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Backyard Discovery HILLCREST Manual
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Backyard Discovery HILLCREST Manual

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Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 0800-567-8990
HILLCREST
Swing Set
Model # 1808058B
WARNING
Adult Assembly Required.
Not suitable for children under 36 months due to small parts.
FOR DOMESTIC USE ONLY. INTENDED FOR OUTDOOR USE.
For the most up to date assembly manual, to register your set, or to order replacement parts
Para obtener instrucciones en español, visite www.backyarddiscovery.com
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Please visit www.backyarddiscovery.com
INS-1808058B-A-HILLCREST-ENG 01-04-22
Made in China

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Summary of Contents for Backyard Discovery HILLCREST

  • Page 1 FOR DOMESTIC USE ONLY. INTENDED FOR OUTDOOR USE. Please visit www.backyarddiscovery.com For the most up to date assembly manual, to register your set, or to order replacement parts Para obtener instrucciones en español, visite www.backyarddiscovery.com Made in China INS-1808058B-A-HILLCREST-ENG 01-04-22...
  • Page 2 Owner's Manual - Basic Setup Dimensions & Assembly Notes Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. • While assembling unit, take time before and after each phase to make sure fort is level.
  • Page 3 Owner's Manual - Parts Identification Wood Components (Not to Scale) SWING BEAM - W4L15998 3 3/8"x5 1/4"x89 1/2" (86x134x2274) (x1) RIGHT FRONT TOWER LEG - W4L15999 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (x1) CENTER FRONT TOWER LEG - W4L16000 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (x1) LEFT FRONT TOWER LEG - W4L16001 (x1)
  • Page 4 Owner's Manual - Parts Identification Wood Components (Not to Scale) BASE BOARD - W4L16009 5/8"x5 1/4"x82 1/4" (16x134x2088) (x2) WALL RAIL - W4L16015 1"x5 1/4"x82 1/4" (24x134x2088) (x1) WALL RAIL - W4L16016 1"x5 1/4"x82 1/4" (24x134x2088) (x1) FLOOR RAIL - W4L16017 WALL RAIL/SWING MOUNT - W4L16018 5/8"x5 1/4"x49"...
  • Page 5 Owner's Manual - Parts Identification Wood Components (Not to Scale) BOTTOM FLOOR BOARD SUPPORT - W4L16024 LADDER MOUNT - W4L16088 1"x3 3/8"x5 1/4" (24x86x134) 1"x3 3/8"x21" (24x86x532) (x10) (x1) LADDER RUNG - W4L16030 TABLE SUPPORT - W4L16031 15/16"x3 3/8"x18 7/8" (24x86x480) 1"x3 3/8"x12"...
  • Page 6 Owner's Manual - Parts Identification Wood Components (Not to Scale) FLOOR BOARD - W4L16063 (x20) 5/8"x3 3/8"x50 7/8" (16x86x1292) GABLE BOARD - W4L16065 5/8"x3 3/8"x44" (16x86x1118) (x2) WALL RAIL - W4L16066 5/8"x3 3/8"x49" (16x86x1244) (x3) WALL RAIL - W4L16067 5/8"x3 3/8"x45 1/2" (16x86x1156) (x2) WALL CAP - W4L16068 5/8"x3 3/8"x40 7/8"...
  • Page 7 Owner's Manual - Parts Identification Wood Components (Not to Scale) WALL RAIL - W4L16057 GABLE BOARD - W4L16056 5/8"x3 3/8"x12 1/4" (16x86x310) 5/8"x3 3/8"x10 1/2" (16x86x268) (x2) (x2) GABLE BOARD - W4L16058 WINDOW TRIM - W4L16059 5/8"x3 3/8"x9 1/2" (16x86x241) 5/8"x3 3/8"x12 7/8"...
  • Page 8 Owner's Manual - Parts Identification Wood Components (Not to Scale) WALL SUPPORT - W4L16081 WALL SUPPORT - W4L16082 5/8"x1 3/8"x13" (16x34x330) 5/8"x1 3/8"x10" (16x34x254) (x6) (x1) SAFETY RAIL - W4L16083 WINDOW SHUTTER SLAT - W4L16084 5/8"x1 3/8"x20 1/2" (16x34x520) 5/8"x1 3/8"x5 3/8" (16x34x136) (x1) (x6) SP50...
