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Summary of Contents for Lissmac DTS 1000 H
- Page 1 OPERATING MANUAL MASONRY SAW DTS 1000 H DTS 1000 V LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307 - 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/41...
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- Page 3 Imprint The operating manual is valid for: LISSMAC Masonry Saw DTS 1000 H DTS 1000 V Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Tel: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual Danger! Indicates that failure to comply could lead to severe injury or even death. Caution! Indicates that failure to comply could sometimes lead to injuries. Notice Indicates that failure to comply leads to damage to the machine or other property. The following warning and safety symbols were attached on the machine.
- Page 5 OPERATING MANUAL Preface This operating manual should make it easier to get to know the machine and make use of its intended applications. The operating manual contains important information on how to operate the machine safely, properly and economically. Your close attention helps avoid risk, repair costs and downtime, and increase the reliability and lifetime of the machine.
- Page 6 Notices: 6/41...
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Page 7: Table Of Contents
1. Features & Advantages ....................8 Table of Contents 1.1. Selection of the tool ......................9 1.2. Basics of intended use ...................... 9 1.3. Organisational measures ....................10 1.4. Personnel choice and personnel qualification; basic responsibilities ......10 1.5. Safety instructions for operation phases ................ 11 1.5.1. -
Page 8: Table Of Contents 1. Features & Advantages
Table guidance profile and rollers made of durable, high-strength steel Low tool costs due to precise table guiding Perfect saw blade cooling and immediate removal of sawing debris with the LISSMAC water feed system User friendly through free loading and front-side operating controls ... -
Page 9: Selection Of The Tool
1.1.4 The LISSMAC masonry saw is made exclusively for sawing mineral material, in the wet cutting method. Sawing of wood, plastic or metal and other materials is not intended use. The masonry saw may only be operated by one person. -
Page 10: Organisational Measures
1.3. Organisational measures 1.3.1 The operating manual must be easily accessible for each person at the location of the masonry saw. 1.3.2 All additions to the operating manual, all generally valid legal and otherwise binding regulations for accident prevention and environmental protection are to be followed and instructed! Such obligations may also apply, for example, to the handling of hazardous materials or the wearing of personal protective gear or traffic regulations. -
Page 11: Safety Instructions For Operation Phases
1.4.5 Remaining in the working area of the machine unnecessarily is prohibited! Direct unauthorised personnel, who are not working on the machine, away from the work area. Block off the working area, if necessary 1.4.6 During all movements, operating personnel must ensure that they and other people are not endangered. -
Page 12: Commissioning
1.1.1. Commissioning 1.5.5.1 The commissioning of the machine may only be carried out in transport position. 1.5.3.2 When inserting the saw blade, observe the running direction. 1.5.3.3 When inserting the saw blade, protect against sharp edges. 1.5.3.4 Ensure that the floor on which cuts are to be made fulfils load carrying capacities.. All obstacles must be cleared away from the cutting area and make sure there is sufficient lighting. -
Page 13: Moving The Masonry Saw
1.5.4.10 Keep water sources handy for refilling the water tank. Water sources may not be connected directly. 1.5.4.11 Do not pull the power plug when power is on. 1.5.4.12 Remove the water pump from the water tank if there is danger of frost. Already frozen water pumps must be thawed out before turning on. -
Page 14: Safety Instructions For Special Types Of Dangers
1.6. Safety instructions for special types of dangers 1.6.1. Electric power 1.6.1.1 Use only original fuses with the specified current rating! In case of malfunctions, turn off the machine immediately! Electrical work may only be carried out by technical and qualified personnel. -
Page 15: Transport
1.7. Transport 1.7.1 To implement using a crane, slinging equipment with sufficient load carrying capacity must be used. Slinging equipment must be checked for damage before use. 1.7.2 Name expert instructors for the lifting process! 1.7.3 Lift the machine only according to the instructions in the operating manual and with proper lifting accessories! 1.7.4 Only use suitable transport vehicle with sufficient load capacity! -
Page 16: Description Of The Device
2. DESCRIPTION OF THE DEVICE 2.1. Name of machine parts Pos. 1 Main switch Pos. 10 Locking for saw table Pos. 2 Switch box Pos. 11 Saw table Pos. 3 Emergency stop switch Pos. 12 Crane eye Pos. 4 Saw hood Pos. -
Page 17: Technical Data
2.3. Technical data DTS 1000 H DTS 1000 V Motor output 7.5 KW/400V Power consumption 16.6 A Power supply (3PH+N+PE) Cutting depth (max.) 370 mm (420 mm) / 14.5 in (16.5 in) Cutting length (max.) 660 mm (580 mm) 25.9 in (22.8 in) Saw blade diameter (max.) -
Page 18: Noise Power Level
2.5. Noise power level Danger! In an environment with a high noise level, for example when working near loud machinery, wearing hearing protection in the workplace is prescribed for above 85 dB(A). The details define volume of noise level, related to the operator workspace and the noise power level of the masonry saw. -
