SKF Lincoln GTP-C Original Operating Instructions
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SKF Lincoln GTP-C Original Operating Instructions

Mobile filler pump to supply lubricants out of separate grease containers
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Mobile filler pump GTP-C
to supply lubricants out of separate grease containers
Version 03
Original operating instructions
following directive 2006/42/EC
EN

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Summary of Contents for SKF Lincoln GTP-C

  • Page 1 Original operating instructions Mobile filler pump GTP-C following directive 2006/42/EC to supply lubricants out of separate grease containers Version 03...
  • Page 2 Information on the EC declaration of conformity EC declaration of conformity following machinery directive 2006/42/EC, Annex II Part 1 A The manufacturer— SKF Lubrication Systems Germany GmbH, Walldorf Facilities, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf — hereby declares that the machinery...
  • Page 3 - of whatever kind - is prohib- Americas/ Asia/ Pacific ited and is regarded as a violation of SKF Lubrication Business Unit St. Louis, copyright. 5148 N. Hanley Rd., St. Louis, MO 63134 USA Phone: +1.314.679.4200...

  • Page 4: Table Of Contents

    Table of contents Table of contents Table of contents Table of contents Mobile iller pump GTP-C 1. Safety instructions 3. Overview, functional description General safety instructions Operating and control elements Explanation of symbols and signs General behaviour when handling Operating principle of the product the product Minimum assembly dimensions Qualiied technical personnel...
  • Page 5 10. Spare parts and accessories hose of the GTP-C 10.1 Spare parts 6.8.1 Lubrication pumps of the SKF series 10.2 Accessories for the SKF pump KFG and P203 with G1/4 adapter series KFG 6.8.2 Lubrication pumps of the SKF series...
  • Page 6 Explanation of symbols and signs Explanation of symbols and signs Activities which generate actual hazards (to Please read these instructions thoroughly Possible symbols life and limb or possible damage to the ma- and heed all instructions aswell as the Meaning Symbol Symbol terial) are marked by warnings.
  • Page 7 Explanation of symbols and signs Abbreviations and conversion factors Notes attached to the unit, machine or Abbreviations system, e.g.: regarding Ounce approx. approx. pounds per square inch °C degrees Celsius horse power o Directional arrow second pound dB (A) sound pressure level sq.in.

  • Page 8: Safety Instructions

    1. Safety instructions 1. Safety instructions 1.1 General safety instructions The owner must ensure that any persons In addition to the installation / operating o Any unclear points regarding proper con- entrusted with works on the product or instructions, general statutory regulations dition or correct installation / operation persons who supervise or instruct the and other regulations for accident preven-...

  • Page 9: Qualiied Technical Personnel

    Product training can also be performed by the responsibilities. Immediately inform of their training, experience, and instruction. SKF in exchange for costs incurred. They are qualified to carry out the required your superior in the case of faults beyond 1.4 Electric current hazard activities and in doing so recognize and your competence.

  • Page 10: Hazard From System Pressure Or

    1. Safety instructions 1.5 Hazard from system pressure or 1.6 Operation 1.7 Assembly, maintenance, hydraulic pressure malfunctions, shutdown, disposal The following must be observed when All relevant persons (e.g., operating person- working on the product. nel, supervisors) must be informed of the WARNING o All information within these instructions respective activity prior to starting any work.

  • Page 11: Intended Use

    1. Safety instructions 1.8 Intended use 1.9 Foreseeable misuse o Drill mounting holes on non-critical, non- The GTP-C filler pump is a compact, mobile Any usage of the product differing from load bearing parts only. and powerful electric pump to supply lu- the aforementioned conditions and stated o Other units of the machine or vehicle bricants out of separate grease containers.

  • Page 12: Disclaimer Of Liability

    Operational instructions and release cants. provisions. o the installation of non-original SKF o Instructions of the suppliers of purchased components or spare parts. parts. o inappropriate usage. o Instructions of the insulation measuring o faulty assembly, setting, or illing.

  • Page 13: Warning Label On The Product

    1. Safety instructions 1.12 Warning label on the product The following warning labels are attached Positioning of the warning labels Fig. 1 to the product. Before the start-up of the system, verify the presence and integrity of the warning labels. Illegible or missing warning labels are to be replaced without delay.

