Alvarado SUPERVISOR 3000 Installation Instructions Manual
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Alvarado SUPERVISOR 3000 Installation Instructions Manual

Optical turnstile with motorized barrier arms
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SUPERVISOR 3000
(SU3000)
Optical Turnstile with Motorized Barrier Arms
Installation Instructions
Alvarado Manufacturing Company, Inc.
12660 Colony Street, Chino, CA 91710
Phone: +1 (909) 591-8431
Fax: +1 (909) 628-1403
support@alvaradomfg.com
www.alvaradomfg.com
PUD3628R1-2

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  • Page 1 SUPERVISOR 3000 (SU3000) Optical Turnstile with Motorized Barrier Arms Installation Instructions Alvarado Manufacturing Company, Inc. 12660 Colony Street, Chino, CA 91710 Phone: +1 (909) 591-8431 Fax: +1 (909) 628-1403 support@alvaradomfg.com www.alvaradomfg.com PUD3628R1-2...

  • Page 2: Table Of Contents

    Supervisor 3000 Installation Instructions Contents Contents..................................2 Safety Precautions................................3 Safety Icons..................................3 Installation Tools................................4 Uncrating..................................4 Parts List..................................4 Introduction..................................5 Pre-Installation Requirements............................6 Slab Requirements..............................6 Space Requirements (28" Lane)..........................7 Space Requirements (36"...

  • Page 3: Safety Precautions

    Supervisor 3000 Installation Instructions Safety Precautions The Supervisor 3000 may present a risk to persons and property if it is not installed and/or operated WARNING correctly. Therefore, this manual must be read in its entirety and all safety and operations information must be adhered to.

  • Page 4: Installation Tools

    This product is shipped with all installation hardware and components. If installing a single lane, refer to the Single Lane Parts List below. For additional lanes, refer to the Center Cabinet Parts List. Make sure that none of these parts are missing and/or damaged before beginning installation. If parts are missing and/or damaged, please contact Alvarado. Single Lane Parts List...

  • Page 5: Introduction

    [Figure 2]. Each cabinet has an unsecured and secured side. Alvarado follows what we call the “right-hand rule." User status lights and card readers are always installed on the right-hand side in the entry and exit directions.

  • Page 6: Pre-Installation Requirements

    Alvarado’s TCP/IP control and monitoring software. (2) It allows easy implementation of SU3000 application software updates and enhancements. If SU3000's are networked, updates can be installed over the network. (3) Alvarado has future plans to further develop the TCP/IP capabilities of the SU3000. The benefits of this future development can only be realized if turnstiles are networked.

  • Page 7: Space Requirements (28" Lane)

    Supervisor 3000 Installation Instructions Space Requirements (28" Lane) NOTE For ease of installation and servicing, Alvarado recommends a minimum of 6" of space between the cabinets and adjacent walls or other surfaces. Fig. 3 28" Single Lane - Plan, Elevation & Footprint Drawing...

  • Page 8: Space Requirements (36" Lane)

    Supervisor 3000 Installation Instructions Space Requirements (36" Lane) NOTE For ease of installation and servicing, Alvarado recommends 6" of space between the cabinets and adjacent walls or other surfaces. Fig. 4 36" Single Lane - Plan, Elevation & Footprint Drawing...

  • Page 9: Conduit Requirements

    Fuse 2.5A (slo-blo) located in the master cabinet Drive Motor 24 VDC (brushless) Surge Protection Alvarado suggests the use of surge protection on the high-voltage power line to further protect electronics PUD3628R1-2 For assistance: support@alvaradomfg.com +1 (909) 591-8431 Page 9...

  • Page 10: Environmental Requirements

    Card readers or other physical access devices may be installed in the reveal, under the lid on either or both right-hand sides of the lane. Card readers / physical access devices are not supplied by Alvarado. Due to the slim profile of the SU3000, generally only mullion sized card readers can be installed inside the cabinet.

  • Page 11: Pre-Installation Instructions

    Supervisor 3000 Installation Instructions Pre-Installation Instructions NOTE It is assumed that the Pre-Installation Checklist steps are complete. End Panel Removal Layout the SU3000 cabinets in the location they will be installed. NOTE When moving cabinets into place DO NOT attempt to lift the cabinets by the lid as this will damage the lid.

  • Page 12: Side Panel Removal

    Supervisor 3000 Installation Instructions Side Panel Removal After removing the (2) end panels from a cabinet, remove the (4) side panels. A single side panel is attached using pins and a Velcro strip. To remove the side panels, carefully pull the bottom-end of the panel towards you to disengage the Velcro and slide each side panel toward the end of the cabinet until it stops and then pull it up and away from the cabinet.

  • Page 13: Lid Removal

    Supervisor 3000 Installation Instructions Lid Removal Loosen the (4) thumbscrews under the lid (the thumbscrews are located at the end of the cabinet; two on each end; there is a total of 4 thumbscrews) and remove the lid by lifting the lid carefully off the turnstile. See [Figure 8] for more details.

