Pentair Hydromatic HPG200V Installation & Service Manual With Parts List

Hp grinder pump and control panel

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Pump Installation and Service Manual
HPG200V Packages
Installation & Service Manual
with Parts List
2 HP Grinder Pump and Control Panel
NOTE! To the installer: Please make sure you provide
this manual to the owner of the pumping equipment or to
the responsible party who maintains the system.

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Summary of Contents for Pentair Hydromatic HPG200V

  • Page 1 Pump Installation and Service Manual HPG200V Packages Installation & Service Manual with Parts List 2 HP Grinder Pump and Control Panel NOTE! To the installer: Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system.
  • Page 2 OUTSIDE BLOWER IS USED. TO FORCE FRESH AIR MUST BE INSTALLED BY EXPERIENCED INTO THE BASIN. ALSO, THE WORKER IN THE PROFESSIONALS ONLY BASIN MUST WEAR A HARNESS ATTACHED TO THE SURFACE SO THAT HE CAN BE PULLED OUT IN CAUTION: READ THESE SAFETY WARNINGS FIRST CASE OF ASPHYXIATION.
  • Page 3 PUMP 1. Pump builds up heat and pressure during opera- LEVEL SENSING CONTROLS tion, allow time for pump to cool before handling or Intrinsically-safe type float controls are recommended for servicing. all applications and required for explosion-proof service. An intrinsically safe control panel relay will limit the 2.
  • Page 4 PACKAGING — Each pump is packaged with 10 feet of Pump has two oil-filled chambers: (1) the motor and power cord in a carton that is marked with Model ball bearings and (2) the seal chamber - for long life and Number and Engineering Number.
  • Page 5 VARIABLE SPEED AC MOTOR DRIVE The SCF Sub-Micro Drive Input Power Terminals Ground Lug Electronic Programming 3-Digit LED Module (EPM) Display Programming Buttons Control Terminal Strip Output (Motor) Terminals TROUBLESHOOTING THE SCF DRIVE Press Mode once Display reads "00" To aid in troubleshooting, Parameters 50 through 60 can be accessed without entering the PASSWORD.
  • Page 6 SCF DRIVE FAULT CONDITIONS The table below lists the fault conditions that will cause the drive to shut down, as well as some possible causes. Please contact the factory for more information on troubleshooting faults. FAULT DESCRIPTION & POSSIBLE CAUSES High Temperature Fault: Ambient Temperature is too high;...
  • Page 7 SCF DISPLAY MESSAGES SPEED SOURCE DISPLAYS DISPLAY DESCRIPTION The following describes the various displays and messages CONTROL PAD: Speed is set using the that can appear on the SCF drive. buttons on the front of the drive. EXTERNAL CURRENT: Speed is controlled by a SPEED DISPLAY 4-20 mA signal wired to TB-25 and TB-2 EXTERNAL VOLTAGE: Speed is controlled by a...
  • Page 8 REPLACING GRINDER IMPELLER AND GRINDER SHREDDING RING This is the only disassembly operation allowed in the field. All other repair must be done at the factory or at an authorized service station. Standard Tools Required: 1. Allen head socket set 2.
  • Page 9 6. Be sure pump impeller has not loosened when grinder impeller is removed. This can be checked on reassembly of grinder impeller and shredding ring. Tips of impeller cutter vanes should extend about 1/8” below bottom of shredding ring. If distance is more, it means the pump impeller has loosened, and if it is less, it means the shredding ring is not properly seated.
  • Page 10: Trouble Check List

    TROUBLE CHECK LIST Troubles listed below are generally not caused by the pump. Other trouble can occur from faulty control box operation. These will be listed with the control box instructions. CONDITION PROBABLE CAUSE Pump runs but does not pump 1.
  • Page 11 Circuit breaker trips 1. Reset breaker by pushing clear down on handle then back to “ON” position. If breaker trips again in few seconds it indicates excessive load probably caused by a short in the motor or control box. Check out instructions given with control box before pulling pump.
  • Page 12: Motor Wiring Diagram

    MOTOR WIRING DIAGRAM Motor Electric Data TO PANEL TO PUMP PHASE AMPS PHASE AMPS Model HP VOLTS HERTZ RUN KW HPG200V 12.2 PERFORMANCE CURVE Capacity Liters Per Minute Capacity Gallons Per Minute...
  • Page 13: Parts List

    PARTS LIST Part No. Description Qty. 20014974750 Cable, Electric 18696A001 Connector, Sheathed Cable 24320C000 Cord Cap 05434A043 Screw, Mach., #10-24 x3/8" Lg. 06107A015 Lock Washer, #10 24321A000 Plate, Upper Sealing 24322A000 Cap Screw, Special 24323A000 Grommet, Sealing 24324A000 Plate, Sealing Lower 05014A169 Gasket, Rubber Tetraseal 05022A092...
  • Page 14 Pump Notes ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________...
  • Page 15 Pump Notes ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________...
  • Page 16: Standard Limited Warranty

    STANDARD LIMITED WARRANTY ® warrants its products against defects in material and workmanship for a period of 12 months from the date HYDROMATIC of shipment from Hydromatic or 18 months from the manufacturing date, whichever occurs first - provided that such products are used compliance with the requirements of the Hydromatic catalog and technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive free non-corrosive liquids.

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