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Summary of Contents for Collamat 3600
- Page 1 HM Collamat AG Bodenmattstrasse 34 CH-4153 Reinach Switzerland Phone +41 61 756 28 28 Fax +41 61 756 29 29 contact@collamat.ch www.collamat.ch Collamat 3600 Technical handbook...
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Page 2: Table Of Contents
Index Page 1 Safety advices .............. - Page 3 Index Page 4.8 Connection of the frontpanel ............
- Page 4 18.1 Trouble shooting Collamat 3600 ........
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Page 5: Safety Advices
It exists danger of injury by cutting fingers in the area of the paper web. It exists danger of injury in the area of the dancer of the unwinder of the Collamat 3600. It exists danger of injury in the area of the paper stockcontroller of the Collamat 3600. -
Page 6: Symbol Descriptions
Symbol descriptions ATTENTION Indicates danger of damaging the Collamat 3600 or other system compo- nents, with a potential consequential danger of injuries. DANGER Indicates an immediate hazard for persons. DANGER Shock hazard due to high voltage at component. DANGER Hazard due to high temperature component. -
Page 7: Introduction
The rewinding force of the rewinder as well as the braking power of the paper brake are adjustable at the traction unit from the outside. The installation of the Collamat 3600 must be done by trained personnel. For this you have to consider the national specific regulations of:... -
Page 8: Prevention Of Accidents
These assemblies must be certificated by Collamat Stralfors 2.2.3 Mechanical stability If the Collamat 3600 is used on a movable stand, this stand must be capable to be tilt 10° in each direction. See also following figure 1: 10°... -
Page 9: Assembly Parts
2.3 Assembly parts The assembly parts are mounted and placed on a modular rail. Following figure 2 shows these assembly parts with their names on the modular rail: Figure 2: Assembly parts Legend Unwinder dancer Modular rail Unwinder Support Traction unit Adapter (optional with magnet) Paper brake Page 8 / 47... -
Page 10: Mechanical Adjustments
3 Mechanical adjustments 3.1 Traction unit 3.1.1 Threading the labelweb Figure 3 Thread the labelweb as shown in figure 3 up to the dispensing edge and draw it out by approx. 1 m. Detach the labels from the paperweb at the drawn-out web. Then open the pinchroller by turning the knob (1), place the paperweb over the dispensing edge and finish threading the pa- perweb as shown in figure 3. -
Page 11: Readjustment Of Paper Brake
3.1.3 Readjustment of paper brake Figure 5 The braking force is factory-set to an optimum value. Should it, however, be unadjusted, read- just it with the M3-bolt (2) in the web-end controlbox of the traction unit, from the outside. Screw in bolt= higher braking force Unscrew bolt= lower braking force... -
Page 12: Flap Adapter
3.2 Flap adapter 3.2.1 Inclination adjustment of flap adapter Figure 7 The inclination of the flap adapter can be changed against the module rail: unscrew nut (1) with two turns (refer to figure 7), with special hexagonal spanner (included as accessory). Push adapter in the direction indicated by the arrow (2), turn to desired setting at ring (3). -
Page 13: Adjustment Of The Optical Label Scanner
Proceeding of the adjustment of the optical label scanner: Switch on the Collamat 3600. Set the label scanner potentiometer to zero. Pull the labelweb so that the gap is located below the marking 1 of the scanner. Turn the potentiometer until the red LED on the scanner goes off. -
Page 14: Adjustment Of The Mechanical Label Scanner
3.4 Adjustment of the mechanical label scanner The mechanical label scanner (not used on magnetic flap adapter) is an alternative to the opti- cal label scanner and is mainly used for transparent labels. 1. Scanner support 2. Scanning head 3. Nut 2 - 6 mm Figure 10 Adjustment:... -
Page 15: Technical Description
4 Technical description 4.1 Dispenser board All the electronic devices including power transformer, except of the main switch with indicator lamp, are located on a printed board. The dimensions of the board are approximately 215 x 234 mm. Figure 11 shows the board with all the connectors and terminals. The description is divided into power supply, motordriver, controller and firmware. -
Page 16: Signals And Connection Diagrams
These components also prevent interference caused by electrostatic discharge. The interfer- ence can lead to malfunction of the Collamat 3600. Anyway, installing the Collamat 3600 you have to consider the rules concerning RMI and ESD to prevent these interferences. See also chapter Cabling. -
