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SKF Lincoln ECP Series Assembly Instructions Manual
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SKF Lincoln ECP Series Assembly Instructions Manual

SKF Lincoln ECP Series Assembly Instructions Manual

Electrically driven piston pump units for single-line centralized lubrication systems
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Assembly Instructions
Electrically driven piston pump units
of the series ECP
for single-line centralized lubrication systems
Created on:
19.01.2023
Document no.:
951-170-249-EN
Version:
01
Read these instructions before
installation or start-up of the
product and keep them readily
available for later consultation!

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Summary of Contents for SKF Lincoln ECP Series

  • Page 1 Assembly Instructions Electrically driven piston pump units of the series ECP for single-line centralized lubrication systems Created on: 19.01.2023 Document no.: 951-170-249-EN Version: Read these instructions before installation or start-up of the product and keep them readily available for later consultation!
  • Page 2 The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
  • Page 3 Appendix to Declaration of Incorporation in accordance with 2006/42/EC, Annex II, No. 1 B Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and fulfilled: Table 1 Appendix to Declaration of Incorporation No.: Essential health and safety requirement Applicable:...
  • Page 4 Training www.skf.com/lubrication We conduct detailed training in order to enable maximum safety and efficiency. We recommend taking advantage of this Berlin Plant training. For further information, contact your authorized SKF Motzener Strasse 35/37 dealer or the manufacturer. 12277 Berlin Germany Tel.
  • Page 5 1.1 General safety instructions ............ 7 6.4 Assembly of piston pump unit ECP ........24 1.2 General electrical safety instructions ........7 6.5 Assembly of the lubrication lines using SKF quick 1.3 General behaviour when handling the product ....7 couplings ..................25 1.4 Intended use ................
  • Page 6 1. Instruction steps: These indicate a chronological sequence Safety alerts, visual of instruction steps. The numbers of the steps are in bold and are followed by a period. If a new activity follows, the presentation, and layout numbering starts again at “1.” –...
  • Page 7 Only • If protective and safety equipment has to be dismantled, it original SKF spare parts and SKF accessories may be used. must be reassembled immediately after finishing the work, • Any unclear points regarding proper condition or correct and then checked for correct function.
  • Page 8 during transport, installation, start-up, operation, maintenance, 1.9 Painting plastic components and repair and disassembly. seals The painting of any plastic components and seals of the 1.6 Foreseeable misuse products described is prohibited. Completely mask or remove Any usage of the product other than as specified in this manual plastic components before painting the main machine.
  • Page 9 • Unauthorized persons must be kept away 1.13 Note on Low Voltage Directive • Mark and secure the work area The protection objectives of the Low Voltage Directive • Cover adjacent live parts 2014/35/EU are met in accordance with Annex I, No. 1.5.1 of •...
  • Page 10 Table 2 Residual risks Residual risk Possible in lifecycle Avoidance / Remedy When undoing the cartridge holder, be The cartridge holder must therefore be opened carefully mindful of the spring loading on the when replacing the lubricant cartridge. The pressure holder, because otherwise the spring spring, follower plate, and cartridge cannot be removed pressure can cause the holder to detach...
  • Page 11 Solid lubricants may only be used after prior consultation with make the selection in consultation with the supplier of the SKF. When solid lubricants are used in lubrication systems, the lubricant. If you have no or little experience in selecting following rules generally apply: lubricants for lubrication systems, please contact us.
  • Page 12 SKF disposable lubricant cartridge Connector plug for optional fill level monitoring (M12x1) Pump vent / vent screw Lubricant outlet 1 optionally with SKF quick coupling Lubricant outlet 2 optionally with SKF quick coupling ECP pump body Rectangular connector acc. to DIN EN 175301-803-A for...
  • Page 13 Lubricant reservoir Connector plug for optional fill level monitoring (M12x1) Pump vent / vent screw Lubricant outlet 1 optionally with SKF quick coupling Lubricant outlet 2 optionally with SKF quick coupling ECP pump body Rectangular connector acc. to DIN EN 175301-803-A for...
  • Page 14 14. Spare parts. and "Reservoir-based piston pump unit" can be seen in Lubricant is fed via SKF disposable cartridges or the reservoir. section 3.2 Overview The ECP optionally comes with a fill level switch that is used to monitor the minimum fill level (exception: 0.5-liter reservoir).
