Alvarado MSTT-3 Installation And Operation Instruction Manual

Alvarado MSTT-3 Installation And Operation Instruction Manual

Tandem full height maximum security turnstile
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TANDEM FULL HEIGHT MAXIMUM SECURITY TURNSTILE
Installation and Operation Instructions
Alvarado Manufacturing Company, Inc.
12660 Colony Street, Chino, CA 91710
Toll Free: (800) 423-4143
Fax: (909) 628-1403
information@alvaradomfg.com
www.alvaradomfg.com
PUD3227R1-7

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  • Page 1 TANDEM FULL HEIGHT MAXIMUM SECURITY TURNSTILE Installation and Operation Instructions Alvarado Manufacturing Company, Inc. 12660 Colony Street, Chino, CA 91710 Toll Free: (800) 423-4143 Fax: (909) 628-1403 information@alvaradomfg.com www.alvaradomfg.com PUD3227R1-7...
  • Page 2: Table Of Contents

    Full Height Tandem Installation Instructions Contents Contents..................................2 Safety Precautions................................3 Safety Icons..................................3 Compliance and Standards............................. 4 Installation Tools................................4 Parts List..................................5 Before You Begin................................6 Common Terms................................6 Installation Instructions..............................7 Installation Locations.
  • Page 3: Safety Precautions

    De plus, bien former les nouveaux utilisateurs à leur intégration au système. • NE PAS utiliser des pièces ne provenant pas du Alvarado pour réparer un tourniquet endommagé. • Suivez strictement les instructions de manutention pour déplacer ou soulever le tourniquet lors de l'installation •...
  • Page 4: Compliance And Standards

    Full Height Tandem Installation Instructions Compliance and Standards This page defines the product labels required for compliance with UL Electrical Testing Laboratory and International CE standards. International CE standards: UL294, 6e, UL325 Testing Laboratory Standards: a. Label (2) the Fuse Specification. a.
  • Page 5: Parts List

    If there are parts missing and/or damaged, please stop the installation and contact Alvarado. Alvarado full height turnstiles share common components across models. The parts list below is NOTE for the MSTT and MSTT-X models only. Reference appendix A-B to see alternate components used on other models.
  • Page 6: Before You Begin

    Before You Begin This manual focuses on the installation of Alvarado full height turnstiles, using the MSTT and MSTT-X as the basis of instruction. Most steps are identical across models. Differences in components or installation process are called out, as applicable.
  • Page 7: Installation Instructions

    Full Height Tandem Installation Instructions Installation Instructions NOTE Install the turnstile on a 8' x 6' level concrete slab. The slab must be a minimum of 4" thickness. The turnstile may only be installed on concrete. Do not install the turnstile on asphalt.
  • Page 8: Bottom Bearing Plate Installation

    Full Height Tandem Installation Instructions Bottom Bearing Plate Installation Place the bottom bearing plate over the turnstile and Roto intersecting lines. Mark the center location of all four anchor holes for the bottom bearing plate (Figure 2). Set aside the Fig.
  • Page 9: Yoke Installation

    Full Height Tandem Installation Instructions Yoke Installation NOTES Do not use a single Yoke as a template when multiple turnstiles are installed, as Yoke dimensions may vary slightly from Yoke to Yoke. Fig. 6 DIMENSIONS SHOWN ARE FOR MSTT NOTE MODELS.
  • Page 10: Roto Installation

    Full Height Tandem Installation Instructions Roto Installation NOTE 12 Arms 13 Arms Fig. 10 For the MSTT and CLSTT models, the Roto with 13 arms must be installed on the right side (as viewed from the unsecured/entry side) and the Roto with 12 arms must installed on the left side (Figure 10).
  • Page 11: Top Channel Installation

    Full Height Tandem Installation Instructions Top Channel Installation A minimum of two people is required to Fig. 13 complete the installation of the Top Allen Head Screw Channel. ⅛" Allen Wrench Remove the cover from the Top Channel using a ⅛"...
  • Page 12: Ov Installation