  • Page 14: Residual Risks

    1. Safety instructions 1.13 Residual risks Residual risks Remedy Installation life cycle Electric shock due to defective connec- • Before starting the product verify the connection cable and power plug for damages tion cable or power plug People slipping due to floor contamina- •...
  • Page 15 1. Safety instructions Residual risks Remedy Life cycle - malfunctions, troubleshooting, repair, maintenance Electric shock due to defective connection • Before starting the product verify the connection cable and power plug for damages cable or power plug Electric shock in case of open electric •...

  • Page 16: Lubricants

    All products manufactured by SKF are not ATTENTION ATTENTION admitted for use in combination with gases, All SKF products may be used for their in- liquefied gases, dissolved gases, vapours, or Observe the instructions from the machine tended purpose and in accordance with the...

  • Page 17: Approved Lubricants

    The product described here can be operated ATTENTION ATTENTION using lubricants that meet the specifica- If required, SKF can help customers to Only lubricants approved for the product tions in the technical data. Depending on select suitable components for feeding the may be used.

  • Page 18: Lubricants And The Environment

    2. Lubricants 2.4 Lubricants and the environment 2.5 Lubricant hazard ATTENTION WARNING WARNING ATTENTION Lubricants may pollute ground and wa- Lubricants Lubricants Adhere to the respective safety instructions ters. Lubricants have to be handled and The products must be leakproof. The products must be leakproof.

  • Page 19: Overview, Functional Description

    3. Overview, functional description 3. Overview, functional description Overview Fig. 2 Item Description Transport bracket Electric motor Electrical terminal box (see page 20) Gear Annular gear pump Grease follower plate with fixation (see page 21) Venting (see page 21) handles Pump frame 10 Limit switch for low level indicator (optional)

  • Page 20: Operating And Control Elements

    3. Overview, functional description 3.1 Operating and control elements Overview Fig. 2.1 Item Designation / function Diagram Power connection Serves to electrically connect the pump to a 230 V AC/ 50 Hz power grid. ON/OFF switch thermal switch Serves to switch the pump on or off. When the thermal switch of the motor has been triggered, the pump must be switched on by actuating the switch again.
  • Page 21 3. Overview, functional description Overview Fig. 2.2 Pos. Designation / function Diagram 3.6.1 Cable remote control Serves to start or stop the filling procedure. To start the filling procedure, press the button (3.6.1). To stop the filling procedure, release the button (3.6.1). The start delay between 2 motor starts is 5 seconds.

  • Page 22: Operating Principle Of The Product

    3. Overview, functional description 3.2 Operating principle of the product see Fig. 3 The GTP-C filler pump (1) is a compact, As long as the pushbutton (4.1) remains ac- If the GTP-C is not switched off, it will con- mobile and powerful electric pump to fill tuated lubricant is supplied continuously.

  • Page 23: Minimum Assembly Dimensions

    3. Overview, functional description 3.3 Minimum assembly dimensions see Fig. 4 Ensure sufficient space for the operation of the GTP-C filler pump by adhering to the GTP-C filler pump Fig. 3 stated minimum free space dimensions. 4/4.1 Minimum free space dimensions Fig. 4 Minimum free space dimensions A = Pump width: 250 mm + 100 mm...

  • Page 24: Technical Data

    4. Technical data 4. Technical data 4.1 General technical data Technical data, chart 1 Electric motor Supply voltage 220 - 240 VAC Frequency 50 Hz ± 10 % Line fuse C 10 A or B 16 A Max. current consumption approx.
  • Page 25 4. Technical data Technical data, chart 2 Filling hose Specification High-pressure hose KP 120 (1SC) G3/4“ NW 19 Transport/ storage Bending radius 180 mm minimum Do not kink! Weight 15 m/ 8.5 kg 10 m/ 6.0 kg 05 m/ 4.5 kg Lubricants Consistency class NLGI 1 or NLGI 2...

  • Page 26: Notes Related To The Type

    Reference on Low Voltage Directive Characteristics of the type identification plate, Fig. 5 2014/35/EU The protective regulations of Low Voltage SKF Lubrication Systems Germany GmbH Directive 2014/35/EU are fulfilled accord- ing to annex I (1.5.1) of Machinery Directive 2006/42/EC. 370W / 3,1A / IP54 / max.100bar...