  • Page 9 Owner's Manual - Parts Identification H100115 H100505 BOLT WH BOLT WH (x25) (x2) 5/16x1/2 5/16x4 3/4 H100222 H100166 BOLT WH BOLT WH (x4) (x4) 5/16x3/4 5/16x4-1/4 H100008 BOLT WH H100018 BOLT WH (x6) 5/16x1 (x2) 5/16x3 1/2 H100017 BOLT WH H100009 BOLT WH (x13)
  • Page 10 Owner's Manual - Parts Identification Hardware Components H100654 BOLT HEX (x13) 3/8x5-1/2 H100063 BOLT PTH H100054 BOLT HEX (x26) 1/4x3/4 (x2) 5/16x4 1/4 H100070 H100128 SCREW PWH SCREW PWH H100110 NUT LOCK H100042 BOLT HEX (x22) (x2) 8x3/4 8x5/8 (x2) 5/16 (x4) 5/16x1 1/4...
  • Page 11 Owner's Manual - Parts Identification Accessory Components (Not to Scale) A100035 SLIDE BED 10' LIGHT GREEN (x1) SLIDE RAIL 10' SLIDE RAIL 10' A6P00486 TOP RIGHT A6P00484 (x1) BOTTOM RIGHT (x1) GREEN GREEN SLIDE RAIL 10' A6P00483 BOTTOM LEFT SLIDE RAIL 10' (x1) A6P00485 GREEN...
  • Page 12 Owner's Manual - Parts Identification Accessory Components (Not to Scale) A-FRAME A4M01169 (x1) BRACKET SWING BEAM SWING BEAM A100326 A100325 EXTENSION EXTENSION (x1) (x1) BRACKET-RIGHT BRACKET-LEFT A100027 TRAPEZE A6P00034 SWING SEAT GREEN 26" (x2) (x1) YELLOW A4M00505 SWING HANGER (x6) A100183 ROPE-CHAIN GREEN 57"...
  • Page 13 PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •...
  • Page 14 PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Phillips Head Open End Wrenches 1/2" & 9/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits 3/8" Drive Ratchet, 1/2" & 9/16" STD Sockets 1/2" & 9/16" Deep Sockets Phillips Screw Driver Cordless Drill or Electric Drill Rubber Mallet - Optional Claw Hammer...
  • Page 15 PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
  • Page 16 STEP 1 - LADDER QTY PART NUMBER DESCRIPTION H100091 SCREW PFH 8x2 1/4 LEFT UPRIGHT - W4L16028 (x1) 1 3/8"x3 3/8"x50 3/4" (36x86x1290) LADDER RUNG - W4L16030 15/16"x3 3/8"x18 7/8" (24x86x480) (x4) (x1) ALIGN STEPS USING PILOT HOLES (x8) (x4) SCREW - 2 1/4"...
  • Page 17 STEP 2 - LADDER QTY PART NUMBER DESCRIPTION H100091 SCREW PFH 8x2 1/4 RIGHT UPRIGHT - W4L16029 1 3/8"x3 3/8"x50 3/4" (36x86x1290) (x1) (x1) (x8) SCREW - 2 1/4"...
  • Page 18 STEP 3 - LADDER QTY PART NUMBER DESCRIPTION H100091 SCREW PFH 8x2 1/4 REAR SUPPORT - W4L16070 5/8"x3 3/8"x21" (16x86x532) (x1) (x1) (x4) SCREW - 2 1/4"...
  • Page 19 STEP 4 - LADDER QTY PART NUMBER DESCRIPTION H100091 SCREW PFH 8x2 1/4 LADDER MOUNT - W4L16088 1"x3 3/8"x21" (24x86x532) (x1) (x4) SCREW - 2 1/4" (x1)
  • Page 20 STEP 1 - ROCK WALL QTY PART NUMBER DESCRIPTION H100063 BOLT PTH 1/4x3/4 H100072 T-NUT 1/4 H100108 WASHER LOCK INT 8x15 ROCK WALL BOARD - W4L16072 5/8"x3 3/8"x26 5/8" (16x86x675) (x4) ROCK WALL BOARD - W4L16073 A6P00037 A6P00036 5/8"x3 3/8"x26 5/8" (16x86x675) (x4) GREEN HC ROCK #2 GREEN HC ROCK #1...
