SKF LINCOLN CLP Assembly Instructions Manual
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SKF LINCOLN CLP Assembly Instructions Manual

Lubrication pump for progressive systems
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Assembly Instructions
Lubrication pump CLP
for progressive systems
Created on:
13.01.2022
Document no.:
951-171-064-EN
Version:
07
Read these instructions before
installation or start-up of the
product and keep them readily
available for consultation.

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Summary of Contents for SKF LINCOLN CLP

  • Page 1 Assembly Instructions Lubrication pump CLP for progressive systems Created on: 13.01.2022 Document no.: 951-171-064-EN Version: Read these instructions before installation or start-up of the product and keep them readily available for consultation.

  • Page 2: Directive 2006/42/Ec, Appendix Ii Part 1 B

    The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
  • Page 3 Appendix to Declaration of Incorporation in accordance with 2006/42/EC, Annex II, No. 1 B Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and fulfilled. Any essential health and safety requirements not listed here are not relevant to this product. Table 1 Appendix to Declaration of Incorporation Valid for: P253 AC/DC Smart lubricant feed pumps...

  • Page 4: Masthead

    Training www.skf.com/lubrication We conduct detailed training in order to enable maximum safety and efficiency. We recommend taking advantage of this training. Berlin Plant For further information, contact your authorized SKF dealer or Motzener Strasse 35/37 the manufacturer. 12277 Berlin Germany Tel.

  • Page 5: Table Of Contents

    5.5.3 Storage period more than 18 months ....20 Table of contents 6. Assembly ..................21 6.1 Installation dimensions ............21 Original EC Declaration of Incorporation in accordance with 6.2 Installation bores ..............21 Directive 2006/42/EC, Appendix II Part 1 B ..... 2 6.3 Setting the delivery rate on pump element R ....
  • Page 6 15.3 CL_-__1XY/Z_-X_FX-___X-MXX(7)(7)_ ......41 15.4 CL_-__1XY/Z_-X_FX-___X-M(A)(A)(7)(7)_ ...... 42 15.5 CL_-__1XX_-X_FX-___X-MXX(7)(7)_ ......43 15.6 CL_-__1XX_-X_FX-___X-M(A)(A)(4)(4)_ ......44 15.7 CL_-__XXY/Z_-X___-___X-MXX(7)(7)_ ......45 15.8 CL_-__XXX_-X__X-___X-MXX(4)(4)_ ......46 15.9 CL_-__1XY/Z_-X_FX-___X-X(A)(A)(W)(W)_ ....47 15.10 CL_-__1XX_-X_FX-___X-X(A)(A)(W)(W)_ ..... 48 15.11 CL_-__XXY/Z_-X___-___X-XXX(W)(W)_ ....... 49 15.12 CL_-__XXX_-X___-___X-XXX(W)(W)_......50 15.13 China RoHS Table ............51...

  • Page 7: Safety Alerts, Visual Presentation, And Layout

    1. Instruction steps: These indicate a chronological sequence Safety alerts, visual of instruction steps. The numbers of the steps are in bold and are followed by a period. If a new activity follows, the presentation, and layout numbering starts again at “1.” –...

  • Page 8: Safety Instructions

    Tasks in the context of repair or maintenance work may be 1. Safety instructions carried out only with the spare parts and accessories offered by SKF for the respective product. 1.1 Intended use Any unclear points regarding proper condition or correct assembly/operation must be clarified.

  • Page 9: First Start-Up, Daily Start-Up

    The components used must be suitable for the intended use 1.7 Referenced documents and the applicable operating conditions, e.g. max. operating In addition to this manual, the following documents must be pressure and ambient temperature range, and must not be observed by the respective target group: subjected to torsion, shear, or bending.

  • Page 10: Note On The Type Plate

    1.13 Note on UL mark 1.9 Note on the type plate The UL Mark certifies that the product has UL The type plate provides important data such as the type certification of compliance with U.S. and Canadian designation, order number, and sometimes regulatory safety regulations.

  • Page 11: Residual Risks

    1.19 Residual risks Table 2 Residual risks Residual risk Possible in lifecycle Avoidance / Remedy Personal injury / property damage due A B C G H K Unauthorized persons must be kept away. Nobody is to falling of hoisted parts. allowed to be present below hoisted parts.