Page 17: Inputs
4.2.1 Inputs The inputs are used to connect peripheral units and sensors. The inputs are activated while they are pulled to GND (0 Volt). The peripheral units from Collamat Stralfors AG have NPN- outputs to 0 Volt. Figure 12 shows the schematic diagram of the inputs:... -
Page 18: Isolated Output Ifeed
4.2.3 Isolated output IFEED This output is completely isolated to the electronic circuit of the labeler. Figure 13 shows the schematic diagram of this isolated output: +5 V Umax.: 24 VDC Imax: 25 mA PC355T Figure 13: Isolated output IFEED 4.2.4 Open-Collector-output IFEED For better resistance against interferences, the Open-Collector-output IFEED is also equipped with a photocoupler. -
Page 19: Connection Diagrams Bus X101, X102
4.3 Connection diagrams BUS X101, X102 The buscable of the peripheral units is connected to the connectors X101 or X102. The cable must be placed inside of the module rail to prevent interferences. Figure 16 shows the position of the buscable connectors on the dispenser board: X102 X101 Figure 16... -
Page 20: Connection Of The Mains Input
The primary side of the transformer is connected to the terminals X46 and X48. Dependent to the mains voltage the transformer is connected as shown in figure 18: 110 V 120 V 220 V 230 V 240 V 8 = grau 9 = weiss 0 = schwarz 2 = rot... -
Page 21: Connection Of The Mains Output
4.7 Connection of the mains output Peripheral units like the flatprinter or the adapter with magnet are connected to the mains out- put. To this terminal only units, certified by Collamat Stralfors AG, may be connected. Figure 20 shows the mains output terminal: gelb/grün... -
Page 22: Motor And Motorcable
4.9 Motor and motorcable Attention: The motor never must be dismantled ! Steppermotor heats up during operation ! When connecting or disconnecting the motor, the labeler must be switched off ! While working on the motor, the labeler must be disconnected from mains ! The motor is connected inside of the labeler. -
Page 23: Firmware
5 Firmware 5.1 Normalmode After turning on the labeler, the DIL-switches are scanned to figure out the working mode. The dispensing of a label is triggered by the negative edge of GSC1 (Goods scanner input). READY must not be active (12 Volt). The stop of the labelling is triggered by the detection of the gap (LSC) and performing the remaining steps for the predispensing. -
Page 24: Dil-Switches
5.2 DIL-switches The dispenser board contains two DIL-switches. These switches are used to select different operating modes. The following table and figure 24 show the functions and the positions of the DIL-switches: Switch Function TEST Labelingmode/ Testmode Labelingmode Testmode Turning direction of the motor Right Left T E S T... -
Page 25: Trouble Shooting
1.6AT 5*20mm 74031135 To exchange the fuses, the cover of the Collamat 3600 must be removed. If the fuse of the main voltage is blown, the indicator lamp of the power switch is not illuminated when the Collamat 3600 is switched on. -
Page 26: Peripheral Units And Sensors
7 Peripheral units and sensors 7.1 Optical label scanner +12 V (LABELSCANNER) G N D +12 V TCY (TRANSPARENCY) Figure 25 7.2 Goods scanners 7.2.1 CS measuring IR-scanner LEDs Figure 26 7.2.2 NPN-Reflective scanner +12 V GSC1 GOODSCANNER G N D Figure 27 Page 25 / 47 5999.515-01E 12.06.2007 WM... -
Page 27: Magnet Adapter
7.3 Magnet adapter GS070C TIME 14 Pol 3,15AT FLACHKABEL RECHTS LINKS +12 V M A G N E T +12V Ph N GS070D DELAY 14 Pol 3,15AT FLACHKABEL RECHTS LINKS +12 V M A G N E T +12V Ph N Figure 28 The mains voltage must be connected inside of the flap printer or inside of the dispenser. -
Page 28: Flatprinting Unit
7.4 Flatprinting unit 7.4.1 Flatprinter board rot / red rot, schwarz red, black schwarz / black braun / brown weiss / white Farbbandmotor Ribbonmotor Collamat Buskabel 14 polig Collamat Buscable 14 poles Figure 29 Page 27 / 47 5999.515-01E 12.06.2007 WM... -
Page 29: Control Signals For External Units
GND, labelling is not possible. 8.1 How to connect a goods scanner The goods scanner is connected to the GSC1 terminals. Figure 30 shows the connection of the standard Collamat Stralfors AG IR goods scanner: G N D +12V GSC1... -
Page 30: Electrical Installation
The transmitter (2 pole cable) and receiver (3 pole cable) of the optical label scanner can di- rectly be connected to the dispenser C3600, to the flap adapter or to the flatprinter respec- tively. In this case, the connection to the Collamat 3600 is made by the 14 pole flatcable. Page 29 / 47... - Page 31 P1/P2 +12V GSC1 +12V GSC1 +12V Figure 32: Connection diagram Page 30 / 47 5999.515-01E 12.06.2007 WM...