  • Page 15 3.4 Functional description NOTE The relevant figures for "Single-line centralized lubrication system" can be seen in section 3.2 Overview The ECP piston pump unit is designed to supply single-line centralized lubrication systems. A delivery piston, which is driven by an electric motor, feeds the lubricant to the pump outlet via the control valve switched simultaneously.
  • Page 16 When using both lubricant outlets on the ECP, this delivery rate is divided indefinitely on both connected lines. SKF therefore recommends using the ECP only in conjunction with suitable SKF single-line metering devices.
  • Page 17 4.2 Minimum level switch, 24 V DC version Table 5 Fill level switch for cartridge-based piston pump unit (XS2) Designation Value Function Normally closed (NC) contact (opens when magnet is close) Switching capacity Max. 3 W/VA Switching voltage Max. 100 V Switched current Max.
  • Page 18 4.3 Order code Order example: Cartridge-based design ECP 1 - 1 W A A 1 3 - 000000 Order example: Reservoir version ECP 1 - 1 W A A 1 1 - U 17 0 0 Electrically driven piston pump unit Delivery rate / lubrication system 10 cm³/min - see section 4.1 ECP technical characteristics3.2 Version index / working pressure...
  • Page 19 803-A (A), with quick coupling for ø6 mm lubricant line for front main line connection (2) and quick coupling for ø6 mm lubricant line for bottom main line connection (2), with plastic reservoir (1), for oil (U) with a reservoir volume of 1.7 liters (17) with two placeholders (0) (0) gives the order number: ECP1-1WAA22-1U1700...
  • Page 20 5.5 Storage conditions for products filled 5. Delivery, returns, storage with lubricant 5.1 Delivery For products filled with lubricant, the permitted storage temperature range is: After receipt of the shipment, it must be inspected for any minimum + 5 °C [+41 °F] shipping damage and for completeness according to the maximum...
  • Page 21 • Take appropriate measures to ensure that moving or 6. Assembly detached parts are immobilized during the work and that no body parts can be pinched by unintended movements • Assemble the product only outside the operating range of WARNING moving parts, at an adequate distance from sources of heat Electric shock •...
  • Page 22 • In case of centralized lubrication systems, SKF recommends all further installation work to be done without difficulty and additionally securing the system against excessive pressure cartridge replacement or refilling of the lubricant reservoir to be using a suitable pressure limiting valve by default;...
  • Page 23 Legend to Figure 6: 1 Lubricant outlet 2 (bottom), pipe thread M10x1 2 Vent screw Table 8 Minimum mounting dimensions Designation Dimension Height 440 mm Width 240 mm Depth 210 mm 6.3.2 Reservoir-based piston pump unit Fig. 7 ECP reservoir-based pump unit, assembly drawing Legend to Figure 7: 1 Lubricant outlet 2 (bottom), pipe thread M10x1 2 Vent screw...
  • Page 24 4. Pass the hexagon socket screws (4x) acc. to ISO 4762-M8x..- 6.4 Assembly of piston pump unit ECP 8.8, with associated washers (4x), through the piston pump Six optional assembly holes are available for assembly of the unit and insert them into the M8 mounting holes supplied by ECP.
  • Page 25 2. Insert the pipe (Fig. 9/1 or 7) fully into the collet (Fig. 9/2 or 8) of the SKF quick disconnect coupling until it passes the first O-ring (Fig. 9/3 or 9) and the locking claw (Fig. 9/4 or 10) of the collet (Fig.
  • Page 26 Details regarding electrical connection of the motor to the Fig. 11 power supply, especially terminal and connector pin assignment, can be found in section ECP terminal diagrams. 6.6.2 ECP terminal diagrams NOTICE Damage due to incorrect fuse protection The rated supply voltage is 24 VDC. Check the fuse protection of the electrical circuit.
  • Page 27 Fig. 12 Fig. 13 Lubricant level switch on reservoir-based piston pump unit for Lubricant level switch on cartridge-based piston pump unit...
  • Page 28 6.7.1 Replacing the cartridge NOTICE Damage from fluid grease Use only SKF disposable cartridges for fluid greases based on mineral oils as well as environmentally friendly and synthetic fluid greases of NLGI grades 00 to 000, (0) NOTE The ECP piston pump unit is delivered from the factory without an installed lubricant cartridge.