  • Page 12: Lubricants

    Solid lubricants may only be used after prior consultation with make the selection in consultation with the supplier of the SKF. When solid lubricants are used in lubrication systems, the lubricant. If you have no or little experience in selecting following rules generally apply: lubricants for lubrication systems, please contact us.

  • Page 13: Overview, Functional Description

    Pump housing, flat upper part 3. Overview, functional The pump housing with flat upper part (12a) is standard on pumps without an M12 plug. description 3.2 Electrical connections In the following you will find an overview of the most important functions and equipment features of the pump described in this The electrical connections (10.1 to 10.4) are used for the manual.

  • Page 14: Button For Additional Lubrication

    < 3.3 Button for additional lubrication NOTICE Damage to the main machine from pump On pumps without control, there can optionally be a button (14) failure due to empty reservoir on the right or the left of the upper part of the pump housing, to trigger an additional lubrication.

  • Page 15: Technical Data

    4. Technical data Table General technical data Operating pressure 270 bar max. Installation position vertical Ambient temperature -25 °C to 65 °C sound pressure level < 70 dB (A) Pump elements max. 2 pieces Weight (empty) 5 kg Reservoir volume 1 liter nominal Approved lubricants Lubrication greases from NLGI 0 up to NLGI 2...

  • Page 16: Diagram Relative Duty Cycle

    4.1 Diagram relative duty cycle Table 5 A = Pump runtime in minutes B = Minimum pause time in minutes 4.2 Tightening torques Fig. 8 Pump at the place of use 10 Nm ± 1.0 Nm 7.40 ft.lb. ± 0.74 ft.lb. Plug screw in housing 10 Nm ±...

  • Page 17: Hydraulic Connection Diagrams

    4.3 Hydraulic connection diagrams Fig. 9 Pump with follower plate Pump with follower plate and low-level signal Table 6 Hydraulic connection diagram following ISO 1219-1:2019-01 1 = Reservoir 5 = Low-level signal 2 = Pump P = Pressure line 3 = Filler fitting...

  • Page 18: Type Identification Code

    4.4 Type identification code PUMP - CLP - - X 3 F X - Certifications X: = CE E: = CE + ECE (E1) mark Medium G: Lubrication grease NLGI 0 up to and including NLGI 2 Fill level monitoring X: None 1: With low-level signal Control element...
  • Page 19 Table 7 Outlets Code Outlet Code Outlet Filler nipple Pump element Cartridge filling Pump element Cartridge filling (screw-in, sleeve M26x1.5) Pump element Filler coupling (plug-in, with filter) Pump element KR (adjustable) Filler coupling (plug-in, without filter) Closed (plug screw) Table 8 Electrical connections Top right / top left Bottom left / bottom right...

  • Page 20: Delivery, Returns, Storage

    5. Delivery, returns, storage 5.4 Storage temperature range For parts not filled with lubricant, the permitted storage 5.1 Delivery temperature is the same as the permitted ambient temperature range (see “Technical data”). After receipt of the shipment, it must be inspected for any shipping damage and for completeness according to the 5.5 Storage conditions for products filled shipping documents.

  • Page 21: Assembly

    6.2 Installation bores 6. Assembly < NOTICE Observe the safety instructions and the technical data in this Risk of damage to the superior manual. Additionally, during assembly pay attention to the machine and to the pump following: Drill the mounting bores on non-load-bearing •...

  • Page 22: Setting The Delivery Rate On Pump Element R

    To carry out the assembly proceed as follows: 6.3 Setting the delivery rate on pump 1. Remove the closure plug from the pump element (5). 2. Screw the pressure control valve (5.3) into the pump element element R (5). Tightening torque = 6 Nm -0.5 Nm. 3.

  • Page 23: Electrical Connection

    always be arranged so that air inclusions cannot form Carry out the electrical connection according to the connection anywhere. type of the specified pump. • Install lubricant metering devices at the end of the main 1. Tailor the required cables according to the respective lubricant line such that the outlets of the lubricant metering connection diagram or use pre-fabricated cables for the devices point upwards wherever possible.

  • Page 24: First Start-Up

    7. First start-up In order to warrant safety and function, a person assigned by the operator must carry out the following inspections. Immediately eliminate detected deficiencies. Deficiencies may be remedied by an authorized and qualified specialist only. Chart 1 7.1 Inspections prior to initial start-up YES NO □...

