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Gage Bilt GB703SHVT-5 Installation Manual

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ORIGINAL INSTRUCTIONS
S/N: 1006 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB703SHVT-5
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB703SHVT-5

  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB703SHVT-5 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    DEXRON® III Oil Safety Data ..............................19 How to Assemble Evacuation Tube / Vacuum ........................20 Nose Assembly Selection Chart and Accessories ......................21-24 GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2:2010 EN ISO 11148-1:2011 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description And Technical Specifications

    The GB703SHVT-5 split handle installation tool operates on 90 to 100 psi. (6.2 - 6.9 bar) of air pressure, with 90 psi. (6.2 bar) providing maximum efficiency. At 90 psi. (6.2 bar) of air pressure, the GB703SHVT-5 does not exceed 81.5 dB(A) and consumes .30 SCF/cycle (8.50 L/cycle).

  • Page 5: Description Of Functions

    Handle Assembly Hydraulic Hose “Pull” Bleed Screw Air Line “Return” Handle Assembly Flow_Speed Control valve Air Inlet Vacuum Image may not reflect actual tool GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Air Piston moves down Air exhaust Air exhaust Pressurized Oil Pressurized Air Unpressurized Oil Unpressurized Air Images may not reflect actual tool GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb703Shvt-5

    FASTENER HEAD CYLINDER ASSEMBLY LEVER RED SHIPPING PLUG USER QUICK DISCONNECT FITTING AIR INLET TEE-FEMALE AIR HOSE Image may not reflect actual tool GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb703Shvt-5

    Press lever to start cycle. Release lever as soon as fastener breaks. Repeat steps 1 - 4. Images may not reflect actual tool or fastener GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling

    Handle Assembly and Power Cylinder hole Oil Passage hole O’ring (S832) ***Keep air hole free from oil*** Images may not reflect actual tool. GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 12: Bleeding

    Subtract dimension (B) from dimension (A). If stroke is not consistent within 1/64" (.396 mm) repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information.

  • Page 13: Troubleshooting

    Note: The vacuum regulator may visually appear clean, but still may be contaminated with a thin film, therefore, the steps above should Image may not reflect actual tool be performed to assure best performance. GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 14: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 15 Reinsert pin into hole on handle assembly (700343). flush against pin dia. in hole Re-attach the lever and tighten set screw. Note: View above shows proper orientation of lever. GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 16 Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool (744152). GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 17: Parts Lists

    PARTS LIST GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 18 PARTS LIST GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 19: Dexron® Iii Oil Safety Data

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 20: How To Assemble Evacuation Tube / Vacuum

    HOW TO ASSEMBLE EVACUATION TUBE / VACUUM (Sold Separately) GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 21: Nose Assembly Selection Chart And Accessories

    NOSE ASSEMBLY SELECTION CHART (Sold Separately) *Apply Vibra-tite® part # 405125 to all nose assembly threads and allow it to set 20 minutes prior to assembly. GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 22 SHAV SRAV Bottle Vacuum SHAVT SRAVT Tube Images may not reflect actual tools Tools with hose kits available to 26 ft (7.92 m) GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 23 This page intentionally left blank GB703SHVT-5 S/N: 1006 AND ABOVE 11/11 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Approved GB703SHVT-5 ACCESSORIES Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Fill Bottle...

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