  • Page 21 STEP 2 - ROCK WALL QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" M75LA (x2) LEFT RAIL - W4L16007 ROCK WALL BOARD - W4L16071 M76DA (x1) 1 3/8"x3 3/8"x64 1/2" (36x86x1640) (x10) 5/8"x3 3/8"x26 5/8" (16x86x675) (x4) M75RA FILLER BOARD - W4L16089 (x2) RIGHT RAIL - W4L16008 5/8"x2 1/8"x26 5/8"...
  • Page 22 STEP 3 - ROCK WALL QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" M108 TOP BOARD - W4L16046 5/8"x3 1/4"x27 7/8" (16x82x707) (x1) SIDE VIEW (x2) SCREW - 1 1/2" 1 in [24 mm] M108 (x1)
  • Page 23 STEP 4 - ROCK WALL QTY PART NUMBER DESCRIPTION H100074 T-NUT 5/16 H100111 SCREW PFH 8x2" ATTACHMENT BOARD - W4L16045 1"x3 3/8"x27 7/8" (24x86x707) (x1) TIP: SIDE VIEW INSTALL T-NUTS IN WOOD FIRST (x1) (x2) T-NUT - 5/16" T-NUT (x4) SCREW - 2"...
  • Page 24 STEP 1 - SWING BEAM QTY PART NUMBER DESCRIPTION H100005 NUT BARREL WH 5/16x7/8 H100016 BOLT WH 5/16x3 H100054 BOLT HEX 5/16x4 1/4 H100105 WASHER FLAT 8x27 SWING BEAM - W4L15998 3 3/8"x5 1/4"x89 1/2" (86x134x2274) (x1) H100110 NUT LOCK 5/16 L BRACKET A100140 (x2)
  • Page 25 STEP 2 - SWING BEAM QTY PART NUMBER DESCRIPTION H100073 T-NUT 3/8 H100102 WASHER FLAT 11x25 H100107 WASHER LOCK INT 10x18 H100654 BOLT HEX 3/8x5-1/2 A4M00505 SWING HANGER (x6) TIP: INSTALL T-NUTS IN WOOD FIRST (x12) T-NUT - 3/8" (x6) SWING HANGER (x12) WASHER - 11x25"...
  • Page 26 STEP 3 - SWING BEAM QTY PART NUMBER DESCRIPTION H100124 SCREW PFH 8x1/2 BYD ID TAG A100164 (LARGE) AGES (x1) 3-10 (x1) BYD ID TAG (LARGE) AGES 3-10 (x4) SCREW PFH 8x1/2...
  • Page 27 STEP 4 - SWING BEAM QTY PART NUMBER DESCRIPTION H100009 BOLT WH 5/16x1 1/4 H100018 BOLT WH 5/16x3 1/2 H100074 T-NUT 5/16 SP50 SWING BEAM SUPPORT - W4L16085 3 3/8"x3 3/8"x49 3/8" (86x86x1254) (x1) ANGLE BRACE - W4L16004 A-FRAME A4M01169 1 7/16"x3 3/8"x87 3/16"...
  • Page 28 STEP 5 - SWING BEAM QTY PART NUMBER DESCRIPTION H100013 BOLT WH 5/16x2 1/4 H100015 BOLT WH 5/16x2 3/4 H100030 WASHER LOCK EXT 8x19 END SUPPORT - W4L16003 (x1) 1 3/8"x3 3/8"x44 1/8" (36x86x1120) H100074 T-NUT 5/16 H100505 BOLT WH 5/16x4 3/4 GROUND BOARD - W4L16019 (x1) 15/16"x5 1/4"x86 11/16"...
  • Page 29 STEP 6 - SWING BEAM QTY PART NUMBER DESCRIPTION H100005 NUT BARREL WH 5/16x7/8 H100016 BOLT WH 5/16x3 (x2) NUT BARREL - 7/8" FULLY TIGHTEN ALL 016 BOLTS NOW. (x2) BOLT - 3"...
  • Page 30 STEP 1 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100013 BOLT WH 5/16x2 1/4 H100028 LAG SCREW WH 5/16x2 1/2 H100030 WASHER LOCK EXT 8x19 FLOOR RAIL - W4L16017 (x1) 5/8"x5 1/4"x49" (16x134x1244) H100074 T-NUT 5/16 DECK BRACE - W4L16002 1 3/8"x3 3/8"x15 1/2"...
  • Page 31 STEP 2 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100028 LAG SCREW WH 5/16x2 1/2 H100030 WASHER LOCK EXT 8x19 FLOOR RAIL - W4L16017 5/8"x5 1/4"x49" (16x134x1244) (x1) CENTER FRONT TOWER LEG - W4L16000 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (x1) FLOOR RAIL - W4L16021 1"x5 1/4"x49"...
