Novexx Solutions ALS 104 Installation Manual
  1. Manuals
  2. Brands
  3. Novexx Solutions Manuals
  4. Printer
  5. ALS 104
  6. Installation manual

Novexx Solutions ALS 104 Installation Manual

Labeler
Hide thumbs
Table of Contents

Advertisement

Quick Links

INSTALLATION MANUAL
ALS 104
Labeler
Edition 2 - 1/2016 - Translation of original version

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ALS 104 and is the answer not in the manual?

Questions and answers

Related Manuals for Novexx Solutions ALS 104

Summary of Contents for Novexx Solutions ALS 104

  • Page 1 INSTALLATION MANUAL ALS 104 Labeler Edition 2 - 1/2016 - Translation of original version...

  • Page 3: Table Of Contents

    ALS 104 Installation Manual Contents Please observe the following General information Validity and applicability of this manual Conventions and information Notes on installation and repair work Safety instructions Information and qualifications Machine operating safety Safe operation Installation and Deinstallation Dimension diagrams...
  • Page 4 ALS 104 Installation Manual 01/2016 Contents...

  • Page 5: Please Observe The Following

    Spare parts catalogue 1) Only for certified and qualified service technicians or OEM partners. The present installation manual refers exclusively to the ALS 104 label dispenser. It is to be referred to for correct installation, set-up and adjustment of the label dispenser.
  • Page 6 ALS 104 Installation Manual Conventions and information Explanation of symbols In order to facilitate legibility and an overview, the various types of information used herein are cat- egorised and identified with certain symbols. Sentences that are introduced by an arrow contain procedural instructions.

  • Page 7: General Information -5

    ALS 104 Installation Manual Tightening torques: – Tightening torques for the listed screw connections If special tools or other aids are needed for a task: Tools: – List of the tools and aids that are required for the following activities...
  • Page 8 ALS 104 Installation Manual Rules for electromagnetic compatibility Connect all metallic parts to each other via large surfaces, ensuring electric conductivity. – Only polished metal surfaces are electrically conductive. Painted or oxidised surfaces are unsui- table. Aluminium which appears to be polished still has an invisible oxidation layer on the surfa- –...
  • Page 9 ALS 104 Installation Manual Power filter Mount the power filter direct at the power supply.   Connect the filter casing to the EMC grounding via large metal surfaces. Lay all lines as close as possible to metal parts, even reserve cables –...

  • Page 10: Safety Instructions -10

    ALS 104 Installation Manual SAFETY INSTRUCTIONS Information and qualifications Ensure necessary qualifications  Only allow appropriately qualified personnel to set up, adjust, and repair the labeler, e.g. me- chanical and electronics specialists.  Only allow work on the electronics system to be done by authorised electronics technicians.

  • Page 11: Machine Operating Safety -11

     Only put the labeler into operation if it is in flawless condition.   Only perform alterations or conversions to the labeler with the consent of Novexx Solutions's customer service.  Only use original replacement parts. Danger of body part trapping and pinching at the dispensing edge due to products moving in the conveyor direction! ...

  • Page 12: Safe Operation -12

    Make sure the power supply socket is accessible.  In case of emergency, switch off the device and disconnect the power cable. (ALS 104 with splash guard) The power cable cannot be pulled off from the machine side power connector . ...
  • Page 13 ALS 104 Installation Manual If the machine must be switched on while the casing is open for repair or inspection:  Never touch energised components. This also applies to components with low voltages. Ensure the flawless condition of the electrical system: ...

  • Page 14: Installation And Deinstallation -14

    ALS 104 Installation Manual Installation and Deinstallation DIMENSION DIAGRAMS [2] Dimensions of the ALS 104 - part 1 01/2016 | 00 Installation and Deinstallation...
  • Page 15 ALS 104 Installation Manual [3] Dimensions of the ALS 104 - part 2 01/2016 | 00 Installation and Deinstallation...

