Stanley Alpha 120K Commissioning Instructions
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Stanley Alpha 120K Commissioning Instructions

Stanley Alpha 120K Commissioning Instructions

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Alpha 120/150K
Site Requirements &
Commissioning Instructions
THE STANLEY ALPHA COOKER IS DELIVERED EX-WORKS UNASSEMBLED. ASSEMBLY IS UNDERTAKEN ON
SITE BY THE AUTHORISED ENGINEER.
REMEMBER, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety
and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly
authorised by Waterford Stanley.
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE
12/09 EINS 514809

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Summary of Contents for Stanley Alpha 120K

  • Page 1 Site Requirements & Commissioning Instructions THE STANLEY ALPHA COOKER IS DELIVERED EX-WORKS UNASSEMBLED. ASSEMBLY IS UNDERTAKEN ON SITE BY THE AUTHORISED ENGINEER. REMEMBER, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require.

  • Page 2: Table Of Contents

    Contents SECTION CONTENTS PAGE CONSUMER PROTECTION HEALTH AND SAFETY GENERAL SPECIFICATION TECHNICAL DATA SITE REQUIREMENTS INTRODUCTION REGULATIONS LOCATION OIL INSTALLATION OIL PIPE LINE OIL STORAGE GRAVITY FED ONE PIPE SYSTEM & TWO PIPE SYSTEMS FLUE SYSTEM AIR SUPPLY WATER CIRCULATION SYSTEM HEATING CONTROLS HEATING LAYOUT CONTROL WIRING...
  • Page 3 IMPORTANT NOTICE: PLEASE READ THE ACCOMPANYING WARRANTY. Any alteration that is not approved by Waterford Stanley could invalidate the approval of the appliance, operation of the warranty and could affect your statutory rights.
  • Page 4 * 50mm Air Gap - Please use Air vent plate provided with the appliance. ** Clearance recommended for access to services. An infill facia can be used to close off gap. FIG. 1 DESN 514745 B GENERAL SPECIFICATIONS Boiler Water Connections Max.
  • Page 5 Technical Data 120K BOILER BURNER COOKER BURNER BURNER NOZZLE (US g/h) 1.00 (80ºH) 0.35 @ 80°S OIL PRESSURE Bar (psi) 10 bar (145) 10 bar (145) OIL BURNING RATE cc/m 70 cc/min 24 cc/min HEAT INPUT kW 42 kW 15.0 kW BOILER OUTPUT kW 37 kW 150K...

  • Page 6: Site Requirements

    F. Heat producing appliances and storage of liquid and for the model of Stanley Alpha in use and that the oil gaseous fuel. supply pipe is run correctly i.e. a two-pipe system NOT A DE-AERATION DEVICE if the tank position is lower than the appliance.
  • Page 7 Site requirements OIL PIPE LINE OIL STORAGE The oil supply connection between the storage tank and The minimum recommended oil tank size is 1400 the oil pipe should be run in copper pipe with a minimum litres and the code of practice governing its diameter of 10mm.
  • Page 8 Site requirements Gravity Fed One Pipe System FIG. 3 DESN 514833 Two Pipe System DESN 514834 H METRES 10mm OD MAXIMUM LENGTH (METRES) 12mm OD FIG. 4...
  • Page 9 Site requirements FLUE SYSTEM NOTE: TO ACHIEVE THE OPTIMUM OPERATIONAL SOUND LEVELS FROM THE APPLIANCE IT IS The flue system must be installed in accordance with the RECOMMENDED THAT CAST IRON FLUE PIPE IS regulations in force. USED WHERE POSSIBLE. Information Chimney Termination Maximum flue gas temperature 250°C...

  • Page 10: Air Supply

    Site requirements 6. It is preferable for the air supply for an extract fan to be AIR SUPPLY located where it can serve the fan without the air stream passing close to the oil fired appliance. This appliance can only be installed in a room which meets the ventilation regulations in force.
  • Page 11 Site requirements HEATING CONTROLS HEATING LAYOUT It is advised to use a 3-channel programmer, to control Please refer to Fig. 26. the cooker as the third channel can control the cooker. The latest publication of Part L of the Building Regulations states that “separate timing controls should be provided for space heating and water heating”.

  • Page 12: Control Wiring

    NOTE: The 3 amp fuse rating takes into account any AUXILIARY components used. In most central heating systems i.e. circulation pump, zone valves. Stanley recommend that only CE marked equipment is used in conjunction with this appliance.
  • Page 13 Site requirements External wiring with 2 zone valves FIG. 6...
  • Page 14 Site requirements FIG. 7...

  • Page 15: Clearances

    In addition adequate clearance must be available at the front of the appliance to enable it to be operated and serviced. PRELIMINARY INSTALLATION NOTE: THE STANLEY ALPHA COOKER IS DELIVERED EX-WORKS UNASSEMBLED. ASSEMBLY UNDERTAKEN ON SITE BY AN APPROVED ENGINEER.

  • Page 16: Burner Access

    Commissioning Instructions BURNER ACCESS SEE FIG. 8 1. Open the burner access door. Remove door and put in a safe place. 2. Remove 2 inner panel securing screws and remove panel. OIL CONNECTION SEE FIG. 9 1. Route 10mm copper oil feed pipe through left hand side grommet and into the base of the appliance.

  • Page 17: Terminal Strip Connections

    Commissioning Instructions TERMINAL STRIP CONNECTIONS SW/L COOKER COOKER SWITCHED - LIVE SPARE BOILER SWITCHED - LIVE SW/L BOILER SPARE EXTERNAL PROGRAMMER - LIVE - MUST BE PL - LIVE CONNECTED DIRECTLY TO THIS SUPPLY EXTERNAL PROGRAMMER - NEUTRAL PN - NEUTRAL PUMP SUPPLY - LIVE (THE CIRCULATING PUMP MUST PL - LIVE BE CONNECTED DIRECTLY TO THIS SUPPLY)

  • Page 18: Electrical Check

    Commissioning Instructions ELECTRICAL CHECK Checks to ensure electrical safety should be carried out by a competent person. Switch on the Electricity FIT PRESSURE GAUGE SEE FIG. 12 Remove the bleed screw from the manifold and fit an oil pressure gauge with R 1/8 connection to check the pump output pressure.

  • Page 19: Set Combustion Air

    Commissioning Instructions SET COMBUSTION AIR SEE FIG. 14 & 15 The air controls of the burners are factory pre-set, however small adjustments maybe necessary to suit the site conditions. (See Fig. 15). With the cooker isolated, remove the flue collar infill trim and lift up the enamelled flue collar.

  • Page 20: Ancillary Controls Check

    Commissioning Instructions ANCILLARY CONTROLS CHECK INSTRUCT THE USER Before leaving the site, check the operation of 1. Advise the User of the precautions necessary to programmer, control thermostat are working correctly and prevent damage to the heating system and to the are capable of controlling the burner correctly.

  • Page 21: Sealed System Requirements

    Sealed Systems g. Mains Connection SEALED SYSTEM REQUIREMENTS There shall be no connection to mains water supply or to the water storage cistern supplying domestic hot SEE FIG. 16 water, even though a non-return valve may be fitted, without the approval of the local water authority. a.
  • Page 22 FIG. 16...
  • Page 24 For further advice or information contact your local distributor/stockist With Waterford Stanley’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described at any time. Supplied by Waterford Stanley Units 401-403...

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Alpha 150k

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