Dorner 6200 Series Installation, Maintenance & Parts Manual
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Dorner 6200 Series Installation, Maintenance & Parts Manual

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6200 Series Industrial End
Installation, Maintenance & Parts Manual
Featuring:
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-565 Rev. G
Drive Conveyors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
Technology
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 6200 Series

  • Page 1 6200 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Featuring: Technology DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    Optional Gang Drive Pulley ........14 Models: ................5 Conveyor Belt Tensioning ..........15 Pulley Removal .............. 15 Flat Belt 6200 Series Industrial Conveyor....5 A − Removal of Drive Pulley with Cleated Belt 6200 Series Industrial Conveyor..... 5 Conveyor Supports: ............6 Standard 0.47¨...

  • Page 3: Introduction

    Introduction Dorner’s Limited Warranty applies. IMPORTANT Dorner 6200 Series conveyors are covered by Patent Nos. 5174435, 6109427, 6298981, 6685009 and corresponding Some illustrations may show guards patents and patent applications in other countries. removed. DO NOT operate equipment Dorner reserves the right to make changes at any time without guards.

  • Page 4: Warnings - General Safety

    ADJUSTMENT SCREWS. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 5: Product Description

    Specifications Models: Cleated Belt 6200 Series Industrial Conveyor Flat Belt 6200 Series Industrial Conveyor Cleated Belt 6200 Series Industrial Conveyor 6 D B M WW LLLL P SSSS Flat Belt 6200 Series Industrial Conveyor 6 D B M WW LLLL P GG BB...

  • Page 6: Conveyor Supports

    14** 15** 16** 17** 18** Reference (LL) Conveyor Length * See “Ordering and Specifications” Catalog for details. ** Lengths available only in 6¨ (152 mm) & wider conveyors. 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 7: Installation

    Conveyors Up to 13 ft (3962 mm) No assembly is required. Install mounting brackets and return rollers. Refer to “Mounting Brackets” on page 8 and “Return Rollers” on page 9. Figure 6 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 8: Mounting Brackets

    (V) with two screws (R). Do not tighten screws. Figure 11 Repeat step 6 for other stand mounting bracket(s). Tighten all screws (R) to 80 in-lb (9 Nm). 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 9: Return Rollers

    Figure 12 Figure 12 Loosely attach clip (Figure 13, item AB or AD) on guard (AA) with two screws (AC). Do not tighten screws. Figure 13 Figure 13 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 10: 8¨ To 18¨ (203 Mm To 457 Mm) Wide Flat Belt Conveyors

    Figure 16 Figure 16 Attach return roller assembly (Figure 17, item AI) on conveyor (Y). Tighten screws (Figure 16, item AH) to 80 in-lb (9 Nm). 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 11: Preventive Maintenance And Adjustment

    No lubrication is required. Replace bearings if worn. Conveyor with Optional Gang Drive Pulley A WARNING Figure 19 Use Dorner red grease, 14 oz (397 gram) cartridge (part Exposed moving parts can cause severe #829-002) or 14 oz (397 gram) can (part # 829-003). injury.

  • Page 12: Return Rollers

    Preventive Maintenance and Adjustment Cleaning NOTE Use Dorner Belt Cleaner. Mild soap and water may also be used. Do not soak the belt. Lubricate pulley bearing every 750 hours or more frequently, depending on operating For /05 woven polyester and /06 black anti-static belts, use a conditions.

  • Page 13: Belt Removal For Conveyor Without

    M6 pinion screw (Figure 22, item AQ) and (Figure 23, item AQ) clockwise. Figure 22 Remove conveyor belt (Figure 23, item AR). Figure 23 Figure 23 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 14: Belt Removal For Conveyor With Optional Gang Drive Pulley

    (U). Slide stand mounting bracket (V) off stand (Z) and remove from conveyor (Y). Figure 27 Repeat step 6 for remaining stand mounting brackets on same side of conveyor. Figure 27 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 15: Belt Installation For Conveyor With

    (Figure 29, item AP) by turning M6 low head screw (AZ) clockwise to sufficiently tension belt to handle conveyor load. For a new belt, extend idler spindle assembly 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 16: Pulley Removal

    Remove three (3) screws (Figure 31, item BG) on side • C − Gang Drive Pulley opposite of drive shaft. Remove drive spindle assembly (BH). Figure 31 Figure 31 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 17: B − Idler Pulley Removal

    Remove two screws (Figure 35, item AQ and AZ) and sleeves (BL) from conveyor (Y) and hex pinion (BM). Figure 37 Remove screw (BS), headplate (BT), and spindle and bearing assembly (BR). 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 18: C − Gang Drive Pulley Removal

    (CA), as shown • Tighten bolt (BY) to remove bearing sleeve (Figure 38, item BX) and (Figure 39, item BX) from spindle (Figure 40, item CA). Figure 42 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 19: Bearing Installation

    Figure 44 Repeat steps 1 through 5 for each bearing. Slide the sleeve of tool (part # 450282) (Figure 45, item CK) over bearing. Figure 45 Figure 45 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 20: Bearing Replacement For Gang Drive Pulley

    (CO) into screw (CP). While maintaining extension tool (CO) position, use a wrench to rotate bearing removal tool (CN) to expand flare. Figure 49 Figure 51 Figure 49 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 21: Bearing Installation

    53, item CT) into arbor press or similar device. Figure 53 Figure 53 Place and hold bearing (part # 21-33) (CR) onto tool (CT). Figure 54 Figure 54 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 22: Pulley Replacement

    IMPORTANT When installing clips (Figure 57, item BV), ensure step (CU) is toward head plate (BW). Figure 57 Figure 57 Reverse the removal procedure “C” (see page 18). 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 23: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.