  • Page 27: Delivery, Returns, And Storage

    5.1 Checking the delivery 5.3.2 Electronic and electric devices o dry and dust-free surroundings, storage Directly upon receipt, the delivery must be SKF products are subject to the following in well ventilated dry area inspected for completeness based on the storage conditions: o storage time: 24 months max.

  • Page 28: Commissioning / Operation

    6. Start-up 6. Commissioning / operation 6.1 Notes related to commissioning and operation When starting up the GTP-C filler pump o Ensure through suitable measures that o If necessary, secure the pump with ad- consider and adhere to the following movable or detached parts are immobi- equate means (e.g.

  • Page 29: Inspections Prior To Initial Start-Up

    6. Start-up 6.2 Inspections prior to initial start-up 6.3 Installation of a bridge in case of pumps without low level indication see Fig. 6 and Fig. 7 see Fig. 6 Installation of the bridge, GTP-C In order to warrant safety and function, a without low level indication, Fig.

  • Page 30: Transport Of The Iller Pump To The Place Of Use

    6. Start-up 6.4 Transport of the filler pump to the place of use see Fig. 7 Normally, transportation of the GTP-C filler pump to the place of use is realized in a WARNING ATTENTION transportation pump with two handles. The handles have not been designed to fix any Personal injuries and damage to Technical data (see chapter 9).

  • Page 31: Lifting By Means Of The Transport Bracket

    6. Start-up 6.4.1 Lifting by means of the transport bracket see Fig. 7 Lifting on the transport bracket, Fig. 7 • Secure the grease follower plate (1) by means of the fixing screw (2) • Make sure that the GTP-C filler pump (3) has been fully lowered into the transpor- tation drum (4) minimum...

  • Page 32: Inserting The Gtp-C Iller Pump In A Grease Reservoir

    6. Start-up 6.5 Inserting the GTP-C filler pump in a grease reservoir see Fig. 8 Insert the GTP-C filler pump Fig. 8 • Lock the grease follower plate (1) by WARNING means of the fixation (2) on top of the Risk of crushing hands and fingers pump frame.

  • Page 33: Installation Of The Cable Remote Control

    6. Start-up 6.6 Installation of the cable remote control see Fig. 9 Installation of the cable remote control Fig. 9 The cable remote control represents a fix part of the pump, which does not run without the remote control. • Check the cable remote control (1) for damages.

  • Page 34: Installation Of The Illing Hose By Means Of A Quick Coupling

    6. Start-up 6.7 Installation of the filling hose to the GTP-C filler pump see Fig. 10 Installation of the filling hose Fig. 10 WARNING Hydraulic pressure Before assembly check the filling hose with regard to damage or contamination. Do not mount defective filling hose! Remove any contamination before the assembly.

  • Page 35: Installation Of Adapters To The

    6.8 Installation of adapters to the lubrication pump provided by the customer as well as to the filling hose of the GTP-C 6.8.1 Lubrication pumps of the SKF series KFG and P203 with G1/4 adapter see Fig. 11, also see chapter 10 - Spare parts and accessories Installation of the G1/4 adapter, Fig.

  • Page 36: Lubrication Pumps Of The Skf Series Kfg With Adapter

    6. Start-up 6.8.2 Lubrication pumps of the SKF series KFG with adapter 20 x 1.5 see Fig. 12, also see chapter 10 - Spare parts and accessories Mount the coupling G1/2 to the filling hose of the GTP-C filler pump Installation of adapter 20 x 1.5, Fig.

  • Page 37: Lubrication Pumps Of The Skf Series

    6. Start-up 6.8.3 Lubrication pumps of the SKF series P203, P223, P233, P243, P603 and P653 see Fig. 13, also see chapter 10 - Spare parts and accessories Mount the connection sleeve to the filling hose of the GTP-C filler pump Installation of adapter 22 x 1.5, Fig.

  • Page 38: Operation, Shutdown And Disposal

    7. Operation, shutdown and disposal 7. Operation, shutdown and disposal 7.1 Initial startup 7.2 Operation of the GTP-C filler pump see Fig. 14 see Fig. 14 The mobile GTP-C filler pump has been • Insert the filler pump into the grease res- WARNING factory-tested with test oil for proper func- ervoir following chapter 6.5...