  • Page 25: Triggering An Additional Lubrication Cycle

    7.3 Triggering an additional lubrication cycle To trigger an additional lubrication cycle proceed as follows: 7.3.1 1. Press the optional push button Additional lubrication (14). Additional lubrication takes place as long as the push button is pressed. The push button is located at the right or left side of the upper part of the pump housing.

  • Page 26: Operation

    8.2 Regular filling with a transfer pump 8. Operation 1. Connect the filling pump to the fill connection (7.1). SKF products operate largely automatically. 2. Switch on the filling pump and fill the reservoir up to just The activities required during normal operation are limited below the - MAX - marking.

  • Page 27: Regular Filling Via The Filler Nipple

    8.4 Regular filling via the filler nipple 1. Connect the fill connection of the filling pump to the filler nipple (4). 2. Switch on the filling pump and fill the reservoir up to just below the - MAX - marking. 3.

  • Page 28: Maintenance And Repair

    9. Maintenance and repair 9.1 Maintenance Regular and appropriate maintenance is a prerequisite to detect and clear faults in time. The specific time lines have to be determined, verified at regular intervals and adapted, if necessary, by the operator based on the operating conditions. If needed, copy the table for regular maintenance activities.

  • Page 29: Cleaning

    10. Cleaning 10.4 Cleaning the filter of the filling connection 10.1 Basics If the filter of filling connection 169-460-406 requires cleaning Cleaning should be carried out in accordance with the operator's due to contamination, proceed as follows: own company rules, and cleaning agents and devices and the 1.

  • Page 30: Cleaning The Vent Pipe

    10.5 Cleaning the vent pipe NOTE The vent pipe is an option that cannot be selected in SKF's online product customization tool, and it is not present in all pumps. The easy-to-clean vent pipe can be ordered separately (see Spare Parts). The use of the vent pipe is recommended if the CLx pump is used in dirty surroundings or if there is a risk that vermin could nest in it (e.g.

  • Page 31: Faults, Causes, And Remedies

    11. Faults, causes, and remedies Table 11 Fault table Fault Possible cause Remedy • Power supply to the pump is interrupted – Superior machine is switched off – Connection cable of pump is loose or defective – External fuse is defective Pump does not run •...

  • Page 32: Repairs

    12. Repairs < WARNING Risk of injury At a minimum, the following safety measures must be taken before any repairs: • Unauthorized persons must be kept away • Mark and secure the work area • Depressurize the product • Isolate the product, and lock and tag it out •...

  • Page 33: Shutdown, Disposal

    13. Shutdown, disposal 13.1 Temporary shutdown Temporary shutdowns should be done by a course of action to be defined by the operator. 13.2 Permanent shutdown, disassembly Permanent shutdown and disassembly of the product must be planned properly by the operator and conducted in compliance with all applicable laws and regulations.

  • Page 34: Spare Parts And Accessories

    14. Spare parts and accessories Spare parts may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. Accessories are used to extend, supplement the functional range or to assemble the product. Table 12 14.1 Pump elements Designation...

  • Page 35: Adapter With Filler Fitting

    Table 15 14.4 Adapter with filler fitting Designation Qty. Part number Fig. Adapter with filler fitting ST 1/4 acc. to SAE including gasket 519-33840-1 Adapter with filler fitting A2 AR 1/4 including gasket 519-33959-1 Adapter with filler fitting ST AR 1/4 including gasket 519-33955-1 Protective cap for filler fitting (red) 898-210-050...

  • Page 36: Grease Port, Swiveling With Filter

    Table 19 14.8 Grease port, swiveling with filter Designation Pcs. Item number Figure Optional grease port with nipple for quick-release coupling, 995-997-296 for filling with lubrication grease from below via the lower part of the housing with filter (320 μm) Table 20 14.9 Grease port, plug-in Designation...

  • Page 37: Grease Port With Lubricant Return

    Table 22 14.11 Grease port with lubricant return Designation Pcs. Item number Figure Optional grease port for filling with lubricant from below via 995-997-300 the lower part of the housing, with R1/4 grease fitting to DIN 71412 and lubricant return via compression connector to DIN 2353-L for Ø...

  • Page 38: Mounting Brackets

    Table 25 14.14 Mounting brackets Designation Qty. Part number Fig. Mounting brackets 5590-00000015 Consisting of: 2 x Mounting bracket 4 x Washer 8.4 DIN 7349 Table 26 14.15 Power lead Designation Pcs. Item number Figure Power lead 10 m with bayonet connector (4/2-pin) 664-34167-9 Power lead 10 m with bayonet connector (7/5-pin) 664-34428-3...