  • Page 16: Unpacking, Assembling And Connecting The Machine -16

    ALS 104 Installation Manual UNPACKING, ASSEMBLING AND CONNECTING THE MACHINE Transport CAUTION! To avoid damaging the machine during transport:  Only transport the machine in its orig- inal packaging.  Keep the original packaging for a later transport. Unpacking WARNING!
  • Page 17 ALS 104 Installation Manual Setting up WARNING! Risk of injury from a tipping over support stand.  When installing the machine on a sup- port stand, make sure that it can not tip over.  Fix the support stand onto the ground.
  • Page 18 ALS 104 Installation Manual For machines held from the rear side – Order number for fixing bolt assembly [6A] (inclu- ding screw and cylinder pins): A7621 Tools: – 17 mm hexagon socket driver – 8 and 10 mm hexagon socket drivers ...
  • Page 19 ALS 104 Installation Manual WARNING! Danger of injury by the machine falling to ground. This danger exists if the machine is to be mounted so as enable sideways swivel- ling, i.e. if the pin in the joint is vertical. If...
  • Page 20 ALS 104 Installation Manual Holding machine in place by side plate or base plate – Order number for flange plate assembly [12C] (in- cluding screws and washers): A7622 Tool: – 8 mm hexagon socket driver  Screw the flange plate [12C] to the side or base of the machine.
  • Page 21 ALS 104 Installation Manual Attaching the dispensing edge L-shaped dispensing edge Tools: – 8 mm hexagon socket driver Both the dispensing edge holder [14D] and the mount- ing flange on the machine casing have two concentric rings of holes [14B] on the connecting surfaces. Two pins [14C] that fit into these holes are provided with the dispensing edge holder.
  • Page 22 ALS 104 Installation Manual V-shaped dispensing edge Tool: – 8 mm hexagon socket driver  Mount V-shaped dispensing edge as shown – The angle of the V-shaped dispensing edge cannot be changed. It is mounted without fixing pins. [16] V-shaped dispensing edge in place.
  • Page 23  off before connecting power cable. Only operate the machine at the  [20] Power supply connection (A) at the ALS 104. mains voltage rating set at the fuse hold-  (ALS 104) Ensure that the machine is correctly adjusted to your local supply voltage.
  • Page 24 ALS 104 Installation Manual Setting power supply voltage The ALS 104 is designed for use with 230 V (AC) or with 115 V (AC). Adjusting the machine for the alternative supply voltage:  Switch off the machine. Unplug the power supply cable.
  • Page 25  Using the power supply cable provided, connect the machine to a mains supply socket. (ALS 104 with splash guard) The power supply cable is connected by installing the splash guard. mit Spritzwasserschutz: Das Netzanschlusskabel wird durch aufsetzen der Abdeckhutze angesteckt.
  • Page 26 The operator panel cable is led into the cover box by means of a split cable gland. Prerequisite: – ALS 104 with splash guard – Split cable gland (comes with the machine resp. is contained in the cable gland kit A107182) [27] Connection (A) for external operator panel.
  • Page 27 ALS 104 Installation Manual  Feed the operator panel cable [28C] through sealing [28F], cover plate and nut [28G].  Push the seal ring [28F] over the thread. Insert the cable gland into the opening in the cover  box and fix it with the nut [28G] from inside.
  • Page 28 ALS 104 Installation Manual CONNECTING THE SENSORS Label sensor – Permitted sensor types: PNP or NPN – Default machine setting: NPN – Label sensor is included in the dispensing edge de- livery package [30] Article numbers: – A101974: Sensor with bracket and cable (1.5 m) –...
  • Page 29 Installation Manual Switching between PNP/NPN Both, the machine as well as the label sensors provided by Novexx Solutions, are preset for NPN-mode opera- tion.The Novexx sensor can as well be operated in PNP-mode, if power supply board and sensor are switched to PNP.
  • Page 30 ALS 104 Installation Manual Setting the label sensor The ALS 104's label sensor is preset for use with stand- ard label material. For low-contrast labelling material, it may be necessary to adjust the setting. Wenglor sensor Tools: – Adjustment screwdriver [38] (Order no.
  • Page 31 ALS 104 Installation Manual Capacitive label sensor (option) An alternative to the photoelectric label sensor (stand- ard) is the capacitive label sensor (option), which can also identify transparent and metallised labels. Prerequisite: Capacitive label sensor with bracketry and connec- tion cable [41] (article number A7775)
  • Page 32 ALS 104 Installation Manual Connecting Sensor type: PNP Disconnect pin 2 at the sensor connector (e. g. cut it  or isolate it)  Plug the sensor jack to the label sensor connector [43A]. Pin assignment: Assignment +24 V not connected...
  • Page 33 ALS 104 Installation Manual Setting Operation LED (green/red) Prerequisite: Status LED (yellow) Sensor is connected to supply voltage Proceeding:  Insert label material into the sensor fork. – The label material must lie on the bottom fork arm. Press the button [44A] for 2 s, until the status LEDs ...

  • Page 34: Product Sensor -34

    ALS 104 Installation Manual Product sensor – Permitted sensor types: PNP or NPN – Preset: PNP – Order no.: A7112 [47B] – Light/Dark switching exchangeable Connecting product sensor Plug the product sensor in to the connector  shown [48A]. For NPN Photoelectric sensor:...

  • Page 35: Roll Diameter Sensor -35

    ALS 104 Installation Manual Roll diameter sensor The ALS 104 can be used with an optional photoelectric sensor to check the outer diameter (OD sensor) of the label roll. The OD sensor gives a display message when less than a certain residual diameter is left on the label roll.
  • Page 36 ALS 104 Installation Manual Connecting the roll diameter sensor  Plug the roll diameter sensor in to the connector shown [53A]. For NPN Photoelectric sensor:  Swap over jumper JP103 [55A] on the power supply unit PCB. To change type of switching: ...
  • Page 37 ALS 104 Installation Manual Setting the roll diameter Prerequisite: – OD sensor is installed an activated. – Label material roll with the required remaining dia- meter is prepared. Measure the diameter of the prepared roll.   Loosen the thumb screws [57A] at the reflector [57B].

  • Page 38: Rotary Encoder -38

    ALS 104 Installation Manual Rotary encoder For the ALS 104 to be used with automatic speed adjustment, an rotary encoder must be connected. The rotary encoder communicates the conveyor belt speed to the label dispenser. Requirements for rotary encoder – Permitted sensor types: Push-Pull, PNP or NPN –...
  • Page 39 ALS 104 Installation Manual Connecting the rotary encoder CAUTION! To avoid damage to the electronics: Switch the machine off before connecting  the rotary encoder.  Plug the rotary encoder in to the connector shown [59A]. To change to an NPN-type rotary encoder: ...

  • Page 40: Decommissioning, Dismantling, Disposal -40

    ALS 104 Installation Manual DECOMMISSIONING, DISMANTLING, DISPOSAL Take the machine out of operation Disconnect the machine from the power supply:  Switch the machine off at the mains switch (switch position „0“ or „switch illumination off“ for ma- chines with splash guard).
  • Page 42 Novexx Solutions GmbH Ohmstraße 3 85386 Eching Germany  +49-8165-925-0 www.novexx.com...

Table of Contents