  • Page 32 STEP 3 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100013 BOLT WH 5/16x2 1/4 H100027 LAG SCREW WH 5/16x2 DECK BRACE - W4L16002 H100028 LAG SCREW WH 5/16x2 1/2 1 3/8"x3 3/8"x15 1/2" (36x86x394) (x2) WALL RAIL/SWING MOUNT - W4L16018 H100030 WASHER LOCK EXT 8x19 1"x5 1/4"x49"...
  • Page 33 STEP 4 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100012 BOLT WH 5/16x2 H100016 BOLT WH 5/16x3 H100030 WASHER LOCK EXT 8x19 BASE BOARD - W4L16009 5/8"x5 1/4"x82 1/4" (16x134x2088) (x2) H100074 T-NUT 5/16 GROUND BOARD - W4L16038 5/8"x5 1/4"x45 1/2" (16x134x1156) (x2) BOTTOM FLOOR BOARD SUPPORT - W4L16024 1"x3 3/8"x5 1/4"...
  • Page 34 STEP 5 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100013 BOLT WH 5/16x2 1/4 H100017 BOLT WH 5/16x3 1/4 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 FLOOR RAIL - W4L16010 (x1) 1"x5 1/4"x45 1/2" (24x134x1156) FLOOR RAIL - W4L16012 BOTTOM FLOOR BOARD SUPPORT - W4L16024 1"x5 1/4"x40 1/8"...
  • Page 35 STEP 6 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100013 BOLT WH 5/16x2 1/4 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 WALL RAIL - W4L16015 1"x5 1/4"x82 1/4" (24x134x2088) (x1) H100012 BOLT WH 5/16x2 WALL RAIL - W4L16016 1"x5 1/4"x82 1/4" (24x134x2088) (x1) WALL RAIL - W4L16034 5/8"x5 1/4"x45 1/2"...
  • Page 36 STEP 7 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100013 BOLT WH 5/16x2 1/4 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 H100138 WASHER LOCK EXT 6x15 DECK BRACE - W4L16002 1 3/8"x3 3/8"x15 1/2" (36x86x394) (x4) H100146 LAG SCREW WH 1/4x2 TIP: INSTALL T-NUTS IN WOOD FIRST (x4)
  • Page 37 STEP 8 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100090 SCREW PFH 8x2 1/2 H100128 SCREW PWH 8x5/8 FLOOR JOIST - W4L16023 FLOOR JOIST - W4L16032 1"x3 3/8"x45 1/2" (24x86x1156) 1"x3 3/8"x35 3/4" (24x86x908) (x2) (x2) FLOOR JOIST - W4L16026 A100314 1"x3 3/8"x40 1/8"...
  • Page 38 STEP 9 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100010 BOLT WH 5/16x1 1/2 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 SEAT UPRIGHT - W4L16027 1"x3 3/8"x19" (24x86x482) (x2) TIP: INSTALL T-NUTS IN WOOD FIRST (x2) (x4) BOLT - 1 1/2" (x4) (x4) T-NUT - 5/16"...
  • Page 39 STEP 10 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" H100089 SCREW PFH 8x1-3/4" FLOOR PANEL - W2A03281 1 5/8"x17 1/8"x50 1/4" (40x434x1276) (x1) FLOOR PANEL - W2A03282 FLOOR BOARD - W4L16055 1 5/8"x16 1/8"x50 1/4" (40x408x1276) (x1) 5/8"x3 3/8"x46"...
  • Page 40 STEP 11 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" OUTSIDE FILLER FLOOR BOARD - W4L16039 5/8"x4 3/8"x46" (16x112x1168) (x2) FLOOR BOARD - W4L16063 (x11) 5/8"x3 3/8"x50 7/8" (16x86x1292) (x11) EVENLY SPACED (x1) (x1) (x78) SCREW - 1 1/2"...
  • Page 41 STEP 12 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100011 BOLT WH 5/16x1 3/4 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 LADDER ASSEMBLY TIP: INSTALL T-NUTS IN WOOD FIRST (x2) T-NUT - 5/16" (x2) WASHER - 8x19 (x2) BOLT - 1 3/4" LADDER ASSEMBLY...
