Gage Bilt GB784SH Original Instructions Manual
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Gage Bilt GB784SH Original Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 1008 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB784SH
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
44766 Centre Court, Clinton Twp., MI. 48038 USA
GAGE BILT
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions1@gagebilt.com / www.gagebilt.com
MADE in USA

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Summary of Contents for Gage Bilt GB784SH

  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB784SH INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. 44766 Centre Court, Clinton Twp., MI. 48038 USA GAGE BILT Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions1@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Dexron® III Oil Safety Data (SDS) ............................20 Setting the Shift Point / Shift Piston Check........................21-22 Nose Assemblies..................................23 Accessories ..................................24-28 GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity & Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description

    CHERRYLOCK®, NAS1398, NAS1399, NAS1738 and NAS1739 double action blind rivets. The handle and head assembly when held in hand weighs 5 lbs. (2.27 kg). The GB784SH has a .875" (22.2 mm) fastener setting stroke and a rated pull load of 2,650 lbs. (11.79 kN) with 90 psi (6.2 bar) of air pressure at the air inlet.

  • Page 5: Description Of Functions

    Actuator Lever Assembly Air Line Hydraulic Hose “Return” Hydraulic Hose “Pull” Manifold-Handle Bleed Screw Handle Assembly Air Inlet Image may not reflect actual tool. GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Safety Warnings

    (such as the deflector, pintail collection bottle or catcher bag). 7. Forcible ejection of the mandrel from the front of the nose assembly is possible. GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Piston Travel Air exhaust Air exhaust Air exhaust Pressurized Oil Pressurized Air Unpressurized Oil Unpressurized Air Images may not reflect actual tool. GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set Up

    HEAD CYLINDER WORK FASTENER ACTUATOR RED SHIPPING PLUG AIR INLET USER QUICK DISCONNECT FITTING AIR HOSE Image may not reflect actual tool GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb784Sh

    Press actuator to start cycle. Release actuator as soon as fastener breaks. Repeat steps 1 - 4. Images may not reflect actual tool or fastener GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling

    Oil passage with (784221) *located on far side* o’ring (S832) facing downward. ***Keep air hole free from oil*** Images may not reflect actual tool GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 12: Bleeding

    Add dimension (B) to dimension (A). If stroke is not consistent within 1/64" (.396 mm) repeat bleeding procedure until stroke met. Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information.

  • Page 13: Troubleshooting

    Replace worn or broken parts. Clean the surface the jaws ride on. Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 14: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 15 Insert and turn 5/8” open end box wrench / adjustable wrench and snug tight approximately 1/4 - 1/2 turn. Reattach actuator lever assembly (704343) and pin-slotted (400608). GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 16 Note: After servicing the tool, to reassemble, reverse the above procedures. Make sure to use proper tools and tighten all parts to manual torque specifications. (See page 10). GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 17 Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool (744152). GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 18: Disassembly And Parts Lists

    PARTS LIST GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 19 PARTS LIST GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 20: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 21: Setting The Shift Point / Shift Piston Check

    If stem protrusion is too low, turn adjustment knob counter clockwise to higher. Adjuster Knob Limit Pin 784159 - STROKE SETTING GAGE GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 22 (Fig. C). 4. If tool fails to meet the above check, it should be overhauled. FIGURE A FIGURE B FIGURE C GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 23: Nose Assemblies

    Nose assemblies are not furnished with the tool and must be purchased separately. In ordering heads be sure to specify the shank diameter and head style (universal or countersunk) of the fasteners to be installed. The following pulling heads will fit directly on the GB784SH Installation tool. (NOTE: Cherry® 681 series pulling heads fit directly on the GB784SH).

  • Page 24: Accessories

    GB784 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Grip Gage #269G3 Grip Gage #GB105093 For CHERRYMAX® and CHERRYLOCK® rivets For NAS LOCKBOLTS and blind fasteners (Sold Separately) (Sold Separately) Gage Bilt also supplies pin &...
  • Page 25 Pull load - 2,650 (11.79 kN) GB784SR Stroke - .875" (22.2 mm) Hand held weight - 3.00 lbs. (1.36 kg) Pull load - 2,650 (11.79 kN) GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 26 Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 27 This page intentionally left blank GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE Rev. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 28 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. GB784RK-1 Riveter Kit Approved GB784RK Riveter Kit Approved DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. HUCK® IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE. CHERRY® AND CHERRYLOCK® ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE.

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