 Aesch Pfeffingerring 201 Tel +41 61 756 28 28 Fax +41 61 756 29 29

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Summary of Contents for Collamat 9100

  • Page 1 C C ollamat ollamat 9100 9100 ® Operating instructions Collamat Stralfors AG CH-4147 Aesch Pfeffingerring 201 Tel +41 61 756 28 28 Fax +41 61 756 29 29...
  • Page 2 Index page Index Important warnings Symbol description General information Thread up of the labels Midiunwinder or electric unwinder Paper brake traction unit Flap adapter Traction roll, traction unit Electric rewinder Adjustment of the dancer Installation of the flap adapter Adjustment of the press-roll Mechanical label scanner Positioning of the CS mechanic goods scanning Minimal goods distance...

  • Page 3: Important Warnings

    It exists danger of injury in the area of the dancers of the rewinder and unwinder ® of the Collamat 9100. ® It exists danger of injury in the area of the paper stockcontroller of the Collamat 9100. ® To operate on the Collamat 9100 the operating personnel must keep to a safely place to prevent injury by the products being labeled.

  • Page 4: Symbol Description

    Symbol description ATTENTION ® Indicates danger of damaging the Collamat 9100 or other sy- stem components, with a potential consequential danger of injuries. DANGER Indicates an immediate hazard for persons. DANGER Shock hazard due to high voltage at component. DANGER Hazard due to high temperature component.

  • Page 5: General Information

    A micro-processed electronic system, a multiple line LCD and a neatly arranged ® keyboard grant a comfortable operating of the Collamat 9100. All parts are surface treated or made of rust resistant material. The traction unit is specially coated in order to avoid slippage of the paper during the turning moment.
  • Page 6 Thread up of the labels The labeller may only be opened by trained personnel. It contains no parts to be handled by the operator. The labeller contains live parts. Hazard of contact due to high voltages of the assemblies. The paper web will be pulled from the unwinder 2 over the dancer of unwinder to the traction unit.
  • Page 7 Midi-unwinder or electric unwinder Pull of the holding disk 4 from unwinder core 1 by compressing the two handles 5. 1. Unwinder core 2. Deflection pulley 3. Dancer 4. Holding disk 5. Handles Insert the label roll on the unwinder core 1 and fix it with the handling disk 4. Thread up the label web as shown per picture.
  • Page 8 Paper brake, traction unit Thread up the label web around the deflection pulley 1. Lift the paper brake 2. Thread up the web between the paper brake and the brake plate under the front deflection pul- ley. Pull it to the flap adapter. Put down again the paper brake. 1.
  • Page 9 Flap adapter Pull the label web between the two deflection pulleys 1 and 2 as well above the stop- ping axle 3. Conduct the label web under the label scanner 5 and pull up approx. 1 m. Take off the labels from the backing paper. Put the backing paper around the dispen- sing edge 6 and conduct it again under the stopping axle 3 and the two guiding rolls 1 and 2.
  • Page 10 Traction roll, traction unit Turn the knurled knob 3 by 90° in order to ease the back pressure roll 2 at the traction roll 1. Right-hand version: turn clockwise Left-hand version: turn counterclockwise Position the back pressure roll 2 in the middle of the backing paper (for this the set screw has to be released in order to move the back pressure roll 2).
  • Page 11 ® If the Collamat 9100 is switched on without having fixed the backing paper, or if the backing paper is torn apart during the application, the dancer will shoot up to the stop A. The rewinder drives to the maximum speed and will stop after 8 rotations.
  • Page 12 Adjustment of the dancer The adjustment of the dancer has to be done by trained personnel during the installati- ® on of the system res. during the mounting of the Collamat 9100 (see technical handbook). A wrong adjustment leads to a lack of capacity and lack of accuracy.
  • Page 13 Installation of the flap adapter The slope of the flap adapter 4 can be changed against the module rail. Release the knurled knob 1 with two turns. Extend the screen 2 by hand, position the adapter 4 in the required position and fix the knurled knob 1 again. On the spring flap adapter the required spring force can be adjusted with the cylinder head screw 3.
  • Page 14 Mechanical label scanner For difficult labels (e.g. translucent blank PVC-labels or translucent labels with light per- meability print) it is preferable to use the mechanical label scanner. The mechanical scanner is mounted on the same fixation. Only applicable on fix flap adapter and on scanning holder. This one will be mounted separately on the module rail.
  • Page 15 An exact positioning of the label on the goods takes ® place by input of the position value on the monitor (see operating Collamat 9100). If you increase this value the label will displace back on the goods.
  • Page 16 Minimal goods distance The minimal distance between the goods is treated differently for the speed measuring with measuring scanner or incremental encoder. For the measuring scanner the following figure is valid: d = Distance between GSC1 and GSC2 x = d + 2 mm For the speed measuring with the encoder the following figure is valid: x = Label length + Gap + Position When:...
  • Page 17 Servicing ® The Collamat 9100 is free of servicing. But please note, that the appliance has to be cleaned according on working, especially the paper dust, adhesive remainders and colour remainders of the printing group. It is very important to clean the paper brake and the label scanner. After each cleaning, all paper guiding elements like rolls (exceptional the traction unit), axles and dispensing edge, have to be sprayed with a silicon spray.
  • Page 18 (pulling on over an edge) CE-symbols: Certificate of products "Conformité Européenne" ® Collamat : Trademark of an labelling system produced by Collamat Stralfors AG ® 9100: Labelling system Collamat type 9100 Dispensing speed: Speed of the goods on which will be sticked a label...

  • Page 19: Technical Data

    Max. diameter of paperroll Max. weight of paperroll Noise figure max. dB(A) < 70 Traction unit ® System Collamat 9100 Driver 3-Phase steppermotor 500 steps Motor voltage 120V Max. phase current 5.0 A Type of protection IP40 Ambient temperature +5-40 °C...
  • Page 20 Midi-unwinder Diameter of the roll core 42 mm Max. outside diameter of roll 350 mm Max. weight of roll 20 kg Empty weight 4.2 kg Spring dancer with automatic brake Motor driven rewinder and unwinder System Rewinder Unwinder Diameter of the roll core 42 mm Max.
  • Page 21 Monitor ® System Collamat 9100 Mains voltage 110/120V, 220/230/240V, ±10% Power consumption 480 VA Main fuse 110V : 8 AT, 230V : 4 AT Display LCD, 4 lines, 20 characters each Dimensions (LWH in mm) 375 * 305 * 155 mm Ambient temperature +5-40°C...

  • Page 22: Troubleshooting Checklist

    Trouble shooting checklist Ser.No. Monitor: Ser.No. Labeler: Machine-Type: Ser.No Control panel: Software-Version: Ser.No. Motordriver: Ser.No. Interfaceboard: Mains voltage: Frequency Hz: Temperature °C: Environment Interference level Interference level ESD Humidity % (Static): (Burst) Width: Length: Gap: Labels Thickness: Transparency: Material: Width: Thickness: Transparency: Paperweb...

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C9100

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