  • Page 14: Turnstile Layout

    Supervisor 3000 Installation Instructions Turnstile Layout With the side panels and lids removed, confirm that the cabinets are laid out such that one side of the lane contains the master controller cabinet components and the other side of the lane contains the slave cabinet components. The correct layout for the turnstile master/slave controller board properties is shown in [Figure 9].

  • Page 15: Baseplate Assembly (Optional)

    Supervisor 3000 Installation Instructions Baseplate Assembly (Optional) An optional SU3000 baseplate may be purchased with the SU3000 turnstile. A baseplate enables installation of the SU3000 turnstile on a solid foundation without the need to drill holes in the ground. The baseplate also provides concealed conduit channels for wiring all power and communication cables.

  • Page 16: Installation Instructions

    Supervisor 3000 Installation Instructions Installation Instructions Anchoring the Turnstile NOTE The lane 1 master cabinet is always the right most cabinet in relation to the unsecured side. Place the master cabinet and the slave cabinet in the determined location [see dimensions - Figures 3 -4].
  • Page 17 Supervisor 3000 Installation Instructions Anchoring the Turnstile (cont.) Fig. 14 Marking Anchor Holes Use a pencil and mark each mounting hole location [Figure 14]. There will be a total of four (4) mounting holes per cabinet. Remove the cabinets when complete.

  • Page 18: Internal Card Reader Installation

    Supervisor 3000 Installation Instructions Internal Card Reader Installation Fig. 16 Removing Status Light Board Card readers used in connection with the site access control system are not included with the SU3000. The SU3000 has sufficient room for the installation of small mullion or slim style proximity card readers.

  • Page 19: Wiring Instructions

    Supervisor 3000 Installation Instructions Wiring Instructions Primary Power Fig. 18 Power Terminal Block NOTE FOR EXTERNAL DC POWER SUPPLY INSTALLATION INSTRUCTIONS, REFER TO APPENDIX C ON PAGE 34. IMPORTANT 110VAC and 220VAC primary power (unless ordered otherwise) must be hard wired in place. It is strongly recommended that a licensed electrician perform this procedure in accordance with all applicable local codes.

  • Page 20: I/O Control Board (13-0328 Rev. F)

    Supervisor 3000 Installation Instructions I/O Control Board (13-0328 Rev. F) Signal Inputs and Outputs Master Cabinet Fig. 20 To / From Access Control System Inputs Signal inputs from outside systems are wired into the SU3000’s I/O control board. There are two types of input signals, momentary dry contacts (MDC) and sustained dry contacts (SDC).

  • Page 21: I/O Control Board (13-0328 Rev. F) Terminal Descriptions

    Supervisor 3000 Installation Instructions I/O Control Board (13-0328 Rev. F) Terminal Descriptions J2 Output Contacts J1 Input Contacts Pin # Function Contact Function & Behavior Pin # Function Contact Function & Behavior Name Description Type Description Name Description Type Description...

  • Page 22: Configuring Passage Modes

    Supervisor 3000 Installation Instructions Configuring Passage Modes The SU3000 provides bi-directional access control in conjunction with a facility access control system. For bi-directional applications, the entry and exit directions can be individually configured to different passage modes to suit facility requirements.
  • Page 23 Supervisor 3000 Installation Instructions Setting Free Passage Mode (I/O Control Board) Fig. 22 Entry Direction Locate the ENTPAS and GND Entry Direction terminals. Using a wire jumper, connect the ENTPAS and GND terminals [Figure 22]. Exit Direction Exit Direction Locate the EXTPAS and GND terminals.

  • Page 24: Ethernet Communication (Optional)

    Port Post-Installation Functions Check Alvarado turnstiles are thoroughly inspected and tested for proper performance prior to being shipped. Perform the following function checks to verify the turnstiles have been installed properly and are fully operational. If any problems are encountered during the functions check, refer to the Troubleshooting section on Page 31.

  • Page 25: Operating Modes

    Supervisor 3000 Installation Instructions Operating Modes The SU3000 offers the following user-configurable operational modes. Refer to the SU3000 User Guide for more information on SU3000 operating modes and configuration instructions. Normally Closed The barrier arms are up, securing the turnstile. Upon receipt of an authorization signal from an access control system the barrier arms move down to the open position, allowing a single passage in the authorized direction.

  • Page 26: Testing Lane Functionality

    Supervisor 3000 Installation Instructions Testing Lane Functionality Perform the following turnstile functionality tests to validate basic turnstile operation. Tests are provided for Controlled Passage, Free Passage, and No Passage modes. The following is assumed (Controlled Passage mode tests only): •...
  • Page 27 Supervisor 3000 Installation Instructions Testing Turnstile Functionality (cont.) FREE PASSAGE MODE TEST PROCEDURE TURNSTILE RESPONSE Enter the turnstile and complete a passage. • User Status Light green arrow is Free Passage flashing. Entry / Exit • Open / Closed Status Light is flashing Secured Side green.