  • Page 42 STEP 13 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" FLOOR BOARD - W4L16063 (x9) 5/8"x3 3/8"x50 7/8" (16x86x1292) OUTSIDE FILLER FLOOR BOARD - W4L16039 5/8"x4 3/8"x46" (16x112x1168) (x1) FLOOR BOARD - W4L16076 (x1) 5/8"x2 3/8"x50 7/8" (16x60x1292) (x64) (x9) EVENLY SPACED...
  • Page 43 STEP 14 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100012 BOLT WH 5/16x2 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 WALL RAIL - W4L16067 5/8"x3 3/8"x45 1/2" (16x86x1156) (x2) WALL RAIL - W4L16047 5/8"x3 3/8"x40 1/8" (16x86x1018) (x1) TIP: INSTALL T-NUTS IN WOOD FIRST (x6) T-NUT - 5/16"...
  • Page 44 STEP 15 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100012 BOLT WH 5/16x2 H100027 LAG SCREW WH 5/16x2 H100030 WASHER LOCK EXT 8x19 WALL RAIL - W4L16066 H100074 T-NUT 5/16 5/8"x3 3/8"x49" (16x86x1244) (x1) WALL RAIL - W4L16053 5/8"x3 3/8"x16 7/8" (16x86x430) (x1) (x1) (x2)
  • Page 45 STEP 16 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100027 LAG SCREW WH 5/16x2 H100028 LAG SCREW WH 5/16x2 1/2 H100030 WASHER LOCK EXT 8x19 WALL RAIL - W4L16066 (x1) 5/8"x3 3/8"x49" (16x86x1244) 1 3/4 in [43 mm] WALL RAIL - W4L16057 5/8"x3 3/8"x10 1/2"...
  • Page 46 STEP 17 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100088 SCREW PFH 8x1-1/8" WALL BOARD - W4L16075 5/8"x3 3/8"x32" (16x86x812) (x6) SIDE VIEW (x6) (x24) SCREW - 1 1/8" 2 1/4 in [58 mm]...
  • Page 47 STEP 18 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100005 NUT BARREL WH 5/16x7/8 H100008 BOLT WH 5/16x1 WALL BOARD - W4L16061 H100031 WASHER LOCK EXT 12x19 (x2) 5/8"x3 3/8"x29 5/8" (16x86x752) H100074 T-NUT 5/16 L BRACKET A4M01046 (x2) 2.5x38x55x55 H100088 SCREW PFH 8x1-1/8"...
  • Page 48 STEP 19 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100088 SCREW PFH 8x1-1/8" WALL BOARD - W4L16061 5/8"x3 3/8"x29 5/8" (16x86x752) (x5) SIDE VIEW 2 3/4 in TYPICAL SPACING [69 mm] USE A6P00410 PICKET PAL FOR SPACING (x5) (x20) SCREW - 1 1/8"...
  • Page 49 STEP 20 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100088 SCREW PFH 8x1-1/8" WALL BOARD - W4L16074 (x2) 5/8"x3 3/8"x41" (16x86x1040) 18 3/8 in [467 mm] WALL BOARD - W4L16090 5/8"x3 3/8"x41" (16x86x1040) (x2) (x16) SCREW - 1 1/8" (x2) (x2) 18 3/8 in [467 mm]...
  • Page 50 STEP 21 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100009 BOLT WH 5/16x1 1/4 H100030 WASHER LOCK EXT 8x19 H100074 T-NUT 5/16 WINDOW TRIM - W4L16048 5/8"x3 3/8"x31 1/2" (16x86x800) (x1) H100088 SCREW PFH 8x1-1/8" WALL BOARD - W4L16049 5/8"x3 3/8"x24" (16x86x610) (x7) (x2) WASHER - 8x19...
  • Page 51 STEP 22 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100088 SCREW PFH 8x1-1/8" WINDOW TRIM - W4L16059 (x2) 5/8"x3 3/8"x12 7/8" (16x86x328) SIDE VIEW (x4) SCREW - 1 1/8" CORRECT BOARD ASSEMBLY (x2)
  • Page 52 STEP 23 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100088 SCREW PFH 8x1-1/8" WALL BOARD - W4L16078 WALL BOARD - W4L16074 5/8"x2 3/8"x18" (16x60x456) (x2) 5/8"x3 3/8"x41" (16x86x1040) (x7) WALL BOARD - W4L16080 WALL BOARD - W4L16040 WALL BOARD - W4L16041 5/8"x2 3/8"x7"...