  • Page 24: Tension End Components

    Head Plate Tension LH 2−3” (51−76mm) Wide WW = Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18 456015 Head Plate Tension LH 4−18” (102−457mm) Wide 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 25: Conveyor Frame And Extensions

    11’ (3353mm) 4720WW−12660 23’ (7011mm) 4720WW−12660 4741WW 12’ (3658mm) 4720WW−13860 24’ (7316mm) 4720WW−13860 4741WW WW = Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 26: Gang Drive Thru−Shaft Option

    Thick Bottom Wiper 0.4970 Thick * 10” (254mm) 454710 454510 41−33 4528WWM Thin Bottom Wiper 0.4538 Thick ** 12” (305mm) 454712 454512 41−33 18” (457mm) 454718 454518 41−33 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 27: 02 0.5" (13Mm) Bolt−On High Side Guides

    Left Hand 460055−07200 Right Hand 460155−12939 460155−07460 Right Hand 460055−07200 18’ (5486mm) Left Hand 460255−14139 460255−07460 7’ (2134mm) Left Hand 460055−08400 Right Hand 460155−14139 460155−07460 Right Hand 460055−08400 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 28: −03 Bolt−On Side Wipers

    460155−12939 460155−07460 6’ (1829mm) Left Hand 460055−07200 18’ (5486mm) Left Hand 460255−14139 460255−07460 Right Hand 460055−07200 Right Hand 460155−14139 460155−07460 7’ (2134mm) Left Hand 460055−08400 Right Hand 460055−08400 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 29: 04 3" (76 Mm) Bolt − On High Side Guides

    Left Hand 460057−07200 Right Hand 460157−12939 460157−07460 Right Hand 460057−07200 18’ (5486mm) Left Hand 460257−14139 460257−07460 7’ (2134mm) Left Hand 460057−08400 Right Hand 460157−14139 460157−07460 Right Hand 460057−08400 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 30: 05 1.5" (38Mm) Bolt−On High Side Guides

    Left Hand 460056−07200 Right Hand 460156−12939 460156−07460 Right Hand 460056−07200 18’ (5486mm) Left Hand 460256−14139 460256−07460 7’ (2134mm) Left Hand 460056−08400 Right Hand 460156−14139 460156−07460 Right Hand 460056−08400 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 31: −13 Fully Adjustable Uhmw Guides

    Socket Head Cap Screw M6−1.0 x 202991 Guide Mounting Rail 10’ (3053mm) 55mm 202992 Guide Mounting Rail 11’ (3353mm) 202993 Guide Mounting Rail 12’ (3658mm) 202994 Guide Mounting Rail 13’ (3962mm) 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 32: −20 Adjustable Width Uhmw Guides

    Guide Mounting Rail 10’ (3053mm) 970620M Socket Head Set Screw M6−1.0 x 20mm 202992 Guide Mounting Rail 11’ (3353mm) 202993 Guide Mounting Rail 12’ (3658mm) 202994 Guide Mounting Rail 13’ (3962mm) 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 33: 1" (25Mm) Cleated Belt Conveyor Guides

    Right Hand 462146SSP 462166SSP 462156SSP (5486mm) Left Hand 462156SSP 462166SSP 462146SSP 7’ Right Hand 462137SSP (2134mm) Left Hand 462137SSP 8’ Right Hand 462144SSP 462154SSP (2438mm) Left Hand 462154SSP 462144SSP 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 34: 2" (51Mm) Cleated Belt Conveyor Guides

    Right Hand 462246SSP 462266SSP 462256SSP (5486mm) Left Hand 462256SSP 462266SSP 462246SSP 7’ Right Hand 462237SSP (2134mm) Left Hand 462237SSP 8’ Right Hand 462244SSP 462254SSP (2438mm) Left Hand 462254SSP 462244SSP 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...

  • Page 35: 2" (51Mm) Through 6" (152Mm) Flat Belt And Cleated Belt Return Roller

    Return Roller 2410WW Return Roller Rod WW = Conveyor width ref.: 08, 10, 12, 18 950616M Low−Head Cap Screw M6−1.0 x 16mm 450599 Return Roller Clip Flat Belt 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 36: Conveyor Mounting Brackets

    6__ − __ __ __ __ __ __ __ __ __ __ __ V 62−__ __ __ __ __ __ / __ __ V (Fill In) (Fill In) 6200 Series Industrial End Drive Conveyors Dorner Mfg. Corp. 851-565 Rev. G...
  • Page 37 Notes 6200 Series Industrial End Drive Conveyors 851-565 Rev. G Dorner Mfg. Corp.

  • Page 38: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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