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Page 32: Testmode
SPEED potentiometer. If there are any labels threaded through the Collamat 3600, the labels will be dispensed periodically. In the testmode, the Collamat 3600 can be controlled by an ASCII-terminal or a PC with a ter- minal emulation software. The communication with the Collamat will be done through the con- nector X104 using the RS232 protocol. -
Page 33: Test Software
10.1 Test software When the Collamat 3600 is connected to the terminal, it must be switched on. At this moment the DIL-switch TEST must be set to on. The traction unit begins to turn with the speed set on the SPEED potentiometer. The terminal shows the following message: COLLAMAT 3600 V1.01... -
Page 34: Motor Intervall Test
10.1.2 Motor intervall test The Motor intervall test tests the labelling functions of the Collamat 3600. If a label web is threaded through the dispenser, labels will be dispensed periodically with the speed set on the SPEED potentiometer. >n Motor intervall test. -
Page 35: Signal Display
Figure 35 shows the schematic diagram of the diagnostic connector: + 1 2 V + 1 2 V R E A D Y F E E D L S C G S C 1 T C Y G S C 2 R E S O U T C L K R E S I N... -
Page 36: Potentiometer Settings
Potentiometer settings. Use spacebar to leave SPEED PRE. 0631 0057 0187 10.1.7 Firmware Version This test displays the firmware version number and its release date. >v Firmware Version COLLAMAT 3600 Version : V1.01 Date : 28. Nov. 1996 Page 35 / 47 5999.515-01E 12.06.2007 WM... -
Page 37: Control Of A Hotstamp With The Ifeed Signal
11 Control of a hotstamp with the IFEED signal Two different type of hotstamps (NPN or PNP) can be connected. Figure 36 shows how to connect different hotstamps. Figure 37 shows the timing diagram. MONITOR HOTSTAMP MONITOR HOTSTAMP NPN-Input PNP-Input +12V / +24V +12V / +24V CONTROL SIGNALS... -
Page 38: Cabling And Setting Up
12 Cabling and setting up For a trouble free operation of the Collamat 3600 following items must be observed: Trained personnel Ambient temperature Absence of dirt and dust Absence of splashing water Installation and setting up of the installation Installation and setting up of the Collamat 3600... -
Page 39: Version Numbers
13 Version numbers Dispenser board Part number Version 5215.7400A Basic version from first series 5215.7400B Second revised version Firmware Version Date Characteristics/Modifications 1.00 06. 28. 1996 Basic version from first series 1.01 11. 28. 1996 Correct handling of the READY signal 14 Glossary and terms 14.1 Short cuts ElectroStatic Discharge... -
Page 40: Terms
Rewinder: Device that takes the empty paperweb from the traction unit and rewinds it CE-Mark: Certification for the European market, means: Conformité Européenne Collamat: Brand name for a labeler built by Collamat Stralfors AG GSC: Goods SCanner Flap adapter with magnet: Adapter which moves down to the product during the labelling... -
Page 41: Technical Data
15 Technical data Dispenser general data (standard values) System Units C3610 C3620 Version right/left Dispensing speed m/min 3.0-20 Min. label width Max. width of the paperweb Min. label length Min. label length at max. dispensing speed Stop accuracy ± 1 mm @ 20 m/min Minimal gap for optical scanner Minimal gap for mechanical scanner Max. - Page 42 Midi-unwinder Diameter of the roll core 42 mm Max. outside diameter of roll 350 mm Max. weight of roll 10 kg Spring dancer with automatic brake Flap adapter System C3610 C3620 Max. width of paperweb 95 mm 160 mm Weight 1.9 kg 2.2 kg Version...
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Page 43: Dimensions - Systemdesign
15.1 Dimensions - systemdesign min. 225 max. 375 Ø 40 A) Abwickler A) Unwinder B) Vorzugwerk B) Traction unit C) Klappenadapter C) Flap adapter D) Für Deckelmontage D) For lid dismantling Page 42 / 47 5999.515-01E 12.06.2007 WM... -
Page 44: Troubleshooting
16 Troubleshooting 16.1 Troubleshooting Collamat 3600 The troubleshooting will proceed along the paperpath. See following figure: SPEED P O S X 4 8 X 1 0 3 X106 X 4 6 R E S E T FAULT D E L... - Page 45 2. Adapter troubleshooting SYMPTOM DIAGNOSIS ACTION Labels run through Roll-up cable is broken Replace roll-up cable Label sensor cable is broken Replace label sensor cable IR transmitter cable is broken Replace transmitter cable IR transmitter LED broken Replace transmitter print Label sticks below the label Remove the sensor and sensor...
- Page 46 3. Traction unit troubleshooting SYMPTOM DIAGNOSIS ACTION Pressure roller is shaky Pressure roller shaft is broken Replace pressure roller shaft Traction roller turns in the Problems in the rewinder clutch Release the breaking force of wrong direction the rewinder Feltdisks are worn out Replace the felt disks Parallel pin inside the rewinder Release the parallel pin clean...
- Page 47 4. Control print troubleshooting SYMPTOM DIAGNOSIS ACTION Motor is dead, power switch Motordriver probably not Check motordriver fuse F2 is illuminated, FAULT-LED is working Check for undervoltage Check for motordriver overheat Check on motorwires for short connection Check trafo wiring Motor turning direction is Wrong DIL-switch DIR setting Change DIL-switch DIR...
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Page 48: Trouble Shooting Checklist
16.2 Trouble shooting checklist Ser. No. Dispenser board: Ser. No. Labeler: Machine-Type: Mains voltage: Frequency Hz: Temperature °C: Environment Interference level (Burst): Interference level ESD Humidity % (Static): Labels Width: Length: Gap: Thickness: Transparency: Material: Width: Thickness: Transparency: Paperweb Goods Kind: Material: Shape:...
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