  • Page 53 STEP 24 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100070 SCREW PWH 8x3/4 H100088 SCREW PFH 8x1-1/8" WALL SUPPORT - W4L16081 5/8"x1 3/8"x13" (16x34x330) (x2) PLASTIC A100010 WINDOW BYD (x2) GREEN 343x444.5 (x2) PLASTIC WINDOW BYD GREEN 343x444.5 (x8) SCREW - 8x3/4" CENTER WINDOW IN OPENING 2 1/4 in...
  • Page 54 STEP 25 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" WINDOW SHUTTER SLAT - W4L16084 5/8"x1 3/8"x5 3/8" (16x34x136) (x6) WINDOW SHUTTER - W4L16042 5/8"x4 3/8"x16" (16x112x406) (x3) SIDE VIEW 2 7/8 in 1 1/8 in [73 mm] [30 mm] 1 1/8 in [30 mm]...
  • Page 55 STEP 26 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100005 NUT BARREL WH 5/16x7/8 H100008 BOLT WH 5/16x1 WALL BOARD - W4L16044 H100031 WASHER LOCK EXT 12x19 5/8"x3 3/8"x35" (16x86x888) (x1) H100074 T-NUT 5/16 A4M01046 L BRACKET H100088 SCREW PFH 8x1-1/8" (x1) 2.5x38x55x55 H100115...
  • Page 56 STEP 27 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100070 SCREW PWH 8x3/4 H100088 SCREW PFH 8x1-1/8" WALL SUPPORT - W4L16082 (x1) 5/8"x1 3/8"x10" (16x34x254) WINDOW A100146 (x1) 216x267 GREEN (x1) WINDOW 216x267 GREEN CENTER WINDOW IN OPENING (x4) SCREW - 8x3/4" 2 1/4 in [57 mm] (x1)
  • Page 57 STEP 28 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" H100111 SCREW PFH 8x2 ROOF CAP - W4L16043 (x2) 5/8"x3 3/8"x51 7/8" (16x86x1318) ROOF RAFTER - W4L16033 1"x2 3/8"x33 5/8" (24x60x854) (x4) LOCATE SCREW APPROXIMATELY 1" DOWN FROM ROOF PEAK, PRE-DRILL USING 3/16"...
  • Page 58 STEP 29 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100090 SCREW PFH 8x2 1/2 ROOF BASE ASSEMBLY FRONT VIEW 47 5/8 in [1210 mm] 1/8 in [3 mm] CORRECT BOARD ASSEMBLY SIDE VIEW ROOF BASE ASSEMBLY (x8) 1/2 in 1/2 in SCREW - 2 1/2"...
  • Page 59 STEP 30 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100090 SCREW PFH 8x2 1/2 WALL CAP - W4L16068 5/8"x3 3/8"x40 7/8" (16x86x1038) (x2) (x6) SCREW - 2 1/2" (x1) (x1)
  • Page 60 STEP 31 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100088 SCREW PFH 8x1-1/8" GABLE BOARD - W4L16054 GABLE BOARD - W4L16058 5/8"x3 3/8"x15 1/4" (16x86x387) 5/8"x3 3/8"x9 1/2" (16x86x241) (x4) (x4) GABLE BOARD - W4L16079 GABLE BOARD - W4L16065 (x4) 5/8"x2 3/8"x11 7/8"...
  • Page 61 STEP 32 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100070 SCREW PWH 8x3/4 H100088 SCREW PFH 8x1-1/8" WALL SUPPORT - W4L16081 (x4) 5/8"x1 3/8"x13" (16x34x330) WINDOW A100146 (x2) 216x267 GREEN FRONT VIEW REPEAT STEPS 31 & 32 ON THE OPPOSITE SIDE. 2 3/4 in 1 1/2 in [69 mm]...
  • Page 62 STEP 33 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100089 SCREW PFH 8x1-3/4" ROOF PANEL - W2A03280 ROOF PANEL - W2A03279 1 3/4"x16 1/4"x53 3/4" (45x417x1366) (x2) 1 3/4"x19 1/4"x53 3/4" (45x490x1366) (x2) REPEAT THIS STEP FOR THE OPPOSITE SIDE. (x1) (x12) SCREW - 1 3/4"...