    Full Height Tandem Installation Instructions Top Channel Installation (Cont) Fig. 15 The Top Channel mounting holes are located at each end of the Top Channel (Figure 15). A. Yoke - Insert four ½" x 2¾" hex head bolts, from the underside of the Top Channel, up through the mounting holes and secure with four ½"...
  • Page 13 Full Height Tandem Installation Instructions OV Installation (Cont) Gently slide the OV between the two installed Rotos (Figure 17). NOTES Each Roto may need to be slightly rotated while installing the OV. See "Key Override" section if the Roto will not rotate.
  • Page 14 Full Height Tandem Installation Instructions OV Installation (Cont) Remove the mounting hardware that was installed in Step 3. Slide the OV forward, exposing the marked mounting locations. Fig. 18 Using a ⅝" concrete drill bit, drill four anchor holes, 3" in depth, at the center of each marked location in ⅜"...
  • Page 15: Guard Plate Installation

    Full Height Tandem Installation Instructions Guard Plate Installation Slide the wide end of the Guard Plate, (notched Fig. 20 end first) between the Top Channel and the top of the Yoke (Figure 20). Insert one ½" x 1" hex head bolt and ½" flat washer, from the underside of the Guard Plate, up through the Top Channel mounting hole and secure with one ½"...
  • Page 16: Final Mechanical Installation Steps

    Full Height Tandem Installation Instructions Final Mechanical Installation Steps Be sure that the turnstile is level NOTE before performing the following step(s). The anchor bolts (22 total) and the Top Channel mounting bolts should be tightened to Fig. 23 40 ft-lbs using a torque wrench and appropriate sockets.
  • Page 17: Conduit Instructions

    Full Height Tandem Installation Instructions Conduit Instructions The installer can run power primary conduit to any of the locations shown in (Figure 25). Separate conduit can be run to each side of the Top Channel lid, or conduit can be run to one side of the Top Channel lid and with connecting conduit between the two junction boxes.
  • Page 18: Electrical Wiring Instructions

    2.6 ohms. Use a licensed electrician to perform this procedure adhering to all local electrical codes. NOTE In the event the transformer needs to be replaced, it must be replaced with Alvarado P/N 10-3008A (110V) or 10-3003F (220V) as specified in UL File BP20972, Projects 4787469780, 4787461699.
  • Page 19: Turnstile Control Board Layout

    Full Height Tandem Installation Instructions Turnstile Control Board Layout Fig. 27 CCW CW X 5 R G Y X 5 R G Y LEGEND Item Name SW4 Layout Fig. 27A CCW Test Activation Switch (SW7) Access Control Activation - CCW Clockwise Fail Lock Clockwise Fail Safe Access Control Activation CW...
  • Page 20: Terminal Descriptions

    This feature can be used to output a “count” signal to Count Clockwise Direction an external system such as Alvarado’s GateWatch or to provide feedback to the access control system that a turnstile rotation has taken place. Confirmation signal upon turnstile...
  • Page 21 - Right Hand/Clockwise Direction This feature can be used to output a “count” signal to Count an external system such as Alvarado’s GateWatch or to provide feedback to the access control system that a turnstile rotation has taken place. Confirmation signal upon turnstile rotation -...
  • Page 22: Sw4 Dip Switch Descriptions

    Full Height Tandem Installation Instructions SW4 DIP Switch Descriptions SW4 Layout (Figure 27B) LEFT / OFF Switch Switch RIGHT / ON Position Position Sets solenoid control for the Clockwise direction in fail lock CWFL Sets solenoid control for the Clockwise direction in fail configuration.
  • Page 23: User Activation And Passage Instructions

    After walking through the turnstile, the turnstile arms will continue to rotate, completing the 120° rotation. Taking long steps could cause the trailing arm section to strike your heels. Heel and arm guards are an option that can be purchased from Alvarado. Step completely out of the turnstile.
  • Page 24: Post-Installation Checklist

    Top channel cover is in place. Finish Stainless Steel (Uncoated) – wipe down the entire turnstile with clean water or use the Alvarado recommended commercial products (see Cleaning and Maintenance Section). Stainless Steel (units with optional coating) – wipe down entire turnstile with clean water.
  • Page 25: Troubleshooting