  • Page 29 Legend to Figure 16: 6. As soon as bubble-free lubricant discharges, close the vent 1 Cartridge screw (Fig. 18/1) 2 Cap screw 7. Dispose of the cartridge in an environmentally friendly way 2. Remove the plug screw (Fig. 16/2) from the cartridge 6.7.2 Filling the lubricant reservoir (Fig.
  • Page 30 9. Connect the lubricant line (Fig. 20/7) to the ECP (Fig. 20/10) Fig. 20 10. Remove the lubricant line (Fig. 20/6) on the first metering device (as viewed from the pump outlet) 11. Press and hold pushbutton DK (Fig. 20/8) until bubble-free lubricant discharges at the lubricant line 12.
  • Page 31 7. First start-up To ensure safety and functionality, the person specified by the operator is required to perform the following inspections. Any detected deficiencies must be resolved immediately. The correction of deficiencies must be done exclusively by a specialist competent and authorized to do so.
  • Page 32 Observe the instructions from the machine manufacturer regarding the lubricants that are to be used NOTICE Faults or damage from non-original cartridges Only use original SKF disposable cartridges. Refilling the cartridges can result in pump malfunctions/system malfunctions and is therefore strictly prohibited! Pushbutton (DK) The ECP piston pump unit is equipped with a pushbutton that 8.1 General...
  • Page 33 Centralized lubrication systems must Contact the SKF Service department if this occurs. therefore be depressurized before starting SKF shall not be held liable for damages resulting from assembly, maintenance, or repair work, or any improperly performed assembly, maintenance, or repair work system modifications or system repairs.
  • Page 34 factors such as dust and heat. The maintenance intervals are therefore defined by the system manufacturer. Table 14 Maintenance schedule Maintenance work Time period Visually inspect the fill level of the Depending on pump lubricant cartridge or the reservoir cycles and system (in the case of versions without fill configuration level control)
  • Page 35 10. Cleaning 10.1 Basics Cleaning should be carried out in accordance with the operator's own company rules, and cleaning agents and devices and the personal protective equipment to be used should likewise be selected in accordance with those rules. Only cleaning agents compatible with the materials may be used for cleaning.
  • Page 36 Beware of any lubricant leaking out during assembly, operation, maintenance, or repair of centralized lubrication systems. Leaks must be sealed off without delay. NOTE Dismantling of the product is prohibited and voids any claims. Defective products must be replaced. Only SKF Service is capable of repairing them. NOTE Only original SKF spare parts may be used.
  • Page 37 11.1 Commissioning, product, and system malfunctions Table 15 Fault analysis and rectification: Fault Cause Remedy • Check the power supply connection Motor fails to start when the • Check the power supply plug/cable and • Operating voltage not applied to the motor operating voltage is switched on connect properly if necessary •...
  • Page 38 12. Repairs < WARNING Risk of injury At a minimum, the following safety measures must be taken before any repairs: • Unauthorized persons must be kept away • Mark and secure the work area • Depressurize the product • Isolate the product, and lock and tag it out •...
  • Page 39 Fig. 22 14. Spare parts Table 16 Spare parts Description Order No. <Content> Spare parts set for packing ring, self- TLMR 1-5 adhesive Plug screw (ECP cartridge outlet) TLMR 1-4 ECP mounting plate (kit) 995-901-065 (6 Nm tightening torque for wall bracket/pump mounting screws) 14.1 Accessories Lubricant...
  • Page 40 Rectangular connector Circular connector Fig. 23 Fig. 24 Circular connector Table 20 Circular connector M12x1 179-990-147 Designation Order No. Legend to Figure 23: <Content> 1 Screwed gland M16x1.5 Cable socket, straight (A) 2360-00000316 2 Loose Cable socket, straight (B) with molded 179-990-381 cable, 5 m, 3x0.25 mm Table 19...
  • Page 41 15. Appendix 15.1 China RoHS Table Table 21...
  • Page 44 ® SKF and Lincoln are registered trademarks of the SKF Group. ™ eLube is a trademark of the SKF Group. © SKF Group 2023 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.