  • Page 39: Appendix

    15. Appendix 15.1 Connection diagrams Table 28 Cable colors in accordance with IEC 60757 Abbreviation Color Abbreviation Color Abbreviation Color Abbreviation Color Black Green White Pink Brown Yellow Orange Turquoise Blue Violet Gray NOTE Not all terms and symbols have to be included in every terminal diagram. If there is more than one terminal diagram in a manual, you can tell which pump variant a diagram is for by looking at the details of the type identification code specified on each terminal diagram.

  • Page 40: Overview Of Cables And Possible Connections

    15.2 Overview of cables and possible connections Table 30 Plug Color Item number Length Cross-section Enclosure rating 664-34428-3 10 m 7 x 1.5 mm IP6K9K Bayonet, 7-pin A-coded RD/YE BN/YE 664-34167-9 10 m 4 x 0.5 mm IP6K9K WH/RD WH/BN Bayonet, 4-pin A-coded 664-36078-7...
  • Page 41 15.3 CL_-__1XY/Z_-X_FX-___X-MXX(7)(7)_ NOTE For the meaning of each detail of the type identification code, see the type identification code in this manual. The actual type identification code details of your pump can be found on the type plate on the pump. Table 31 Terminal diagram valid for pumps with the following equipment features ...
  • Page 42 15.4 CL_-__1XY/Z_-X_FX-___X-M(A)(A)(7)(7)_ Table 32 Terminal diagram valid for pumps with the following equipment features    7-pin bayonet connector Button for additional lubrication Low-level signal    4-pin M12 connector (A-coded) 12 or 24 VDC Mobile applications Fig. 25 1) Contact closes at minimum fill level...
  • Page 43 15.5 CL_-__1XX_-X_FX-___X-MXX(7)(7)_ Table 33 Terminal diagram valid for pumps with the following equipment features    7-pin bayonet connector Low-level signal 12 or 24 VDC   Mobile applications Fig. 26 1) Contact closes at minimum fill level...
  • Page 44 15.6 CL_-__1XX_-X_FX-___X-M(A)(A)(4)(4)_ Table 34 Terminal diagram valid for pumps with the following equipment features    1 x 4-pin M12 connector (A-coded) Low-level signal 12 or 24 VDC   1 x 4-pin bayonet connector Mobile applications Fig. 27 1) Contact closes at minimum fill level...
  • Page 45 15.7 CL_-__XXY/Z_-X___-___X-MXX(7)(7)_ Table 35 Terminal diagram valid for pumps with the following equipment features    1 x 7-pin bayonet connector Button for additional lubrication 12 or 24 VDC   Mobile applications Fig. 28...
  • Page 46 15.8 CL_-__XXX_-X__X-___X-MXX(4)(4)_ Table 36 Terminal diagram valid for pumps with the following equipment features    1 x 4-pin bayonet connector 12 or 24 VDC Mobile applications Fig. 29...
  • Page 47 15.9 CL_-__1XY/Z_-X_FX-___X-X(A)(A)(W)(W)_ Table 37 Terminal diagram valid for pumps with the following equipment features    1 x 4-pin M12 connector (A-coded) Button for additional lubrication 24 VDC    1 x rectangular connector Low-level signal Industrial applications Fig.
  • Page 48 15.10 CL_-__1XX_-X_FX-___X-X(A)(A)(W)(W)_ Table 38 Terminal diagram valid for pumps with the following equipment features    1 x 4-pin M12 connector (A-coded) Low-level signal 24 VDC   1 x rectangular connector Industrial applications Fig. 31 1) Contact closes at minimum fill level...
  • Page 49 15.11 CL_-__XXY/Z_-X___-___X-XXX(W)(W)_ Table 39 Terminal diagram valid for pumps with the following equipment features    1 x rectangular connector (3+PE) Button for additional lubrication 24 VDC   Industrial applications Fig. 32...
  • Page 50 15.12 CL_-__XXX_-X___-___X-XXX(W)(W)_ Table 40 Terminal diagram valid for pumps with the following equipment features    1 x rectangular connector (3+PE) 24 VDC Industrial applications Fig. 33...
  • Page 51 15.13 China RoHS Table Table 41...
  • Page 52 ® SKF is a registered trademark of the SKF Group. ™ eLube is a trademark of the SKF Group. © SKF Group 2022 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.

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