  • Page 39: Temporary Shutdown

    "Transport, delivery and storage". The product can also be returned for dis- posal to SKF Lubrication Systems Germany GmbH, in which case the customer is re- sponsible for reimbursing the costs incurred. The parts are recyclable.

  • Page 40: Maintenance

    ATTENTION Electrical connection of the prod- Electrical connection of the prod- Prior to doing so, contact the SKF Service uct may be carried out only by uct may be carried out only by Department. Only original SKF spare parts may be used.

  • Page 41: Maintenance Schedule

    Accidents, col- missioning Defective products must be replaced. Re- lisions, excep- pairs may be carried out by SKF Service tional natural personnel only. events o Changes to ATTENTION the machine/ installation of a Only original SKF spare parts may be used.

  • Page 42: Troubleshooting

    9. Troubleshooting 9.2 Troubleshooting Troubleshooting Cause Remedy No lubricant supply o Grease reservoir empty (yellow light flashing) Only in case of pumps • Replace grease reservoir with low level signal • Switch the pump on o Pump does not run •...
  • Page 43 9. Troubleshooting Troubleshooting Cause Remedy Too low lubricant supply • Check whether fixation of the grease follower plate is o Grease follower plate is stuck fully open • Check and, if applicable, went the grease reservoir o Air bubbles in the lubricant •...

  • Page 44: Venting The Pump

    9. Troubleshooting 9.3 Venting the pump see Fig. 15 Due to the nature of the system the first • Loosen coupling nut (3/4) • Disconnect power plug (2) from the grid start-up or longer downtimes of the pump • Turn tube elbow (5) sidewards •...

  • Page 45: Spare Parts And Accessories

    10. Spare parts and accessories 10. Spare parts and accessories 10.1 Spare parts Spare parts, Legend 1 of 3 to Fig. 15 Fig. 15 Spare parts GTP-C Pos. Fig. Description Order number Transport bracket 24-9909-0263 Limit switch low 24-9909-0261 level indication assy. Venting assy.
  • Page 46 10. Spare parts and accessories Spare parts, Legend 2 of 3 to Fig. 15 Pos. Designation A = Quick coupling B = Transport bracket C = Pump frame D = Low level signal Pump GTP-C mobile assy. 799-000-3109 Pump GTP-C mobile assy. 799-000-3111 Pump GTP-C mobile assy.
  • Page 47 10. Spare parts and accessories Spare parts, Legend 3 of 3 to Fig. 15 Pos. Designation Cable remote control assy. 5 m 24-6077-0099 Cable remote control assy. 10 m 24-6077-0100 Cable remote control assy. 15 m 24-6077-0101 Coupling sleeve G3/4 DN 19 (to pump) 24-1020-2604 Coupling sleeve G3/4 DN 19 (to pump) 24-1020-2605...

  • Page 48: Accessories For The Skf Pump Series Kfg

    10. Spare parts and accessories 10.2 Accessories for the SKF pump series KFG Accessories, chart 1 of 4 SKF lubrication pump KFG and SKF lubrication pump P 203, connection G 1/4 Installation to the filling hose Fig. Description Order number Pos.
  • Page 49 10. Spare parts and accessories Accessories, chart 2 of 4 SKF lubrication pumps KFGS/KFGL/KFGC for wind turbine generators Installation to the filling hose Fig. Description Order number Pos. G1/2“ for filling connection 24-0159-2112 Positions 5 and 6 5/ 6 Straight filling connection M20 x 1.54 169-000-174 Straight filling connection (short) M20 x 1.5...
  • Page 50 10. Spare parts and accessories Accessories, chart 3 of 4 Connection to SKF lubrication pump types P 203/ P 223/ P 233/ P 243/ P 603/ P 653 Installation to the filling hose Pos. Fig. Description Order number Coupling stud assy.
  • Page 51 10. Spare parts and accessories Accessories, chart 4 of 4 Connection to SKF lubrication pump types P 203/ P 223/ P 233/ P 243/ P 603/ P 653 Installation to the pump provided by the customer Pos. Fig. Description Order number 90 °...
  • Page 52 Not all lubricants are suitable for use in centralized lubrication systems. SKF does offer an inspection service to test customer supplied lubricant to determine if it can be used in a centralized lubrication system.

This manual is also suitable for:

Lincoln 24-1560-3600Lincoln 24-1560-3602

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