Page 19: Commissioning
3. COMMISSIONING 3.1. Connections and operating materials Connection of electricity Allowable power source with working voltage of 400V, 32A must be available. Operating material drive oil The motors are filled with drive oil by the manufacturer. Operating material water The water tank may only be filled with water. This water is used when sawing as a cooling and lubricating agent and is conveyed with a water pump to the saw blade. -
Page 20: Water Tank And Pump
3.4. Water tank and pump Notice If there is danger of frost, the water pump must be taken out of the water tank (Pos. 13) and the water circuit must be emptied. Already frozen pumps must be thawed out before turning on. 3.5. -
Page 21: Direction Of Rotation Of The Tool
3.8. Direction of rotation of the tool Testing the direction of rotation Switch the main switch (Pos. 1) briefly to the "star" position Change of direction of rotation Turn off the main switch (Pos. 1) Remove the mains cable from the power plug (pos. 8). ... -
Page 22: Install Saw Blade
3.9. Install saw blade Danger! Removing or opening of the saw hood or reaching into the rotating saw blade during cutting is prohibited. These works may only be carried out with the saw blade at a standstill and the motor turned off. -
Page 23: Transport
4. TRANSPORT 4.1. Transport position Danger! In order to secure the masonry saw against rolling away, the masonry saw may only be transported in transport position. The transport position includes: Masonry saw is disconnected from power and the power plug (Pos. 8) is hung in the holder ... -
Page 24: Move With The Forklift
4.3. Move with the forklift Danger! The masonry saw may only be transported or moved in transport position. Danger! Personnel should never remain under hanging loads. The masonry saw can be picked up and moved with a forklift truck using the forklift supports (Pos. -
Page 25: Operation
5. OPERATION 5.1. Setting up the masonry saw Danger! Before the masonry saw is put into operation, it must be ensured that the machine is sitting securely. The load-carrying foundation must be even and clean and all wheels must have contact with the floor. -
Page 26: Resharpening The Tool
5.4. Resharpening the tool If the saw blade should loses its cutting quality after long working time, the saw blade can be sharpened with a few cuts into sand-lime brick or similar material. 5.5. Changing the cooling and lubricating agent Very dirty water reduces the service life of the water pump and saw blade. -
Page 27: Maintenance
6. MAINTENANCE 6.1. Service Danger! Maintenance and repair works must only be carried out by qualified personnel. The masonry saw must be secured against turning on by other people. The saw hood must only be swung out when the saw blade is at a standstill. Maintenance and repair works may only be carried out when the machine is turned off. -
Page 28: Troubleshooting Table
6.2. Troubleshooting table Danger! Pull the power plug before any maintenance or repair work. Measures must be taken, so that an accidental start-up by others is not possible. Maintenance and service works may only be carried out by qualified personnel. Error Cause Remedy... -
Page 29: Maintenance Plan
6.4. Maintenance plan Notice This section should be used as a proof of already performed maintenance and as a service book. All maintenance and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 29/41... -
Page 30: Conditional Connections
Depending on the application purpose and area, tools are different. To have the best results, the parameters must match. Notice In the LISSMAC sales booklet, the tools can be determined. This sales booklet can be obtained from the manufacturer at any time. Storage of tools The used tools must be protected by moisture. -
Page 31: Warranty
9. WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use. -
Page 32: Spare Parts List
10. SPARE PARTS LIST Spare part Pos. Art.-Nr. Description Specification Stk. recommendation 690879 MOUNT 690887 SAW ARM 691592 GEAR CASE 691871 HOOD CPLT. 209850 GUARD STOPPER CAPTIVE SCREW 680660 MIST PROTECTION 607524 PUMP STRAINER 613071 SAW BLADE FLANGE 607490 ECCENTRIC 610082 COVER 206168... - Page 33 Spare part Pos. Art.-Nr. Description Specification Stk. recommendation 300273 HEXAGON NUT DIN 934 8,0 403263 SWITCH COVER 51.1 403166 CABLE FITTING M 25x1,5 mm 51.2 403168 CHECK NUT M 25x1,5 mm 51.3 403055 CABLE FITTING M 16x1,5 mm 51.4 403062 CHECK NUT M 16x1,5 mm 51.5...
- Page 34 Spare part Pos. Art.-Nr. Description Specification Stk. recommendation 200720 ROLLER CHAIN 5/8" X 3/ 8" 300021 DIN 6885 A 10x8x70 300547 SETSCREW DIN 916 10x10 300267 SET SCREW WITH SLOT AND DIN 427 10x25 ROUND END 300864 DIN 6885 E 16x10x40 380003 CAP NUT...
- Page 35 Spare part Pos. Art.-Nr. Description Specification Stk. recommendation 300306 SHIM RING DIN 988 16x22x1,0 300385 COACH BOLT DIN 603 12x70 300576 WASHER - STEEL DIN 7349 13,0 300003 EYEBOLT DIN 580 8,0 607571 SAFETY BOLT 607578 SAFETY BOLT 301393 CARRIAGE BOLT DIN 603 12x40 680294 MOVABLE BEARING...
- Page 36 Spare part Pos. Art.-Nr. Description Spezification Stk. recommendation 1008247 DEFLECTION ROLLER CPL. 300146 HEXAGON NUT DIN 934 10,0 622657 WASHER – STEEL 607534 STRECHING ROLLER HOLDER INSIDE 607535 STRECHING ROLLER HOLDER OUTSIDE 206941 COMPRESSION SPRING 300327 WASHER – STEEL DIN 6340 10,5 280026 BALL BEARING 6200.2RS C-LAGER...
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- Page 40 LISSMAC masonry saw DTS 1000 H and DTS 1000 V. This declaration relates exclusively to the machine in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the final user.
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