    The steps contained in this Troubleshooting section are the most common issues that may arise during the operation of the unit. If the provided steps do not resolve the issue, please contact Alvarado Technical Support (909-591-8431). The built-in key locks provide override functionality. Verify that locks are not in the override position before performing any troubleshooting procedures.
  • Page 26 Full Height Tandem Installation Instructions Troubleshooting (Cont) Fail-safe direction will not unlock Power Issues Cause Solution Reference Green LED is OFF 1. Verify that the power switch is in the ON position and that primary power is Fig. 15A - Power switch provided to the turnstile.
  • Page 27 Full Height Tandem Installation Instructions Troubleshooting (Cont) Fail-safe direction will not re-lock (cont) Electronic Issues Cause Solution Reference Optical sensors are dirty Use an alcohol-moistened Q-tip to clean the optical sensor(s) and retest. Fig. 29 (M) Optical sensors misaligned Verify that cam flag passes freely through the optical sensor assembly. Fig.
  • Page 28 Full Height Tandem Installation Instructions Troubleshooting (Cont) Fail-lock direction will not re-lock Power Issues Cause Solution Reference Green LED is OFF 1. Verify that the power switch is in the ON position and that primary power is Fig. 15A - Power provided to the turnstile.
  • Page 29 Full Height Tandem Installation Instructions Troubleshooting (Cont) Self-Centering Adjustment Fig. 30 4.50”* Centering Shoe Tension Springs 9/16” Wrench Back Plate Tension Spring Lock Bolt Back Plate Lock Nut Lock Nut Lock Bolt 9/16” Socket and Socket Wrench Dimension shown with Roto in the “home” position (no-load on tension springs). Tools: 9/16”...
  • Page 30: Cleaning And Maintenance

    Full Height Tandem Installation Instructions Cleaning and Maintenance The frequency of interior maintenance will depend on how often the turnstile is used, the type of personnel using the turnstile and the environment. Installed turnstiles should be inspected once during the first 30 days after installation. Thereafter, follow the maintenance schedule on the following pages.
  • Page 31 Rusted surfaces and even damaged pitted surfaces can generally be cleaned with the MAAS product but highly damaged areas may require chemical passivation. To chemically passivate stainless steel, Alvarado recommends the use of a citric acid product, CitriSurf2310, available from Stellar Solutions (www.citrisurf.com). This product is especially formulated to clean and passivate stainless steel and can be used in the field.
  • Page 32: Lubrication

    6 Months 1 years Teflon using DuPont Teflon Non-Stick Dry-Film Lubricant lubricant. Non-Stick NOTE: Use only Alvarado springs and only the springs designated for the Dry-Film location and use purpose. Turnstile springs are not interchangeable and should Lubricant be used in designated locations only.
  • Page 33 Full Height Tandem Installation Instructions Lubrication (Cont) Fig. 32 Springs (Figure 32) Lubricate spring contact points with DuPont Teflon Non- Lock Arm Stick Dry-Film Lubricant. Place lubricant on spring body Return by adding 1 drop on contact points. Spring Solenoid Spring Fig.
  • Page 34: Appendix A - Cpstt Installation

    CPSTT Installation Instructions Appendix A - CPSTT Installation These instructions are for installing the Yoke section of the CPSTT. When complete, please refer back to the "Roto Installation" section. CPSTT Illustrated Parts List Yoke Roto (Qty 2) (Qty 2) (Qty 1) Yoke Mounting Yoke Mounting Channel - Lower...
  • Page 35: Yoke Installation

    CPSTT Installation Instructions Yoke Installation Use a pencil and trace the entire outline of the yoke assembly (Figure A3). Locate the four (4) Yoke mounting channels. Position Fig. A3 the mounting channels within the traced outline, as noted in Step 3. All mounting channels should be placed 4"...
  • Page 36 rst. Use a hammer to tap the anchor into place, if ” Concrete Drill Bit needed. Ensure that the anchor is ush with the concrete oor. CPSTT Installation Instructions Yoke Installation (Cont) Place one lower mounting channel over a mounting hole. Insert and tighten one "...
  • Page 37 CLSTT Installation Instructions Yoke Installation (Cont) Yoke Upper Mounting Channel Installation Place each upper mounting channel inside the Yoke upper channel (Figure A9). Align mounting channel Fig. A9 with the pre-drilled hole (Figure A9 - Inset) . Upper Channel Use a 9/64" drill bit and pre-drill a mounting hole Upper Mounting into the center of each upper mounting channel.
  • Page 38: Appendix B - Clstt Installation