  • Page 63 STEP 34 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100088 SCREW PFH 8x1-1/8" MENDING PLATE - W4L16077 5/8"x2 3/8"x5" (16x60x126) (x2) FRONT VIEW (x1) (x2) SCREW - 1 1/8" CORRECT ASSEMBLY (x1) (x2) SCREW - 1 1/8"...
  • Page 64 STEP 35 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100010 BOLT WH 5/16x1 1/2 H100074 T-NUT 5/16 H100115 BOLT WH 5/16x1/2 HAND GRIP A100118 METAL GREEN (x4) 381 c/c (x8) T-NUT - 5/16" (x2) BOLT - 1 1/2" (x4) HAND GRIP (x6) BOLT - 1/2"...
  • Page 65 STEP 36 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" SEAT SUPPORT - W4L16086 (x4) 1"x1 3/8"x4 3/8" (24x34x112) PLACEMENT VIEWS 7 3/4 in 7 3/4 in [198 mm] [198 mm] 3 in 3 in [76 mm] [76 mm] 4 3/8 in 10 3/4 in...
  • Page 66 STEP 37 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100089 SCREW PFH 8x1-3/4" SAND BOX SEAT - W4L16013 1"x5 1/4"x17 3/4" (24x134x450) (x2) (x2) (x8) SCREW - 1 3/4"...
  • Page 67 STEP 38 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100088 SCREW PFH 8x1-1/8" BOTTOM WALL BOARD - W4L16062 (x6) 5/8"x3 3/8"x21 3/8" (16x86x544) SIDE VIEW 2 5/8 in TYPICAL SPACING [67 mm] 1 3/8 in [34 mm] (x24) SCREW - 1 1/8" (x6)
  • Page 68 STEP 39 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100088 SCREW PFH 8x1-1/8" BOTTOM WALL BOARD - W4L16062 5/8"x3 3/8"x21 3/8" (16x86x544) (x7) SIDE VIEW 2 7/8" TYPICAL SPACING [71 mm] 1 3/8 in [34 mm] (x28) SCREW - 1 1/8" (x7)
  • Page 69 STEP 40 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100010 BOLT WH 5/16x1 1/2 H100028 LAG SCREW WH 5/16x2 1/2 H100030 WASHER LOCK EXT 8x19 PICNIC SEAT SUPPORT - W4L16050 H100074 T-NUT 5/16 5/8"x3 3/8"x22" (16x86x558) (x2) (x2) (x2) LAG SCREW - 2 1/2" (x4) WASHER - 8x19 (x2)
  • Page 70 STEP 41 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100009 BOLT WH 5/16x1 1/4 H100010 BOLT WH 5/16x1 1/2 H100028 LAG SCREW WH 5/16x2 1/2 H100030 WASHER LOCK EXT 8x19 TABLE SUPPORT - W4L16037 TABLE SUPPORT - W4L16031 5/8"x3 3/8"x13 1/2" (16x86x342) (x2) 1"x3 3/8"x12"...
  • Page 71 STEP 42 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100088 SCREW PFH 8x1-1/8" H100089 SCREW PFH 8x1-3/4" 1 3/4 in [43 mm] SAFETY RAIL - W4L16083 5/8"x1 3/8"x20 1/2" (16x34x520) (x1) (x1) SCREW - 1 3/4" (x1) 1 3/4 in [43 mm] (x1) SCREW - 1 1/8"...
  • Page 72 STEP 43 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100089 SCREW PFH 8x1-3/4" PICNIC TABLE SEAT - W4L16025 1"x3 3/8"x41 3/8" (24x86x1050) (x2) PICNIC TABLE TOP - W4L16011 5/8"x5 1/4"x42" (16x134x1066) (x2) (x16) SCREW - 1 3/4" (x2) (x2)
  • Page 73 STEP 44 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100011 BOLT WH 5/16x1 3/4 H100030 WASHER LOCK EXT 8x19 ROCKWALL ASSEMBLY (x2) WASHER - 8x19 (x2) BOLT - 1 3/4" ROCKWALL ASSEMBLY...
  • Page 74 STEP 45 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100042 BOLT HEX 5/16x1 1/4 H100095 WASHER SPLIT 5/16 H100105 WASHER FLAT 8x27 ROCKWALL ASSEMBLY (x4) BOLT HEX - 1 1/4" (x4) WASHER - 5/16" (x4) WASHER - 8x27 SWINGBEAM ASSEMBLY...