  • Page 28: Testing Lane Key Control (Optional)

    Supervisor 3000 Installation Instructions Testing Lane Key Control (Optional) Fig. 26 Lane Key Control Switch Locations Optional 3-position lane key control switches may be installed on the turnstile to change passage modes for both directions of travel. Two lane control key switches are installed per lane in the Lane bottom end legs as shown in [Figure 26].

  • Page 29: Testing Ethernet Communication (Optional)

    [Figure 29]. NOTE Ethernet Port 192.168.0.100 is the default IP address configured by Alvarado. If the turnstile has been assigned a different network IP address, ping that IP address instead. Contact your system administrator for network information. A successful ping will result in the message shown in [Figure 26]: Fig.

  • Page 30: Finish The Installation

    Barrier arms, cabinet lids, end covers, and base covers are securely fastened to the turnstile. Wipe Down Turnstile Stainless Steel – Wipe down stainless steel with a damp cloth or use Alvarado's recommended commercial products (see SU3000 User Guide). Powder Coated - Wipe down power coated surfaces with a damp cloth.

  • Page 31: Troubleshooting

    Locate the motor controller board fuses [Figure 31]. Using a multimeter, check the boot. board fuse is 5VDC 3A and 12VDC 2A fuses for continuity. If a fuse is blown, contact Alvarado for a blown. replacement. NOTES: If a user status display or open / closed status light is out, this may indicate the 5VDC 3A fuse is blown.

  • Page 32: Appendix A - Setting The Home Position

    Supervisor 3000 Installation Instructions Appendix A - Setting the Home Position Locate the motor controller board in the master or Fig. A1 Motor Controller Boards center cabinet [Figure A1]. The (D2) LED will be blinking indicating normal operation mode. Press the 'Test Mode' button for two seconds. The (D2) LED will be lit solid.

  • Page 33: Appendix B - Multi-Lane Conduit Requirements

    Supervisor 3000 Installation Instructions Appendix B - Multi-Lane Conduit Requirements Two-Lane Configuration LANE 2 LANE 1 Slave Center Master Cabinet Cabinet Cabinet Three-Lane Configuration LANE 3 LANE 2 LANE 1 Slave Center Center Master Cabinet Cabinet Cabinet Cabinet Symbology Description...

  • Page 34: Appendix C - External Dc Power Supply Enclosure Installation (Optional)

    One power supply is required per lane. Each power supply enclosure can house up to three power supplies. The power supplies are pre-installed at Alvarado prior to shipping. Make sure to locate all required components, and verify the correct number of power supplies are present prior to beginning installation.
  • Page 35 Supervisor 3000 Installation Instructions Connect Primary Power to Enclosure(s) Fig. C3 Primary Power Terminal Block NOTE Primary power wiring and connectors are not supplied by Alvarado. Conduit Hole The primary wiring lines for 110VAC and 220VAC consist of the following:...
  • Page 36 If you do not require all twelve connectors, only use what is needed. Due to the differences of each installation scenario, 24VDC wire is not supplied by Alvarado. See the recommendations below for selecting the best wire for your installation.
  • Page 37 Supervisor 3000 Installation Instructions External DC Power Supply Connection Diagram Fig. C6 Connection Diagram TO CIRCUIT BREAKER 110VAC / 220VAC INPUT POWER SUPPLY ENCLOSURE 24VDC OUTPUT LANE 3 LANE 2 LANE 1 PUD3628R1-2 For assistance: support@alvaradomfg.com +1 (909) 591-8431 Page 37...
  • Page 38 Supervisor 3000 Installation Instructions Power Supply Enclosure Dimensions Fig. D7 Dimensions 15.80[401.4] 9.50[241.3] 6.23[158.1] 110 / 220VAC 24VDC CONDUIT HOLE CONDUIT HOLES Page 38 For assistance: support@alvaradomfg.com +1 (909) 591-8431 PUD3628R1-2...

  • Page 39: Appendix D - Crossover Cable Connection Diagrams

    Supervisor 3000 Installation Instructions Appendix D - Crossover Cable Connection Diagrams One-Lane Configuration SLAVE MASTER Master Cabinet Slave Cabinet Two-Lane Configuration LANE 1 LANE 2 SLAVE MASTER SLAVE MASTER Center Cabinet Master Cabinet Slave Cabinet Three-Lane Configuration LANE 2 LANE 3...

  • Page 40: Revision History

    Supervisor 3000 Installation Instructions Revision History Revision Date Author Description 05/20/14 A. Flores Original document. 07/14/14 A. Flores Added "Configuring Passage Modes" section. 11/13/15 A. Flores Updated crossover cable length to 8'. Appendix B - Multi-Lane Conduit Requirements Appendix C - External DC Power Supply Enclosure Installation...
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  • Page 42 © 2014 Alvarado Manufacturing Company, Inc. This work may not be reproduced, published or redistributed, in whole or in part, without the express prior written permission of Alvarado.

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