    CLSTT Installation Instructions Appendix B - CLSTT Installation These instructions are for installing the Yoke section of the CLSTT. When complete, please refer back to the "Roto Installation" section. CLSTT Illustrated Parts List Yoke Roto (Qty 2) (Qty 2) (Qty 1) Yoke Mounting Yoke Mounting Channel - Lower...
  • Page 39: Appendix C - Fail-Lock / Fail-Safe Spring And Solenoid Configurations

    Full Height Tandem Installation Instructions Appendix C - Fail-lock / Fail-safe Spring and Solenoid Configurations Clockwise Fail-lock / Fail-safe Spring and Solenoid Configurations - Adjustable Solenoid For use with turnstiles that utilize a slotted solenoid mounting bracket, allowing adjustment of NOTE the solenoid position.
  • Page 40 Full Height Tandem Installation Instructions Appendix C - Fail-lock / Fail-safe Spring and Solenoid Configurations (Cont) Counter-Clockwise Fail-lock / Fail-safe Spring and Solenoid Configurations - Adjustable Solenoid For use with turnstiles that utilize a slotted solenoid mounting bracket, allowing adjustment of NOTE the solenoid position.
  • Page 41 Full Height Tandem Installation Instructions Appendix C - Fail-lock / Fail-safe Spring and Solenoid Configurations (Cont) Clockwise Fail-lock / Fail-safe Spring and Solenoid Configurations - Fixed Solenoid For use with turnstiles that utilize fixed solenoid mounting positions. NOTE Fail-safe Fail-lock CW Lock CW Lock (Silver)
  • Page 42 Full Height Tandem Installation Instructions Appendix C - Fail-lock / Fail-safe Spring and Solenoid Configurations (Cont) Clockwise Fail-lock / Fail-safe Spring and Solenoid Configurations - Fixed Solenoid For use with turnstiles that utilize fixed solenoid mounting positions. NOTE Fail-safe Fail-lock Lock Arm (Red) Lock Arm...
  • Page 43: Appendix D - Key Override Adjustable Cam Installation

    Full Height Tandem Installation Instructions Appendix D - Key Override Adjustable Cam Installation Clockwise Removal / Installation Fig. 1 Fig. 2 Non-Override Non-Override Slotted KO Non-slotted KO Cam KO Cam KO Cam Mounting Screw Mounting Screw Rotate the key lock to the non-override position; Install slotted KO cam.
  • Page 44: Counter-Clockwise

    Full Height Tandem Installation Instructions Appendix D - Key Override Adjustable Cam Installation (Cont) Counter-Clockwise Removal / Installation Fig. 1 Fig. 2 Non-Override Non-Override Slotted Non-slotted KO Cam KO Cam KO Cam Mounting Screw KO Cam Mounting Screw Rotate the key lock to the non-override position; Install slotted KO cam.
  • Page 45: Revision History

    Full Height Tandem Installation Instructions Revision History Revision Date Author Description 10/30/14 A. Flores Added fire alarm system connection to turnstile control board section. 11/10/15 A. Flores SW4 DIP switch 8 configures OPN inputs as either normally open (N.O.) or normally closed (N.C.). Replaced Tri-Flow Lubricant with DuPont Teflon Non-Stick Dry- Film Lubricant.
  • Page 46 12660 Colony Street, Chino, CA 91710 Toll Free: (800) 423-4143 Fax: (909) 628-1403 information@alvaradomfg.com www.alvaradomfg.com © 2014 Alvarado Manufacturing Company, Inc. This work may not be reproduced, published or redistributed, in whole or in part, without the express prior written permission of Alvarado.

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