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Summary of Contents for Lissmac DTS 401
- Page 1 OPERATING INSTRUCTIONS MASONRY TABLE SAW DTS 401 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307 - 0 Telefax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/44...
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- Page 3 Imprint The operating instructions apply to: LISSMAC masonry table saw • DTS 401 Corporate headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual SIGNAL WORD Type and source of danger Consequences of non-compliance Actions to avert the danger. The signal word behind the danger symbol indicates the degree of danger: DANGER This signal word signifies an extremely dangerous situation.
- Page 5 The following warning and safety symbols were attached on the machine: This symbol indicates the reference to the operating manual Wear safety goggles and ear protection Wear safety gloves Warning: dangerous electrical voltage Warning: rotating saw blade This symbol indicates: Working on the saw blade protective hood is prohibited when the saw blade is running Open water tap when sawblade is running High-pressure washing is prohibited...
- Page 6 OPERATING INSTRUCTIONS Preface These operating instructions are to make it easier to get to know the machine and to use its intended usage options. The operating constructions contain important notes for operating the machine safely, properly and economically efficiently. Their observation helps avoid dangers, repair costs and failure times and to increase the reliability and service life of the machine.
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Page 8: Table Of Contents
Table of Contents 1. Features & Benefits ......................9 1.1. Principles of intended use ....................10 1.2. Organizational measures ....................10 1.3. Staff selection and qualification, general obligations ............ 11 1.4. Safety notes on the operating phases ................12 1.4.1. Transport, assembly and installation ..............12 1.4.2. -
Page 9: Table Of Contents 1. Features & Benefits
1. FEATURES & BENEFITS The thoughtful design makes the DTS masonry saw lightweight but tough. Suitable for both straight cuts and miter cuts for bevel cuts of bricks, stones, granite, marble and natural stone plates to 45 °. High-quality, low-maintenance design ... -
Page 10: Principles Of Intended Use
Intended use The LISSMAC masonry table saw is solely intended for cutting components of mineral material in the wet-cutting procedure. Separation of wood or metal is forbidden! The masonry table saw may only be operated by one person. -
Page 11: Staff Selection And Qualification, General Obligations
Use personal protection equipment as required by regulations. Keep all safety instructions and danger warnings on the masonry saw and in legible condition. Replace safety and danger instructions that are damaged or non-readable any more. For safety-related changes to the machine or its running behavior, stop the machine immediately and mark it accordingly. -
Page 12: Safety Notes On The Operating Phases
1.4. Safety notes on the operating phases 1.4.1. Transport, assembly and installation Transport of the masonry table saw must only take place in the transport position. Lifting operations should take place only via a crane or by 2 persons. 1.4.2. Commissioning When inserting the saw blade, observe the running direction. -
Page 13: Special Work In The Scope Of Use Of The Machine
Do not cant the saw blade when cutting. The mains plug must not be pulled under load. Take the water pump from the tray if there is a danger of frost (already-frozen pumps must not be switched on - thaw slowly). Removing or opening the blade guard and reaching into the saw blade during cutting is forbidden. -
Page 14: Safety Instructions For Special Types Of Dangers
1.5. Safety instructions for special types of dangers 1.5.1. Danger for the operator by the machine Don not perform work or relocate the masonry table saw with the saw blade spinning. The electrical motor of the masonry table saw must only be taken into operation for cutting as per intended use. -
Page 15: Transport
1.6. Transport Only use a suitable transport vehicle with sufficient carrying capacity. Reliably secure loads based on the provisions. Use suitable attachment points. Disconnect the machine from the power supply even for smaller distances changes. 1.7. Packaging and Storage To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. -
Page 16: Device Description
2. DEVICE DESCRIPTION 2.1. Designation of the machine part Item 1 Water supply to sawblade Item 9 On / off switch with over current protection Item 2 Blade guard with saw blade Item 10 Power input Item 3 Saw table Item 11 Height adjustment saw Item 4... -
Page 17: Technical Data
2.3. Technical Data DTS 401 Saw blade diameter 400 mm Cutting depth at 90 ° max. 130 mm Cutting depth at 45 ° max. 100 mm Cutting length max. 800 mm Saw blade arbor 25,4 mm Output power max. 2,2 kW, 230 V/50 Hz... -
Page 18: Noise Power Level
2.4. Noise power level WARNING Risk of hearing damage Regulations state that hearing protection must be worn above a noise level of 85 dB (A), . Wear personal hearing protection The details define volume of noise level, related to the operator workspace and the noise power level of the masonry table saw. -
Page 19: Commissioning
Tools must be protected from moisture during storage. The segments attached around the saw blade must be protected from damage. The tool prices can be determined in the LISSMAC sales leaflet. This sales leaflet can be procured from the manufacturer at any time. -