  • Page 75 STEP 46 - FORT ASSEMBLY A100183 ROPE-CHAIN GREEN 57" (x4) TRAPEZE A100027 A6P00034 SWING SEAT GREEN 26" (x2) (x1) YELLOW A100083 ROPE-CHAIN GREEN 33" (x2) A100069 QUICK LINK (x6) NOTE: WHEN HANGING YOUR SWINGS, IT IS REQUIRED TO ONLY TRIM AROUND THE SPECIFIC CHAIN LOOP THAT ALLOWS THE BOTTOM OF THE SWING SEAT, (WHEN SITTING ON IT) TO BE NO LOWER THAN...
  • Page 76 STEP 1 - SLIDE QTY PART NUMBER DESCRIPTION H100074 T-NUT 5/16 H100115 BOLT WH 5/16x1/2 SLIDE SUPPORT BOARD - W100935 5/8"x3 3/8"x19 7/8" (16x86x505) (x1) A100035 SLIDE BED 10' LIGHT GREEN (x1) NOTE: TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND. PLACE SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/2"...
  • Page 77 STEP 2 - SLIDE QTY PART NUMBER DESCRIPTION H100006 NUT BARREL WH 5/16x1 1/2 H100115 BOLT WH 5/16x1/2 A6P00486 SLIDE RAIL 10' TOP RIGHT GREEN (x1) A6P00484 SLIDE RAIL 10' BOTTOM RIGHT GREEN (x1) A6P00485 SLIDE RAIL 10' TOP LEFT GREEN A6P00483 (x1) SLIDE RAIL 10' BOTTOM LEFT GREEN...
  • Page 78 STEP 3 - SLIDE QTY PART NUMBER DESCRIPTION H100009 BOLT WH 5/16x1 1/4 A6P00487 SLIDE TUBE SUPPORT (x4) NOTE: INSERT THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIGURE 1). PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIGURE 2).
  • Page 79 STEP 4 - SLIDE NOTE: PLACE SECOND SLIDE RAIL ASSEMBLY OVER THE TOP OF THE SLIDE BED AND SLIDE SUPPORT TUBES. INSERT THE SLIDE BED AND SLIDE SUPPORT TUBES INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS INSERTED WITHIN 1/8" (3mm) OF GROOVE BOTTOM. FAILURE TO INSERT SLIDE BED PROPERLY MAY RESULT IN INJURY OR AMPUTATION.
  • Page 80 STEP 5 - SLIDE QTY PART NUMBER DESCRIPTION H100009 BOLT WH 5/16x1 1/4 NOTE: USE 1 1/4" BOLTS TO FASTEN EACH SIDE OF THE SLIDE SUPPORT TUBES. TIP: HAVING A HELPER HOLD THE SLIDE ASSEMBLY TOGETHER WHILE YOU FASTEN WILL MAKE IT EASIER TO ASSEMBLE. (x4) BOLT - 1 1/4"...
  • Page 81 STEP 6 - SLIDE QTY PART NUMBER DESCRIPTION H100090 SCREW PFH 8x2 1/2 NOTE: USING AN 1/8" DRILL BIT, DRILL PILOT HOLES IN EACH INDENTATION ALONG EACH SIDE RAIL. THERE SHOULD BE 15 INDENTATIONS ON EACH RAIL. BE SURE TO DRILL THROUGH THE SLIDE RAIL AND THE SLIDE BED.
  • Page 82 STEP 47 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100074 T-NUT 5/16 H100115 BOLT WH 5/16x1/2 SLIDE ASSEMBLY TOP VIEW (x3) 5 in BOLT - 1/2" [127 mm] 3 7/8 in [98 mm] 5 in [127 mm] 2 3/8 in 6 3/8 in [60 mm] [161 mm]...
  • Page 83 STEP 48 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100004 NUT BARREL WH 5/16x5/8 H100031 WASHER LOCK EXT 12x19 H100008 BOLT WH 5/16x1 H100009 BOLT WH 5/16x1 1/4 A4M00527 GROUND STAKE A100178 AUGER GROUND (x2) REBAR H100222 BOLT WH 5/16x3/4 (x6) STAKE DETAIL (A)
  • Page 84 STEP 49 - FORT ASSEMBLY QTY PART NUMBER DESCRIPTION H100086 SCREW PFH 8x1-1/2" OUTSIDE FILLER FLOOR BOARD - W4L16087 (x1) 5/8"x4"x46" (16x102x1168) (x6) SCREW - 1 1/2" (x1)

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