Page 20: Controls
3.3. Controls Item 1 START BUTTON (GREEN): Press the button fully to start machine. Item 2 STOP BUTTON (RED): Press the button fully to stop machine. Item 3 OVER CURRENT PROTECTION : It intervenes when there is overcurrent, interrupting the machine supply. Its intervention is indicated by the expulsion of the manual reset. -
Page 21: Locking The Saw Table In Place
3.4. Locking the saw table in place CAUTION Risk of injury by the uncontrolled movement of the saw table Crushing and Cutting hazard by uncontrolled movement of saw table. The saw table must be secured for setup, dismounting and transport ... -
Page 22: Setup
3.5. Setup CAUTION Danger from toppling the table saw Stone-cutting saw may tip over if not correctly set up. The table saw must be set up in in a stable position on even ground Check leg knobs to be tightened before startup ... -
Page 23: Height Adjustment Of The Saw Head
3.6. Height adjustment of the saw head NOTICE Cutting into the saw table Damage to saw table due to incorrectly set height of saw head. Check Saw blade dimension Set and check clearance of the saw blade at standstill before cutting ... -
Page 24: Saw Blade Installation / Replacement
3.7. Saw blade installation / replacement WARNING Removing and opening the saw blade protective hood Severe injury from rotating saw blade. Never open the saw blade protective hood or touch the rotating saw blade The saw blade may only be installed with the saw blade at a standstill and the machine disconnected from mains. -
Page 25: Transport
4. TRANSPORT 4.1. Transport position The masonry table saw must only be transported or moved in the transport position. • Electrical connection is disconnected from the mains • Water tray is emptied • Saw table is secured • Machine feet are removed •... -
Page 26: Lifting By Crane
4.2. Lifting by crane WARNING Suspended loads Crush hazard by faulty slings or incorrect slinging Use only undamaged slings with sufficient load-bearing capacity Do not walk or stand under suspended loads The masonry table saw must only be crane-lifted in the transport position. Preparations •... -
Page 27: Transport On The Wheelset
4.3. Transport on the wheelset CAUTION Risk of injury by the uncontrolled movement of the saw table Crushing and Cutting hazard by uncontrolled movement of saw table. The saw table must be secured for setup, dismounting and transport • Fold out extensions and mount wheels •... -
Page 28: Operation
5. OPERATION 5.1. Safety WARNING Cutting process Severe injury from rotating saw blade. The operator must start the forwards movement of the saw head by pushing the saw table The operator is restricted to standing behind the saw table. ... -
Page 29: Cutting With The Table Saw
5.3. Cutting with the table saw CAUTION Cutting with insufficient cooling Saw blade will overheat and cutting segments may break off Always cut with sufficient water NOTICE Cutting with insufficient cooling Damage to saw blade due to lack of cooling water Dry cutting without water is prohibited ... -
Page 30: 45° Cuts
5.4. 45° Cuts With a 45° miter cut, a maximum cutting height is limited to 80 mm (@ 350 mm sawblade) respectively 105 mm (@ 400 mm sawblade). • Attach 45° rest to cutting table • Place workpiece on the sawing table •... -
Page 31: Maintenance
7. MAINTENANCE 7.1. Service WARNING Cutting hazard from rotating saw blade Severe injury from rotating saw blade. Never open the protective guard while the saw blade is still rotating Maintenance and repair works may only be carried out if the machine is unplugged ... -
Page 32: Troubleshooting Table
7.2. Troubleshooting table WARNING Cutting hazard from rotating saw blade Severe injury from rotating saw blade. Maintenance and repair works may only be carried out when the machine is turned off. Maintenance and repair works must only be carried out by qualified personnel. ... -
Page 33: Maintenance Plan
7.3. Maintenance plan This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 33/44... -
Page 34: Tools
All tools in the area of diamond tools are marked in colors. Depending on the application purpose and area, tools are different. To have the best results, the parameters must match. In the LISSMAC sales booklet, the prices for the tools are determined. This sales booklet can be obtained from the manufacturer at any time. -
Page 35: Warranty
9. WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use. -
Page 36: Replacement Parts
10. REPLACEMENT PARTS To prevent incorrect deliveries, when ordering spare parts, indicate the complete model designation, year of manufacture and the machine number. Technical changes reserved! We make it explicitly clear that parts not supplied by us are also not tested and released by us. The installation and use of such products can therefore, in certain conditions, modify your equipment negatively and thus affect safety. - Page 37 Figure 1 14.1 02.1 02.1 14.1 37/44...
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- Page 39 Spare part Denomination Specification Units recommendation 1037737 TUBULAR FOR LEG FRAME BOLTS SET 02.1 1030539 WING SCREW FOR FEET (1x) 1064757 45° MITER STOP 1037742 LIFTING HANDLE COMPL. 1037744 SET PULLEY CARRIAGE COMPLETE 1029503 WATER PUMP COMPLETE ADHESIVE SCALE 1037745 ADJUSTABLE GONIOMETER 1086957 KIT ADHESIVE RUBBERS...
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Page 40: Circuit Diagram
11. CIRCUIT DIAGRAM 40/44... - Page 41 LISSMAC Masonry table saw DTS 401. This declaration relates exclusively to the machine in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the final user.
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